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Front Cover Main Page 1 Page 2-3 Page 4-5 Page 6-7 Page 8-9 Page 10 Page 11 Page 12 Page 13 Page 14-15 Page 16-17 Page 18 Page 19 Page 20 Page 21 Page 22-23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32-33 Page 34 Page 35 Page 36 Page 37 Page 38-39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46-47 Page 48 Page 49 Page 50-51 Page 52 Page 53 Page 54 Page 55 Page 56-57 Page 58 Page 59 Page 60 Page 61 Page 62-63 Page 64 Page 65 Back Cover Page 66 |
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Issue 187 1968 Series WAYA MEAN THE SYSTEM'S SHORT ON GENERATORS...WHY DON'T THE' GET 50ME OF THE GOOF-OFFS / OUT THERE TO TJRN- IN THEIR UNSER ICEABLE BN MAINT 5 I ONES FOR REPAIR AND REISSUE! GLAD ,OU MENTIONED THAT ... ... 43Z~ s S// THE PRMrMTflE IrELIINCE MONTHLY IsIue No. 187 1968 Series IN THIS ISSUE GROUND MOBILITY 2-15. 44-49 peelal riatur BYOl. i Ton Truck 2-15 M113 M113A1 44.45 CDSOOTiansmission 49 MII4Al 4648 AVBL Launchar 49 Crewman s Helmie 49 AIR MOBILITY 16-27 Spar Plugs 16-20 ANRARC4 U-A 21 U 8 Distress iUgh 22-23 ire Etlinguisheri UH-. UH-IC 24 OVI 0. 7n FIREPOWER 37-43 MIAI 37. 3.39 M6C Spotting Gun Mi4 31 M6 Baorel Knifr 6Machine Gun 40 MU I Scabbldr M4OAI 10-MM Rifle 41 M77( Snolgun 2 7-in Roclke 43 25 261 26 27 41 42 42 a2 i^- 8a.. ELECTRONIC & COMMUNICATIONS 50-58 ANIPPS5 Radar 5052 CPSChlunmeove 54 AI MPiA Radar 53 5-221 I'PT 54 ATTKl2 Radar 53 AN'PRC-6 55 56-5 ANPRC 5 55 1 GENERAL loom Saleguaras 59 IAER5 82-63 HE-202 60 M il Decon 13 Ire pack 60 fool Calibrallon 64 O-GalDrum 61 Re* Publicallons 28 A Form 2407 6I Supily 1.21. 22.24.41. f 92995 61 42.44 45 48 55.59.60 63 Use ol lunds fr pnntia l of this pubila- lion has been approved by Headqaarters. Department of the arm, 26 February 198I DISTRIBUTION: In accordance with re- quirements submitted on DA Form 12-4. mo 01o s I 5 D I FRONT Luckily, you can do it by pieces-a bit each day. It's real PM (Preventive .. ,- Maintenance) too, because it helps you see things you might miss otherwise. V ' S The only tools you need are pliers, screwdriver, crescent wrench, tire pres- sure gage and ruler or steel pocket tape. - You may be tempted as you go along '- - to borrow a torque wrench or such and . S make a fix on the spot. That's bum dope -. -because the fault you find may be a sign of another fault you can't see. If you make a fix that doesn't do the whole -. job, you're just covering up evidence B. ...and maybe heading for a good-sized breakdown. It's right to huddle with your unit S mechanic, though. He'll know the de- B tails, and he'll tell you right when - you're in doubt. Ie'll expect your DA Form 2404 from you when you're through, too-which of course you'll in our pocket. sour unit shop genius S fill out according' to your TM 9-8030 takes oier. and LO. When )ou get to the underside, use .g. Just put down the faults you do find, a rack or ramp. Some stuff sou have to - 01 nothing fancy. They call it Inspect, look at from both wass, top and boom .. parked right now. SDetect, Correct. The first two you do; -stecring gear, frinstance. The bold type is fo the third one, unless it's something Start v here Anywhere ... like say v serious thing. Ge em fi serious things. Get 'em hhx JrV^ minor you can handle with the tools you just walk up to where )our truck's . .-"4 2' GENERAL APPEARANCE -.Rusty, dirty, dented; leaning to one side (could be a broken spring or U- clamp). HEATER (if present) Won't work, loose; clamps or hose cut, loose; screen missing. BRUSH GUARD -Loose, bent, rusty; weight classification missing (FM 5-36, Ch 1), wrong. HOOD SUPPORT LATCH (over top right of windshield) Missing, won't work, bent, rusty. HOOD Hinge pins bent, broken; support latch socket missing, loose; holddowns missing, won't work; registration unreadable, missing (AR 746-5 and TB 746- 93-1). HEADLIGHTS, BLACKOUT LIGHTS, TURN SIGNALS -Not working, not adjusted; lenses cracked, painted over, clouded, dirty, waterlogged; blackout shield missing, not in place; bare wires, insulation frayed. LIFTING SHACKLES Stuck, miss- ing; base cracked; cotter pin oul. BUMPERS Badly bent, cracked; unit markings (AR 746-5 & TB 746- 93-1) wrong, missing; bolts oul, loose; clevis pin rusty. r those real . d, but quick. 3 i. r .7/- [i MORE ln WINDSHIELD WIPERS -Jammed, broken; motor not working; manual handles miss- ing; wiper rubber hard, streaking, cracked. gone; mount loose; won't work. WINDSHIELD--Glass loose, crazed, or clouded enough to obstruct vision (driver's side); adjusting arm or lock rusty, stuck: seal torn; frame bent. Glass crack longer than 2 inches. REAR VIEW MIRROR - Glass clouded, broken; supports bent, broken; won't adjust and stay put. DOORS- Latches loose, driver's latch sticking; panels torn, loose; hinges bent, unlubed; handles missing; glass won't roll up or down; stops won't hold in all positions, drain holes clogged. SEATS -Regulator lever stuck, loose, missing; cushions torn, dirty. FLOOR BOARDS Dented, loose, un fastened, muddy, rusty, trashy. STEERING COLUMN-Clamp broken, loose. MAP COMPARTMENT-Trashy, dirty, leaky; pubs and forms (check your local SOP and TM 38-750) missing; flywheel hous- ing fording plug missing; latch kaput. side of seam toward front, eyelets missing; ropes frayed, missing; tarp hooks missing, badly bent, rusted, loose. r. BATTERY COMPARTMENT TOP Hold-downs corrod- ed, loose; cover rod, latch, or bolts bent or missing. CASE Trashy, dirty, cor roslan-loaded CABLES Clamps loose; posts loose; live cable hit- ting cover. BATTERIES Caps miss- ing, vents clogged, loose; .s electrolyte not covering plates; wrong specific grav- ity for climate (1.200 to 1.225 in tropics; 1.280 in temperate zones), tops punctured, cracked; cells dead, dirty, corroded. ORE DATA PLATES Missing, loose, painted over. ~c~ ~r OPERATIONS CHECK LIGHT SWITCHES - Cracked, painted over; handles missing, loose. sluck.won'twork.dash lights won't work. -1. 1.* 4... 4 TA / - / i4 TURN 'IGNALS (if presentl-Mount ed loose; indicator lenses broken. painted over; control sticking, loose, wires exposed. (See Paras 166 172, Ch 8 TM 9-80301. -A, \j SOME THINGS HAVE TO BE CHECK / WHILE ON THE RUN... SO, TO BE SURE PO A WORK- OUT TEST.' / ' -.4^ +0~ Iu ,o issn. I GAGES-Ammeter not showing charge; oil pressure below 40 PSI or not read- ing; water temperature over 180' or not working; fuel level not showing; speedometer jerking, unsteady, not working; odometer not totaling dis- tance; dials painted over; covers crack- ed, missing. in os e: honwo' wor. ~- jiiP1 i-Ii- '/' ? r ' .,~' ,:I B II ' ~CC / MAKE SURE YOUR HOOP N SUPPORT'S HOLDING GOOD 'N' SOLIP BEFORE CLIMBING UNDER THE HOOD. IF IN DOUBT, USE A ROPE OR PIECE OF WIRE TO TIE IT BACK-- ANYTHING THAT'LL SAVE YOU FROM MEAT CLEAVER ' TREATMENT! IIl II GENERATOR Cable insula- tion cut, cracked, wires ex- posed; mounting loose, out of alinement, squeaking (don't try to lube it's sealed') STARTER Wire lead crack- ed, frayed; bolts or nuts loose; dirty. \ CAREFUL- KEEP HANDS AWAY FROM MOVING FANS FAN Blades bent; rivets missing; belt frayed, loose, over-tight (1 2.n dellection is right); hitting radiator or shroud. OIL FILTER -Mount loose, dirty, leaking; cover loose. REGULATOR Cover loose, damaged: mounts loose; cable ccrnnec tons loose. bare wires CRANKCASE-Oil level low (below ADD mark on dipslt l pressure sending unit (behind oil Illler pipe)loose broken, wire loose or frayed FUEL PUMP- Leaking; : dripping oil; . loose on mount case or base cracked. WATER PUMP - Shaft wobbly; leaking; unlubed CRANKCASE VENT - Loose, pinched, dirty; clips missing. CARBURETOR Base loose, choke or throl tie controls sticking: linkage worn, not work. ing easily, leaking DISTRIBUTOR -Dirty, loose in mount; spark plug cable ronnectors loose; primary wire lead connection loose, cracked. ,L. I-flL- FUEL LINES Leaking; bent pinched loose. Fuel bowl dirty a ; WEr 011,-, UNDER THE HOOD AIR C N tA P S- r k' WINCH If you have one, it's your sub that comes offa the bench to get you out of tight places ... the extra-kicker that may not play much, but oboy. So scan- CA L I.lbe, coroe (us fes lurcn ony) kinkd fraed loseon drum; im rpel Iond Iud-cogged DIVESAT Dry diry unlbe cote pin gone - I med, no * L amr nu s totgt spin broken BLS Frame or bupr ot L L. ,i. I I BIGOT SIDE )U POrJ'T FUEL C E TO WAIT loose:; L THE CANVAS frayed 5 OFF THE leaky, S TO DETECT )R CANVAS- CARE' I CAN BRACKET-Rusty, webbing cut, mildewed, ; container (it present) dented. il. 1 i 44_17177{ rain or snag on branches; dirty; ropes missing GAS TANK FILLER -Cap loose; gasket missing, dam aged; venl closed (used only for fording); flange or neck bent; strainer, missing or dirty; chain missing; fuel fill stencils missing. WHEELS & TIRES Lug nuts or ilnnge bolts loose, missing; tread pattern mi.,matched, ire pr..sure rronng (40 Ib i: right). tires badly or unevenly worn, cut to fabric; "ear wheel puller screws bent, lam nTed, fluid slain on rear hub; valve items bent, valve :aps missing; Aheel bent. TARP HOOKS - Loose, twist ed, missing. / 'O HAV UNTIL ROT BOW PoO FOC I'- SPARE & RACK Bracket, locking stud, or nut bent, rusty; carrier bent, rusty; tire flat or pressure wrong (Some models carry spare on left door). 3 s b COUPLING RECEPTACLE- PINTLE & SHACKLES- Cover bent, muddy; con- Jammed; unlubed;won't tacts loose, burned; spring hold. broken, rusty. SEATS- Broken, rotting, S unpainted; brackets bent; pins missing. SIDE RACKS Rolling; missing; loose: slats, hooks or bolls broken, missing .-./,)W TAILGATE-Chains broken, missing; retaining hook or hinge pins missing, bent, jamming; gate bent, rusty. PIONEER TOOLS- Loose, straps torn or missing; tools rusty, missing, handles bro- ken. (Local SOP may not require these tools on post). LIGHTS- Lenses cracked, waterlogged; painted over; broken; won't work BUMPERETTES- Bent, broken, rusty, loose; markings wrong, miss- ing. FLOOR PLATES-Bent, mud- caked. rusting. / UNDERNEATH . BRAKE LINES-SBroken,, BACK ..PLATE ATTACHMENTS leaking pinched; spring Fittings loose, missing, . ps louse, missing. leaking; anchor boils loose. .STEERING KNUCKLES and 7 1 _Wmissing. ISTEERING KNUCKLEtS arid bot rknmsig SHOCK ABSORBERS Cyl. hinders stuck, dented; bolts, nuts missing; clip plate bent, broken; rubber shock bumpers (over axles) miss Ing, cracked. EXHAUST PIPE. MUFFLER, TAILPIPE Holes, soft spots, flange connections loose. R^B, -: , BALL JOINTS Worn, rusty, unlubed, loose, dent ed, leaking: bolts missing. loose. BRAKE MASTER CYLINDER-PushS rod bent or safety nut loose; lines loose, Iluid leaking; cotter pin gone on pedal rod end, boot torn or missing; return spring missing. II...H* I^.., Bent, twisted, cross-members SFOR PUBS YOU'LL NEED TM 9-8030 INCLUDING CHANGE 8) AND A PARTS MANUAL TTM 9-2320-212 -20P 'CHANGE I AND CHANGE 2). YOUR YARDSTICK BOOK SIS TM 9-2320-212-E5C!/ I - E/2 WEATHER WISDOM Depending on local SOP, a change o' season brings more to check. Your checkup switches a bit -so like in winter. hl)k after- CHAINS Links or cross chains bro- ken; wrong sizes for wheels; too tew chains to go around. ANTIFREEZE Installed before frost. fall (TM 9 207 tells all); have your flavor lie mech check. BATTERIES Winter specific gravity standard is 1.280 Have your shop make sure Then come spring. )ou drain that anti-freeze and the rust and guck suspended in it (TB Ord 65 11, make w irh arms weather LO specs and you'ree in. I AIR MOBILITY A spark plug bin with nothing in it is starvation for sure. Aircraft don't fly without spark. But there's help in that spark plug cleaning kit like your FSN 4910-"86- 9271, Type TK-2, in your organiza- tional maintenance A, B and C tool sets. With a kit, any plug that's basically healthy can be put back to work. @0s SPARK PLUG CLEANER KIT Ot~ 00 I A MOTOR WITH CHU(K (LIKE A SDRILL)... STo sae lasted 'ork, hold a muster L- on sour used plugs. Toss out the hope- S less cases wnth cross-threaded bases, rounded hexes, chipped or broken in- I sulaon tin barrelor base). mashed bar- rels, or electrodes chewed halfway off. and guck from plug bases and make your pressure-cleaning compound last longer. Steer clear of carbon tet and gasoline and use lots of ventilation. Whenever you use solvents, you want no fires, smokes or matches around. You can put plugs in a metal tray (fabricate one as you like it), and give 'em a bottom-end bath in solvent. About 15 minutes should do the trick. Then turn the plugs over in the tray and dry 'em with compressed air. Before applying that pressure, protect yourself with safety goggles and gloves. Don't be tempted to hold the plugs in your bare hand while drying 'em. Com- pressed air is dangerous when shot at your skin. DUNK 'EM IN SOLVENT Trichloroethylene vapor is toxic, which sort of rhymes with sick, a kind of sick you prevent with ventilation. You want no fires, smokes, or matches in the area. ON THE BUSINESS END Now check out your cleaner kit, make sure your water trap on the air supply line is good, your cleaning compound is dry, plentiful, and not over-age ... and you're going good. If your compound is shy, take off the door and take out the container. Pour in pure AC type CL-3 Aircraft Spark Plug Cleaning Compound... about half a fresh package is right. Never use sand or gypsum powder. Replace your clean- ing nozzle with a fresh one (part CL-73) every time you replace compound. Then put door and container back snug. On this outfit, you have to make sure you're grounded. If your electric supply isn't 3-wire with ground, then hook the whole case to a standard ground rod or water pipe. Now sort out your plugs .. Put the right adapter for the bunch you'll work on first into the pressure-cleaning rig, lock it in ... and here you go, first plug in place. You push down the compound blast lever with one hand, and wobble the plug with the other (holding the plug WOBBLE THE PLUG - DON I TWIST in, natch) for about 5 seconds. Then take a 5-second plain air blast cleanup to blow out compound particles. Then's when you hold another small CMMI of your own- get the firing end of the plug under the AV24-1 inspec- tion light and scan sharp-eyed. If you see carbon or anti-knock deposits up in CHECK FOR LEAD AND OIL FOULING -a the cavity, set the plug aside for a trip through your vibrator tool-AV19-3 by name. If the firing end isn't badly leaded or carboned, another short compound blast and air cleanup could be enough ... but not a long grind. That just chews up electrodes and porcelains. Whatever you do, that compound, every speck of it, has to come out of that plug base before you even think of reinstalling in an engine. Nothing on earth is deadlier on polished aircraft cylinders than that abrasive. USE THE VIBRATOR Several plugs will likely be black up inside. Your vibrator, which looks like a small smiling alligator with buck teeth, fits right up in the shell. RECOGNIZE ME? It's simple. You pick out the right tool, take each plug between your thumb and fingers, and rotate it gently while running. On 3-electrode plugs, use paired tools CL-273 and CL-274 in a CL-272 holder. Soon's the tough ones are thru the vibrator, run them back for a com- pound and air cleanup. Then all you have left is barrel run-out and re- gapping. THE OUTSIDE END Barrel cleanup is an item you can't be slack about. Electrical leaks there can GA, ;K BARREL/ be disastrous .. and a dirty barrel is a leaky barrel. So put the sleeve cleaner in your bench grinder chuck, use AV7-1 cleaner compound like creamy soap, and make with a gentle ream-out. Then comes dishwashing; all that soap has to come out in plain old good 'n' warm water. GIVE IT A FINAL INSPECTION. Air blast drying is the finale. And right then is a good time for another short inspection. The thing is, breaks you couldn't see for dirt may show up when you get barrel insulation nicely cleaned. That's one reason you do that barrel shine job in the first place--so you can see what's what. GET THE GAP RIGHT You have a set of spacer gage leaves to take everything up to 21 thou- sandths. Follow your TB 55-2925-200- 25 (Feb 66), and be sure you have not left any wire brush bristles inside. Then check the gap. For flight engines, the gap is .016, that is, 16 thousandths. You can have a thousandth over or under, but two thousandths over is NO-GO. For AC 172, AC 272, SR47P and REL38B plugs, a gap of .019 is right. CORRECT GAGE LEAF WILL GIVE YOU CORRECT GAP That's all there is to it... but do be sure you gap all the plugs you clean. Looking at them and deciding they don't need gapping could conk an engine. WELL THEY LOOKED OKAY/ RNAL INSPECTION You need to make sure of your work, of course, and this kit even includes a little giant handy checkup, otherwise called the indicator portion. Pick the right size adapter for the plug to be tested, run the plugs in just finger tight (you have to have a little bit of air leak for the tester to work best), and hook on your connector. Next, get the high-voltage contact arm onto the exposed terminal, and take your hand offa the works. Reach over by the indicator gage and push the high-voltage button. If your > r~ e - plug is healthy at all, it'll flash fire, and you can see it reflected in the gage mirror. Now put the air pressure to it .. . open air control needle valve gently, and let pressure build a bit. See if the plug still sparks; as the gage needle goes from red to green, do you still get good fire? HOOK UP OPEN AIR CONNECTOR CONTROL VALVE Several things could happen. You might see sparks run all up and down the center porcelain, but unless one gets "stuck" in one spot, mox nix-that high voltage current wanders around like thunderstorm lightning. What you want to be sure of is, the spark on the plug tip doesn't dim out and an arc doesn't develop in one single spot away up inside the throat... if it does, you've found a break in the porcelain, and out goes the plug. QU ICK! GET, THE DOC! IT'S ARCING UP IN THERE! You could get a spark at first, then it could stop before your needle ever gets out of the red-and you'll know that if there's nothing left in the throat by accident, and the gap is right, that's a bum plug, too. In fact, if the spark stops but your dial still registers, no matter what the air pressure is, you've probably got an invisible insulation crack some place- so take no chances with that plug either. The same troubles could be in the barrel insulation. A fine crack there could be draining your current. So be- lieve your gage pointer, and the rule is- SPARK PLUG HEALTH HINTS You won't be doing anybody's en- gine a favor if you reinstall plugs that haven't been brush-cleaned at the base. Those threads take on a lot of carbon and lead guck. A rotary brush in your chuck, .005 wire size, and a careful BRUSH CLEAN THE BASE hand-held run-through, will do the job. If you've got a slow-turning motor, 1000 to 1725 RPM, that's good. Checking gaps before you give plugs a thumbs-up is another good rule. That's what your GO-NO-GO round- wire gages are for. Your magnifying glass will help you see whether any fine breaks in sleeve or tip porcelains might have sneaked past And before you store plugs for later use, best pickle those barrel and shell threads in an oxidation inhibitor, MIL- C-6529-A, Type III. While you do that, scan the threads real well to see that none of them are roughed up and likely to damage your engine; if in doubt, get your support to check 'em with a thread gage. Damaged engine cylinder head bushings is one item you can do with- out. -2XZ"t-' BY THE NUMBERS You should have received a TM 9-4910-422-12 (Jun 64) with your kit; if not, get one ordered on a DA Form 17. It has all the factory part numbers and FSN's you could dream about. / UST IN CASE YOU NEED THE LIST OF FSN'S5... HERE THEY ARE! < I PROPS `-- PITCH Basic Beaver (U-6A) props P/N 2D30-301 and 2D30-237-6101A18 have the same diameter-8 feet, 6 inches-and a pitch range of 10.5 to 24 degrees at the 42-in station. You may have prop, P/N 2D30-237-6101A20, which is 2 inches shorter in diameter and gets a pitch range of 11.5 to 24 degrees at the 42-in spot. Better check your props and pitch ranges 'cause a wrong pitch setting could put your Beaver-bird in a bind. Mayday! Mayday! from pilot or troops gets faster action than Cong from Mini-the-gun. Successful rescue from Cong or crash may depend on how well you've pulled PM on your distress marker light-FSN 6230-067-5209, P/N SDU-5/E. This 8-oz strobe light is about as caretaker-free as can be. Usually the only upkeep is replacing the battery when the light needs a shot of adrenalin. But giving the light a PM check-out once in a while is playing the game according to Hoyle. PM CHECK LIST Check the date of manufacture CHECK DATE of the battery. If you think a bat- tery has been in your light two years or longer, replace it with FSN 6135-073-8939, P/N MSS6135- IC. Cost: $2.50. PiE Take a look-see at the battery - for cracks, dents, leakage. You'll know a leaky battery by the strong pungent odor that smells like A PLAIN OL' vomit. UGH! Bum batteries get ERASER DOES the heave-ho. THE TRICK! Peek inside the case at the bat- tery contact for rust, dirt, corro- sion. A pencil eraser does a bang-up Mr. Clean-type job here. If \ou find corrosion or rust, a wire brush treatment is in order. Add a dab of silicone grease to stop crud build-up. Notice the glued-on O-ring? Is it cracked, broken, loose? If so, you may not have a water- tight light. Replace bat- tery if you can't find new O-ring. Lens on this light come like field grade weather-clear. Security from Cong while waiting rescue is nil. But Play peep-eye regu- larly with the: LENS AND FLASHTUBE --for cracks, distor- tion. No monkeying around with these 2 items. Anything wrong with 'em and you order a new light. Cost: $12.00 for light, bat- tery, carrying case. So-o-o-o, if you're an OV-1 pilot who has punched out or a crew member of a bashed rotorbird, your fast rescue may depend on how well you've maintain- ed your emergency equipment. How's your light? CASE-looking for cracks, excessive abra- sions. NYLON LANYARD AND CANVAS CARRYING CASE-for rips, tears, fraying, lost snaps. RUBBER SWITCH BOOT -for cracks, loose- ness. IC Checking for wear on Huey (UH-IC) parts is a natural when you'ree pulling a preventive maintenance inspection-- and washers are no exception. For one, be sure \ou focus on the chamfered washers, FSN 5310-925- 8641, at both clevis ends of connecting link, FSN 1615-986-6160. One washer goes on each side of the bearing in the scissors and sleeve assembly. These babies near out at around 400 hours and then the clev is wears a groove into the mating surfaces of the scissors . means an expensive part replace- ment. If the clevis doesn't appear to be centered on the mixing arm the washer is shot. Keep the washer wear pattern in mind, say, every 4th periodic. You can replace worn washers for peanuts. A LITTLE DAB'LL DO YA Ever notice how a doll needs a touch- the lever shaft splines. up here and there to stay at her best? Read all about how it's done in Ch 7 Sure you have! (19 Dec 67) to your Equipment Im- The same deal goes for the stabilizer provement Report and Maintenance bar dampers on your Huey (UH-1). Digest ... TB 750-992-3. Give the damper shaft splines a littleALITE E extra care or they'll go to pot on you. A LmE EXTRA Like-to guard against cracking, chipping or breaking of the damper splines make with Adhesive Metal Set A-4 on the damper shaft splines and fR WORD FROM A DIRTY BIRD SOUNDS kb LIKE HIS and you'll get an off-frequency that FILTERS SII FLARER keeps the pilot from yow-hooing on DIRTY his FM set. S SET AGAIN SEWS LOCKING COllAR PULL UNIT. AND PM OFTEN Every time the unit is pulled out of its cover, take.a long look at the 4 air conditioning filters. If the 2 top filters are dirty-toss 'em. Common equipment caretakers can squelch a squawk box by not keeping the innards of the RT-348 receiver- transmitter kitchen-clean. A dust-dirt jammed switch or coil that keeps Pickled Pilot from maydaying will get you a bonnet-ful of dirty words! It's nor a big cleaning job-except when your unit's operating where you get more'n your fair share of dirt, dust, FOD and smog. Normally, you'd spit 'n' polish the unit every 300 hours, but it makes a heap of PM sense to pull out the unit more often for cleaning-say every 100 or 200 hours-if necessary. Para 26, TM 11-5821-244-12 (Mar 64) gives you the stepped-up cleaning deal. Most dirt build-up is on the power amplifier mechanical linkage and be- tween the coil core, P/N 805C L803, DIRT BUILDS c. S UP HERE and its sleeve. If you get a dirmik dust- in here, the set screws in the locking collar on the right hand cam will break But hold one before you deep-six the 2 on the bottom. You can reverse these 2 filter pads 'cause only one-half gets dirty while installed. Just be sure the blue sides face each other when you stick 'em in. This blue bit goes for all 4 filters. Equipment kept in a standby status collects dust faster'n Bob Hope ad libs. So-o-o-o, keep this gear protected and remember, it gets intermediate mainre. nance PM at least once a month. Electrical leaks and short circuits caused by dust and dirt in avionics gear can be reduced to zero-zero with by-the- book PM. 15 U-8F... RAM AIR JAM LO5IN" P*WER By-the-book maintenance and fol- low-up inspection will put you with the in proud-crowd of professional mechanics. A mental goof-up and you'll get a piece of the action-in front of the top kick! Like maybe you're replacing the ram air scoop-duct assembly-after put- ting a new 0-480-3 engine on your Seminole. The scoop end, P/N 50- 910235-149, catches and crimps the inside of the flexible duct hose, P/N NAS1374A12CA016, as you seat it. DON'T MANGLE FLEXIBLE HOSE You forget the follow-up inspection, spelled out in para 5-319,TM 55-1510- 201-20, to see if the air scoop hook-up is OK. .INSTALL... AND l INSPECT! You guessed it. On the maintenance test flight the pilot has loss of power on climbout and at 6000 feet with new engine full bore his manifold pressure was on the minus side by 2 inches. Took much downtime finding the trouble cause ground checks were OK. CF3Br TAG BAGGED That's right, aviation types. You can remove DA Form 253 from all CF3Br fire extinguishers mounted in Army air- craft. Use this monthly inspection tag only on extinguishers located in build- B ings. You still weight-test the CF3Br ( every 6 months and make action entry TEST i on DA Form 2408-18. wHAT DRAIN OIL SAMPLE OIL- FILTER NECK When you Mohawk (OV-1) types sample the engine oil don't remove the s oil-filler-neck screen and poke a drain S' tube in there ... more screens get lost that way!! TB 55-6650-300-15 (26 Jun 67) allows you to drain the sample. S0-470-11B ENGINE.. A GOLD PISTON POUNDER If your Bird Dog (0-1) comes back from depot with a new engine, don't panic if you see a gold one under the hood! Now hold one, Goldfinger O-level type. Don't start chipping nuggets from that hunk of metal. It's only an 0-470-11A engine updated with the 0-470-15 cylinder, piston, and ring assemblies- and branded 0-470-11B. You're looking at a power plant virtually identical maintenance-wise - with every other Bird Dog piston pounder 0-470-15 type. So-o-o-o, pull scheduled inspections, special inspections, troubleshooting bits, and repairs by the maintenance pub, TM 55-1510-202-20 (May 66). Remem- ber ... the gold is only paint skin deep! ~I Ue *' "AI h. mollodad ado mammal pols .3 Intond to a.3 aunft. - IO Ti. Ed I una dw fi. -.W AC Bhimlomdm Cuda Sa.d. Ia, c..t DA : 10.4. Ci 1 (Od l. LTM', IV.. D. A Pa n 10.6 (Pal .I ad Co 2 "ha 6EL CI. ad WM'AA Pa .10.1'* TIOIONCAL MAINUAlS Tq I-111u443C-. lab 00.2 TM S-0100010 C4. Mar 1 Ill Tm 5-220- -S a. lab bao-. WIl. Mad DounhSa I 13 3-343I-224-2 Cl. .1b. W~dlhg Equip. T3 5-M3105-21" U aM um. 26f M.Ang Simow. 113A -0-2-2 CI a doM. la.11 N3-311115-22931 5P. Ma. Enb TM 5.4120-22-15 Cl. Mar. 1100 WU Ca..Pd Ail C-& Ai Coo om.. `111 S-U642054-41 Mao. blIa,. 1 15VV-213-35P CF. ab. 45 MW B~aa 5~aa c 1131 6II5-24&103 a. Mor. 430W Ce. Sub 60 CIN 13 5-IIS-lOlO C2. film. 3K0IN BL Ga. IEqip 400 Cv I1 S.6115-460-12. Jam. 200 MW Baa 3M. M20 60 Cy AC 12012111 2d01416V 3 Ph C..,rlol 11 5-6115-405-15 Cl. lab. .125 MW TMA 9II04124.25. 0.. M60 7A2- MM Mudd Gm.. 11122 MoL TM 01003-25741P. Dan MII. Sf1201 Alnoll IA..amml FOB. US 9VON11415r. la Mu. MM. 11 94915-431 C Cl. J..6 M4AI. '3 9-14W0-37S-Il~. Fk M3 9-1410.330-1211, Na.. mo-Naor. 1 110914114177-1201. Ja. a.-g. TM IA1-21000236l62/ a. Ahur. "a4 CGou. Cook.. 1111 9-22PB-SS4-201217 Cl. Mlo.. WI C.u. Ga.1.. III NX-SO-224-1002/1 C4. lab. MIID. M3tI~S27Al MGAI. IS. 13I. A1577AI. MlO&AI. MIZIAI. M548 Cordo. and M132AI I- Thnm u k . MUMs .. mlor TM 9-2320-218-ESC/1, Jan. M151 1 Ton Truck. TM 9-2320-218-ESC/2, Jn, M170 Ambulance. TM 9-2320-222-20 C2, Feb. MI8 Iovry Voh. TM 9-4935-305-S1P/1, Jan, Srgoant. TM 94935-425-15P, Feb. Radeye. TM 9-4935-509-15P/1, Dec, Hawk. TM 9-4935-516-14, Feb. Hook. TM 9-4940-251-15P/1/2, Jan, Nike- Herc, Nike-Here Imp. TM 10-4520-201-10 C2. Mar, 250,- 000 BTU Environ.mnlal Equip Heater. TM 11-1520-206-20P, Feb. OH-23B. OH-23C. OH-23D, OH-23F, OH-23G. TM 11-2300-361-15-4, Jon, OInstllo- tion of adito Set AN/VRC-12 AN/VIC- 46 AN/VRC-47 AN/VRC-53 or AN/GOC-125 and InteOrco Set AN/VIC-1 (V) in M60 Tonk. TM 11-5821-204-20P, Mar. O-1A, 0-1E. OV-IA, OY-1B, OV-.1C U-IA. U-6A. U-ID, U-IF, U-10A. CH-21C, CH-34A, C-34C, CH-37A, CH-371. 1-47A, OH-13E. OH-13G H00-13H. OH-13S, H0.23B, OH.23C. OH-23D. OH-23F. OH-23G, UH-IA. UnH.IB UH-ID, UH.19C, UH.19D. TM 11-595-490-20, Jun, RT-859/ APX-72 Iadio, MT-3809/APX-72 and MT-3948/APX-72 Mountings. TM 11-5895-585-15, Jan, AN/MRC- 115IV) Radio Terminal Set. TM 11-5965-283-15, Mar. H-182/PT Headsel-Micnophona. TM 11-5985-293-15, Feb. AS-2169/G Antenna, AB-1078/G Base Antenna Support. TM 11-6130-250-25P, Fb. PP-4127/U Battery Chargr. TM 11-6625-1653-15, Jan, MK-986/ ASN-72 Elodronlc Equip Maint KIt. TM 55-1100-226-124 C1, Mar. CH- 21. OC-34. CH-47, UH-IA-18-IC-ID. TM 55-1510-202-20PMD, Feb, O-1. TM 55-1510-202-20PMI, Feb, 0-1. TM SS-1S10-202-20PMP, Feb. 0-1. TM 55-1510-204-20 C2, Dec, OV-1. TM 55-1520-204-10 CS, Mar, OH-13. TM 55-1520-206-10 C3, Fb. OH-23. TM 55-1520-206-20PMP, Jan, OH-23. TM 55-1520-209-10 C10, Mor, CH-47. TM 55-1520-209-20 C20, Mar, CH-47. TM 55-1520-209-20PMD Cl, Jan, CH-47. TM 55-1520-209-20PMI Cl, Feb, CH-47. TM 55-1520-209-20PMP C2, Mar, Of-47. TM 55-1520-210-20P-1, Feb, UH-IA- IB-IC-ID. TM 55-1520-210-20P-2 C2, Feb. UH-IA-1B-IC-1D. TM 55-1520-214-10 C2, Mar. OH-6. TM 55-1520-214-20 C4, Mar, OH-6. TM 55-1520-214-20PMP Cl, Feb, OH-6A. TM $5-157-17-10 CS, Mor, O-54. TM 55-1520-217-20 C3, Mor, CH.54. TM 55-1520-217-35P2 C1, Mar, CH-S4A. TM 55-1520-218-10, Jan, UH-IA-18. TM 55-1520-218-10CI Jaa, UH.IA.1B. TM 55-1520-211-20, Jon, UH*-A-18. TM 55-1520-218-20PMP, Jaa, UH-IA-IB. TM 55-1520-219-20, Jan, UH.-IA-11. TM 55-1520-219-20PMP, Jaa, UHA-1A-8. TM 55-1520-220M-20MI, Ja, UH-IC. TM 55-1520-221-10 C6, Mor, AH-10. TM 55-1520-221-20P CS, .Feb AH-1G. TM 55-1520-227-ESC, Fob, CH-47. TM 55-1520-227-10, Fob, C-47. TM 55-1520-227-10OCL Feb. 0-47. TM 55-1520-227-201PM, Feb, -047. TM 55-1520-227-20PMI, Fb, CH-47. TM 55-1520-227-20PMP, Fb, CH-47. TM 55-1680255-24 CS. Ma. OV.1. TM 750-134 Cl, IJn, All roor wiag. MODIFICATION WORK 010H1S 9-2320-224-20/9, Fb M114/ M114A1 Commead oad RoaWn Pmr C.riar. 10 40-211-30/1, Mar, Te-Nt. 55-1500-202-30/2, Feb. UH.1A.15, UH-ID. 55-1510-201-30/1, Mor, U-S. 55-1510-20-40/2 C, Mar, 0-1. 55-1510-203-30/5, Mar. -6. 55-1510-204-34/, Fb. OV-1. 55-1510-209-20/3, Mar, U-21. 55-1520-204-20/9, Mar, OH-13. 55-152020920/57, Feb, CH47. 55-1520-209-20/5, Feb, CHI47. 55-1520-209-40/20 CI, Feb, CH.47. 55-1520-209-0/54 Cl, Mar, CH-47. 55-1520-209-0/51, Ja, CH-47. 55-1520-210-30/18, Mar, UH-1D. 55-1520-211-30/5. Mar. UH-IA-I. 55-1520-211-30/32, Fb UH-1A1-1-1C. 55-1520-211-30/35 C2 Mar, UH1-A-I-1lC. 9-2520-223-50/1, Mar, M48A3, M60, M103A2 Tanks. M67A2 Flae Thmovr Took MISCBUJAIOS FM 19-5, Mar, CMi Ditltrboancs and LO 5-2805-256-12, Dec, 1% HP Mil Sid Gas Eange. LO 5-2805-257-12, Doc, 3 HP M Sid Gao Engion. S 5-3805-246-12-1, -2, -3 and -4, Feb, Cat 112F Molarild load Grader DED 12 FI Blode. LO 5-3495-327-12. Fab, DIddbtiro Bit Mat GED Trk-MMd 800 Gal Boy MIL-D37. MIL-D40. 1t 9-1005-262-15, Fob, M23/M24, XM41 SAubyslts. t~o SvPOL Once again we take you to Sthe top secret headquarters |of the Army's maintenance i supply system. AHA; CONNIE RODI HERE SHE AT LAST! COMES. S WE DON'T MILLIONS OF SJ HOLP OUT DOLLARS WORTH iV J ON THE TROOPS... OF REUSABLE SWE KNOCK OURSELVES STUFF 15 OUT OUT SATISFYING DEMANDS THERE WHICH ...WHY 9 OB PO THEY WE CAN FIX HOLD OUT ON US?!! AND REISSUE... IF ONLY WE CAN GET OUR HANDS ON IT! I KNOW JUST WHAT TO DO! =; mm hO Ill NEXT STOCK ONLY ACCORD- ING TO YOUR. DEMAND RECORDS!! TURN IN ITEMS NOT SUPPORTED BY DEMAND AND ITEMS FOR EQUIPMENT YOU NO LONGER. HAVE. FINE U5E IT! THE 1316 THING To REMEMBER Is TURN- IN PRONTO ALL UNSERVICEABLE, RECOVERABLE ANP REPARABLE ITEMS ALSO ANY UWAL4THORIZEP H7EMSj AWW, I HATE TO GIVE THIS GAPGEI UIP... J DON'T NEEP IT, BUT IT'S NICE TO HAYI TSK! TSK ! ER, MAYBE I'LL irtRI If IN NEED THIS SUB- ...MEANWHILE ZERO ARCTIC SOME ARCTIC- BATTERY WARMER )BASED OUTFIT IF WE SHOULD CAN USE IT.'! GET SHIPPEPD THERE SOME DAY. Our system of Arm4 supply4 Waits for 4ou and 'that other guy": Pull "bad" stuff from the bin For repair turn it in. It will help you roll, shoot or fltl! DX LIST1 IF YOU WANT TO DISPLAY THIS CENTERPIECE ON YOUR BULLETIN BOARD, OPEN STAPLES, UFT IT OUT AND PIN IT UP. POLICE YOUR STORE ROOMS, BINS, LOCKERS AND UNUSED CORNERS OF YOUR SHOPS... ION'T LET REPARABLE ITEMS PILE UP...THIS TYPE OF HOARDING CREATES A SHORTAGE THAT WILL HURT YOU IN THE END.' BUT THEY PO!... ANP THEY HAvE A WORKABLE SYSTEM. BUT IT IS BASED. NATURALLY, ON EXPERIENCE-LIKE, HOW MANY OF AN ITEM GETS USEP UP IN A GIVEN TIME. SO. IF A BUNCH OF SHORT- SIGHTED TYPES GET LAZY OR GREEDY ANP DRAIN OFF AN UNUSUAL. AMOUNT B' HOARDING OR FAILING TO TURN-IN REPARABLES... THIS BLOWS THE WHOLE BIT! 50, WHY DON'T THOSE SUPPLY TYPES ORDER ENOUGH STUFF? THE STOCKAGE FACTOR ALSO iS FIGURED BY COUNTING ON A CERTAIN AMOUNT BEING RETURNED, REPAIRED AND REUSEDP.' 1 I SEE... 50 THEIR ORDERING PLANS GET SCREWED UP AND WE GET THE DUE-OUT NOTICE... WHEN REALLY THERE'5 PLENTY AROUND NEEDING JUST A NUT OR WIRE TO MAKE 'EM SERVICEABLE. . 34 IDENTIFY YOUR RECOVERABLE PLL ITEMS ON YOUR SUPPLY RECORD SO YOU WON'T FORGET TO TURN-IN UNSERVICEABLE ITEMS WHEN YOU HIT SUPPORT FOR SERVICEABLE REPLACEMENTS/ CONGRATULATIONS CONNIE... YOU DID IT AGAINI F YES, EVER I SINCE YOU DIP THAT EDUCATING BIT IN THE FIELD THE SYSTEM'S SMOOTHED OUT L AGAIM' DON'T WORRY, CHIEF.! WE'LL BE BACK SOON AS THEY RELAX AGAIN. HEH,EH. IHJ. LMI LV.E.T.C.H. H.Q. Special Subversive Anti-Maintenance Division ) S .0M *KVETCH (Killers, Villians, Enemies, Terrible Collection of Humans) r .~L,.Rn~j 4110010, M16A1 RIFLE ADDED LSA INSURANCE .lW2.aMr, Oops, hold one there, you sure-shootin' M16AI zapman. Before you head out on patrol or even to the firing range, add this one bit of LSA-type insurance to your weapon. WHAT WE MEAN THIS IS WHAT WE MEAN Put a very light film of LSA inside the BY VERY bore, the chamber and on the locking lugs Put some LSA on a swab, LIGHT! ... after you clean 'em good and get through squeeze the swab out till with the other before-firing cleaning and lub- it's just moist... ing chores outlined in paros 3-7 and 3-8 of TM 9-1005-249-14 (1 Aug 66) w/4 changes. The film of LSA it leaves won't interfere one bit with your shooting, but it will protect the pas against corrosion-especially, if for some reason you don't get to fire off. The next change to your good book will have a word on this. Meantime, remember: Cleaning and lubing before firing go together like a go-go girl and a cage. Dear Half-Mast, Some of the M16AI rifles in our outfit have letters stamped on 'em to show that they've been chrome-plated. Does this mean they don't need as much cleaning as those not chrome-plated, or what? Dear Specialist F. C. E., Kill that idea quick, Man! Every weapon ever made needs the best clean- ing job you can give it. If your M16A1 has a C, or RNC or RUC stamped 1 inch from the flash sup- pressor shoulder, it means the chamber has been chrome-plated and that's all. Not the bore, or any other part. This chrome job helps keep the cham- ber area from getting pitted or cor- roded... a real good deal. It will not keep the chamber from getting powder- fouled or otherwise gooked up. The dirt'll get in there same as SP4 F. C. E. always, and it will still foul up your firing if you don't get rid of it real often. Matter of fact, after a weapon's been fired for some time, you can't tell by looking whether its chamber's been plated or not. Either way, give the chamber the cleaning job the TM calls for. And keep the habit of eyeballing the chamber area after you clean it for any kind of damage. BORE NOT CHROMED Once more, the bore is not chrome- plated. Clean it extra carefully-and keep a sharp eye peeled for pitting. H~~-A~ looks can be deceiving. battered bolt, ruptured cartridge or unextracted cartridge. And too little headspace in the other weapon can IDDBIIAL make it tough to chamber a round. DONT BT So ... please not to switch bolts- ON if! either on purpose or by accident. And you can make the switch accidentally What your eye can't see is the hair- by mixing your disassembled parts with width difference between bolts for the another guy's-like when you're clean same weapon--the kind of difference ing the weapon. You know it... you leave the job of removing the butt plate from your M14 rifle to the man in your HANDS support unit. OF And now that the M14 is getting a plastic stock, it's even more of a must for you to keep a screw- driver, knife blade or what-have-you dear of the screws-especially the top one--that hold the butt plate fast. Seems the top screw goes into a nut and retainer nut in the plastic stock. With the screw out, the nuts can get lost. And when this happens, it's a job for your DSU to replace them. M60 NEEP SOME SIGHT ADVICE ~j~AI6P Hirs UIr Even a seeing-cye mutt can't help you if you let the elevation sight scale on your M60 machine gun get bent or busted. And this aluminum part is the No. I patsy when you're careless with your weapon. So-o-o-o... 1. Always loosen the range-plate screw before you move the scale up or down. And tighten it reda snug after you've found your setting. \ 2. If the tadicad situation permits, always fold the sight down flat when you cany or haul the M60, and any time you lift the cover. You don't have to danger the sewing to do this, either. 3. Always fold the sight dwn flat be- fore you put your weapon in a vehide-ond he mighty careful how you put it in the vehide, too. Never pile one weapon n top of another. I- % %4 - 7/11 Incidentally, if your rear sight assem- bly does get banged up, get DS on it, pronto. They're now authorized to re- place busted parts. _W NOW, I | KNOW A COUPLE OF LAPS POWN IN SUPPORT ThAT'LL SAVE YOU. Are the socket-head cap screws (re- taining bolts) loose? Those would be the ones that hold the elevating and traversing assembly to the tripod on the M79 mount for your M40A1 106-MM recoilless rifle. Your support people can take care of 'em by latching onto a 10-CC plastic bottle of sealing compound -the kind that comes under FSN 8030-081-2339 on page 73 of Fed Cat C8000-IL-A (Jan 68). TAKE A MINUTE TO CHECK THE 6 SCREWS IN THE 5POTTING GUN / RECEIVER!/ 0 They'll remove the screws and lock washer ...clean the screw and hole threads with dry cleaning solvent. Put new lock washers on the screws... and then coat the screw threads with the sealing compound. After the screws are put back and tightened, you're in business. GET 'EM STAKED He%, reckless rifleman, take a minute right now to ee-check these 6 screws in the receiver of your M8C sporting gun. Loose? Missing? Not staked? They're apt to work loose after a lot of firing if the wrong screws are in there and if they're not staked. Get your DS to replace any loose screws with socket-head cap screws (FSN 5305-389- 81331 and to stake each of the 6 screws in 2 places. off in places and you'd lik the shiny spots were dulle what to do. Ask your armorer to do up painting. GSA catalog ( ON GUARD I rOLE YA NOT TO S HAVE IT ] WELDED C 7 nishon your a 16-oz pressurized can of flat black rd has worn lacquer that's just the ticket. It comes e it better if under FSN 8010-582-5382. d? Tell you There's also something worth know- ing about the M6 bayonet knife-the one that goes in the M8A1 scabbard. Don't sweat it if the guard loosens. If it becomes so loose that the plastic handle cracks, then it's time for a new bayonet. But the chances of this happen- ing are on the slim side. One thing you don't want is for any- one to try to weld the guard to the some touch- blade. This could foul up the hardness Oct 67) lists of the blade. SNB(DON'T HOOK A MISFIRE M AW, 5ARGE-- IT WAS JUSTA BYEAH LI'L WIRE! BU WE HAP A MISFIRE! It ,*,, \Watch it. .ou 2."5-in rocket han- dlers! If ,our folding hn aerial rockets Si ,' ... come through with retaining wires in- ,J l stead of shorting caps over rheir fin IL. ends. be real careful ahen %ou unpack em that you don't snag this retaining v aire on the firing v ire leading to the rocket motor or on the contact disc -holding the fins together. You could cause a misfire if you hooked up a rocket in the launcher with a damaged firing wire or a disconnected disc on it. Here's the safe way to do it: Lift up the looped end of the retaining wire, then push it forward and away to unhook the other end -making sure neither end catches on that firing wire or the contact disc. Then, never forget to check the condition of the firing wire and disc as you load the rocket in the launcher. M113A1 CARRIER SMOOTH OPERATORS NEEDED YOU ARE? SO LET'S SEE HOW YOU DO WITH YOUR ENGINE . ^d A smooth operator always knows just what to do, whether he's making out with girls or keeping the blower drive shaft on his M113A1 engine from breaking. The smooth operator sees to it that his M113A1 engine is adjusted so it has a gentle idle. A rough idle puts too much strain on the shaft. Likewise, he lets his engine warm up 3 to 5 minutes at 800 to 1,000 RPM before he moves out and he gives it a 2-minute cool-down period at 1,000 RPM before he shuts down. He does these engine and shaft- saving things because he operates his vehicle like it says in Change 1 (Oct 65) to his TM 9-2300-224-10/2/1 (Sep 64). A SUDDEN TORQUE ,\ CHANGE.... A smooth operator always keeps his air cleaner clean, since a plugged air cleaner puts a fatal strain on the blower drive shaft. One thing a smooth operator will never do-he will never, but never, stop the vehicle engine by pulling the fuel cutoff out and letting the vehicle coast to a stop. This sudden change in torque can break the shaft. The new and tougher shaft, FSN 2990-903-0908, will also break if abused. (It is made weak on purpose so it will break and save the blower and/or engine.) If this happens, send out an EIR on DA Form 2407. -. CAN CLOBBER S THE BLOWER DRIVE SHAFT! Dear Half-Mast, 'W\AWfIN? ,M '1Wli' IIL Il Ir----..J ll 1-I What are the right stall-check figures for the M 13 and M577 carriers' The ESC says one thing and the TM's another. Which is right? CW4 ,. M. Dear Mr. J. M., Neither. The correct stall-check speed range for all members of the Ml13 (gas engine) family of vehicles is 2300-2600 RPM in 3-6 gear position. The newest ESC's and TM's will have this figure. Hl! Oat TRACK PAD TIP WHO OLD MAN, SAYS THAT'S Dear Half-Mast, , What is the authority for removing track pads on the M 113 personnel carrier? SP5 J. R. B. Dear Specialist J. R. B., There is no special authority for this but none is needed. Your CO can order it done whenever he thinks that running without track pads will improve vehicle operation. H f SHOE BLUES FSN 2530-930-2011 is the number for one complete shoe assembly for any member of the M 13/M113A1 family of vehicles. However, the shoes come 8 to a package, so if possible, order in multiples of 8 and supply won't have to open packages. The M26 cupola on your M114A1 M114A1 carrier can put your gun on target in CARRIER a flash. But unless iou know how to use it right you can bang your buddi in the , head or shoot .50 caliber holes in your S o n vehicle. MAXIMUM The 2 things that can mess nou up DEPRESSION IS 15 PEGREES... i are BUT MAXIMUM SAFE are: DEPRESSION I DEGREES S ,.Tr ing to operate with the gun de- IN SOME PLACES. * pressed too lohw. 2.Not understanding how the inter- rupters work. Maximum depression for the gun is 15 degrees 1265 milst but it's not safe " to trascrse with the gun lower than" ,d -,-or t I "i m;ili epen outside of the l. zone protected b\ the interrupters. Under degrees the gun barrel %ill I hit the observer's hatch cover hold-open - catch mount II \ou lowered the barrel to 12 degrees (21 mils) .ou would also hit the driver's hatch coaer hinge. If Iou tried to fire at or near maxi- ' mum depression twih %our gun posi- rtoned to the front of the vehicle. sou could ,hoot out iour headlights, hit the right corner of the vehicle, and put holes in the surfboard if it happened to be up. 0,I -CE -iY t Aside from these danger areas you can, of course, both traverse and shoot at maximum depression. The thing to do is traverse gently at different elevations until you get a feel for how low you can go in various posi- tions before iou hit something. Sort of file that away in your memory like you hate already done with the location of the interrupters. Not understanding how the inter- rupters work is the other thing that can foul you up. As iou already know, when you tra- serse in a complete circle to the left and CAPERS 1* - 4 a complete circle to the right, there are 2 places where the gun stops like a balky mule and will not go ahead until you press the red o'errind button near the poIer control handle. OVERRIDE BUTTON \\ hat iou may nor know is that on late production and retrofit MI I iA I's. the 2 interrupter points are closer to- gether, gis ing )ou a wider area to mo e the gun without hitting either inter- rupter. Another thing, each individual vehi- cle, old or newt. aries slightly tn the placement of its interrupter stops, so Iearn where they are on sour vehicle. These stops are a warning to the track commander that his observer might be in danger of gearing clobber- ed. The TC should nor press on the override button until he is sure the gun barrel is riding high enough to clear both the observer and the observer's machine gun. 5 ,: A'~.-. - r This system will work OK if everybody remembers that each stop gives pro- tection from only one direction. After the override button is pressed and you continue traversing the gun in the same direction, you will pass through the opposite stop without knowing it. This stop will work only if your gun barrel "hits" it while moving in the opposite direction. DErUIKLE ur. HILL V HALT THE GUN. This is the way to remember it .... Once you have pressed the override for either stop, neither stop will work again until it is hit by a gun barrel traveling in the direction it protects for. A gun barrel going in the opposite direction would pass right through the position without being stopped. 'Course, actually the stop action is done by a cam but the position of the gun is what you have to think about so you can clobber the Bad Guys instead of your buddies or your own vehicle. NEW OIL FILTER CD 850 SFO TRANSMISSION FSN 4330-770-7862 FSN 2520-61-1983 LD NEW (Reusable) Supply will no longer issue the old filter for CD 850 series transmissions. However, they will still be used for the CD 500 series transmissions. Dear Editor, We know what you mean when you say an armored vehicle launched bridge can collapse when the lock pin safety pins drop out of place. (Page 42, PS 177) The safety pins stay in place on the AVL bridges here-now that we've wrapped them with a few turns of plain old safety wire. Ralph Barbari, SAFETY Fort Carson, Colo. WIRED j^, c THE SWINGER "I Hey, now hear this. Your combat vehicle crewman's hel- "i met's not made for tossing around in circles by holding the end of the upper cord as- sembly. That's plumb rough on the cord. Instead ... carry the helmet in your hand or under your arm. EIBMflli'TI1EAI~ii) /TH IS BABY SURE DOES THE JOB, CONNIE. Z Here's a little tip on the halves of the AS-2023 antenna reflector.... Even though they're interchangeable your best bet's to install 'em the same way each time. 'Cause once the set's adjusted ONCE ITr ADJUSTED... . Coming to ihe front of the quiet ones with ihe big cars is the AN/PPS-5 radar ser. Taking orer the duties of the AN/ PPS-.i I and AN/TPS-21. and -3( 1 radar sets, it scans more [erritun than the Pips -i and it's nor as big as the Tips)- 2 1. Yep, the Pipsy-5 covers a locta ground, but it still takes preventive maintenance... with capital PM ... to keep 'er scanning job up to snuff. --- lake the RI 69? iadae irecivei fransmitter One thing that II buqqer up your ser is Irving to make elevotion adjustments, ,thout rcleacing the lock II s umple though Juls pull the elEv iron ot* lock out and push the lock Ievrl down YES, PROVIDING YOU KEEP UP WITH HER PM, NEVER GET DIRECTLY IN FRONT OF ANTENNA BEAM WIDTH After setting elevation adlust handwheel. push the lock Ilver up and the stow lock in 0' course, remember to have the handwheel at 0 elevation when you're on the move with your set or it'll get damaged. Always push the beam - width control in the NAR position when installing the AS 7024 waveguide horn. Otherwise,the flange will scrape against the waterproof rubber protec- tor and it could get a hole in it. When the horn's not installed, be sure the protective cover is slipped over the feedhom coupling to keep it free of dust and dirt. ...IT'S BEST TO ALWAYS INSTALL THE VALVES THE SAME WAY. with the reflector in place, the setting can be a little off when the reflector is reversed. To keep 'em the same, put a small piece of tape on the back and at the top of each half so's you can see or feel which side is which when you're re- installing 'em. On the CX-8666 remoting cable, you should never put it on the ground unless the dust cover is on the connector. With- out the cover dirt or sand can get inside and short 'er out. Also, in hooking up the CX-8666 to the remote cable connector plug take a look-see at the color coded (orange) ring. If it's showing you know the con- nector is in place and the pressure lock has a good grip on the plug. Then there's the battery cable. It too has the color-coded pressure lock to insure it's secured to the RT's battery connector. CABLE CONNECTOR But, when the battery cable isn't in use, keep it snugged up to the dummy plug on the bottom of the CY-3871 battery box. This'll help keep the con- nector clean and dry. And, you say you have to pull the end cap and storage bracket out of the MX-7565 tripod column assembly and lay it down every time you set up the MT-2958 radar tripod. Then, loosen the leg locks and swing the legs in the opposite direction. \\ // S' ygNlW MI1 IM This'll let you leave the bracket with its components shoved up the column, safe and sound out of the way of big-booted feet. Oh yes! Wipe the dirt or other such off those ground pins before stowing 'em. Besides protecting the telescope lens, you might save yourself from hav- ing to carry an extra ounce or two. Incidentally, there's always an elec- tronic mathematician around who wants to make 6, 12 and 24 the same when it comes to the use of an outside power source. Forget it! PP-4450 POWER USE WITH 6 OR 24-VOLT BATTERY ONLY Dressing up the Pipsy-5 with a PP- 4450 power supply for auxiliary power ties into a 24-volt external battery only. One last tip... Keep dust caps and covers on con- nectors and plugs. A dirty connector can short out your Pipsy. LUBE IT L QHTLY More'n likely you won't need more than 15 to 20 CC's to bring the oil level even with the bottom of the front hole. That's what it takes for proper lub- ing. When you lube ... be careful. In refilling your drained AN/MPQ- 4A radar set's scanner gear motor gear- case, watch it. Better guard against put- ting in too much oil. Too much'll cause leakage and dam- age to your oil seals. COMING UP ROSY Don't sweat it. ' When this blooming occurs in your set's IP-795 radar target indicator, pull the plug. That is disconnect the 5W6 cable's P2 plug on the CV-2093 signal data converter-restorer from the 9A2J3 video jack of the R-1335/G or radio receiver. Leave it off until you're sure a data signal is coming in, then reconnect 'em. This is in the very latest change to TM 11-5840-294-12 (Sep 66). CPS CYCLES .\ MY SHMYGLES! PUBS ARE THEY'RE D ON'T S HERTZ NUTHIN NOW N W! ABOUT HERTZ --- _____ HAT. You'll be in the driver's seat when you get this cycle per second changeover to hertz down pat. 'Cause in electrical, electronic and communication circles hertz (hz) is replacing cycles per second(cps). So ... instead of words like kilo- cycles, megacycles and gigacycles, you'll be seeing kilohertz (khz), megahertz (mhz) and gigahertz (ghz). 0' course, it'll be some time for the cycle system to be scrubbed, so you'll still be seeing it around for awhile in pubs and on equipment. This hertz term has nothing to do with the car rental business. It is only the naming of common electromagnetic terms for an early radio wave discoverer, Heinrich Hertz. No. 1 radio guy, you might say. THOSE SPLITS CAN HURT Is that rubber protector on your elec- Then taper- the edge. Watch out you trical cord assembly for the SB-22()/ don't whittle the cord, or your hands. PT switchboard doing the splits? By the way, when you're working That sleeve-the one that shields a the switchboard, never let any of those portion of the cord assembly can turn self-retractable plugs slam back into the up split. This doesn't do your TA-222/ entrance holes. This'll cause much PT line jack or TA-326/PT trunk jack damage to the plugs and, maybe, fly up cord assembly any good at all. and crack the catseye covers or your To remedy this splitting, take a own eyes. single-edged razor blade or a sharp knife and-cutting around the cord- trim off the split portion of the sleeve. CUT SLEEVE-NOT THE CORD So-o-o-o ... make it gentle when you handle those plugs... they'll last longer... and they'll do better, too. FOR PORTABLES U MER i ---- o MORE Ru_ f PER PACK HERE ir. PACK cOME, COACH! Like a fresh, power-packed football team coming in the game at half-time a couple of high-powered magnesium dry batteries are field-bound for portable radio sets. They're fresher, ready for longer periods of workout and can really take the heat. BA 4270/U (FSN 6135-390-0031) SUBS FOR BA-270/U IN AN/PRC-6 BA-4386(FSN 6135-926-8322)SUBS FOR BA-386 IN AN/PRC-25. These Perk power cuties will come through for you without much sweat at temperatures up to 160 degrees F. When you have your mitts on one of these longlife batteries go easy about replacing' it. 'Cause the BA-4000 series magnesium types have longer transpor- tation and storage life, and do not need to be kept in the cool, anytime. While they're not in use, they sleep--pretty much holding their rated hours of service life. This being 40 hours for the BA-4270 as compared to its team- mate, the BA-270, with 24 hours at best, and 55 hours for the BA-4386, com- pared to 30 hours for the BA-386. To make sure you know you have a magnesium battery, the shipping, inter- mediate and unit container are stenciled, stamped or labeled in orange or red letters: LONG UFE MAGNESIUM BATTERY Also, an orange pressure, sensitized tape with bold, black type ... TWICE THE LIFE OF BA-270 ... or ... BA-386 ... is over the battery socket. Take it off when you're ready to put 'er in the Perk-6 or -25. To keep you getting' better batteries, fill out the log (card) that's with each battery. It furnishes feedback info on the battery's performance. 55 You might latch onto a clairvoyant, an astrologer, or a Gypsy fortune-teller -but preliminary PM by the old per- sonal inspection route pays off big with the AN/PRC-6 radio set. To keep your Perk-6 full of person- ality and at the ready, you'd certainly never stretch that new looped handset cord, just to see how far it'll go. The curly-cord could lose its snap. You'd remember to remove your BA- 270/U battery, or BA-4270/U long-life battery if you meant to keep your set out of use for a time. You're extra careful with the sub- miniature tubes along both sides of the receiver-transmitter no break- age likely for you. And you'd never turn the discrimina- tor-transformer .. one half-turn can put you off-frequency. If the small tube pins break in their sockets, you'd not try to pry 'em out, that's for sure. That's a job for support. You always give the air valve a half- turn to the left to open it, a half-turn to the right to close it. Too much turning' will twist out the knob. If this gets lost, moisture has an Open Sesame to S your set. (Incidentally, the air valve should be open when the Perk-6 is operating, to S avoid damage from battery pressure.) S You're always careful about han- dling the cover ... rough removals can sabotage the Y-spring. But, guess it wouldn't hurt, would it even as careful as you are- to check I over some of the potential danger areas Son your Perk-6. ^. IH O' -Dy dam. HASIS- amp, drty CS ..Io roed.ap dirty. HANDSET H-33 ( )/PT clogged holes. HANDSET CONNECTOR - Damp, dirty. HANDSET CORD-Kink ed, frayed cut. DISCRIMINATORY. TRANSFORMER Keep unturned. ELECTRICAL CONTACTS - Dirty, corroded TUBES -Broken, glass cracked, not snug guards missing * a - SUB MINIATURE TUBES - Broken WATERPROOF GASKETS - Leaky. 1 I - OPERATING CRYSTAL - Not snug. SAFETY S PUB CAN SAVE YOUR NEW SWORD LIFE OUT M 0B5- MOBILE CRANES NO SWEAT } 5ARGE. I'M WEARING INSULATORS Electrocution hazards in crane operation near high- voltage lines is the target of TB 385-101 (Jan 67). The pub gives commanders 8 recipes to cut down accidents, and new equipment just made available backs up the bulletin. First listed in the safeguards is provision of a dielectric boom shield and in- sulated link for lift lines. The dielectric shield can be placed above the boom and end sheaves to fend off charged wires. The link can fit between the hook block and the load, protecting assistants on the ground. INSULATED LINK DIELECTlRIC BOOM SHIFiLD That's where the new equipment comes in. U.S. Army Mobility Equipment Command has two kits, both of which include entire Boom Shield and Link out- fits. For cranes under 20-ton size, FSN 3815-065-8609 gets a Shield. Safety, Electrical, crane boom, insulated, plastic-coated, and a Link, Insulating, Crane load line, with hook and swivel. Cranes 20-ton size and over take the same- name outfit, but under FSN 3815-799-0654. But just putting the new stuff on isn't the whole story. Training, caution, and respect for the rest of the rules are also needed. 59 ON YOUR MHE-202... SOMETHING NEW'S BEEN ADDED You may do a doubletake when you look at the control panel of your Chrys- ler Model 6,000-lb rough terrain fork lift. That emergency stop control seems to have moved to the right. You're not seeing things, it has been moved so that a "T" handle could be put there for the new "Normal Engine Shutoff". This new handle is easy to use ... DOWN to start, and UP to stop. (You can remember by comparing it to the accelerator of your vehicle-push down to go and let up to stop.) Always shut the engine off with the shutoff control before you turn the ignition switch off. The fuel shutoff solenoid, FSN 2920- 924-8773, which was wired to the ignition switch, has been done away with. You no longer need it. NVARNING: o not usethe erner gcnc^y sto control fr anything buta ernergencN. ^^^^^^^^^^^ TIRE INFLATION RACK Dear Half-Mast, Our outfit's required to use a tire infla- tion rack for inflating tires with a split locking ring. I agree that this rack should be used. My question is-is there an FSN for such a cage or rock? CW2 J. W. S. Dear Mr. J. W. S., There's no tire inflation rack in the supply system. Most outfits I've run into just make a rack out of pipe or angle stock. The metal used is welded together. llqoa 60 ALLOW FOR EXPANSION SWhen you fill those 500-gallon col- lapsible drums (FSN 8110-753-4892 and 8110-824-1444) without using the '; pressure filling control (FSN 4930-855- 8739), be sure that you don't overfill them. Leave a slight bow in the top MURPH OVER- of the drum a minimum of 3/4-in to FIALEP THE TA NK 1-1/2-in deep to allow for expansion t of fuel in hot weather and at high altitudes. You have to be real careful when transporting these drums at high altitude; you don't want internal pressure to go over 5 PSI. Use the pressure control device for drum filling operations any time you're going to be hauling the drums at high altitude. FILL THE FORM : 6 (OMMODITY Fill out that DA Form 2-10" Equip- COMMAND ment Improement Report tEIRI and -O i send it in today to the commodity com- mand that made your equipment. N Jt1 s That's the wai to tell the engineer types what goes wrong on the gear they design. Don't wait; do it roday. g TOXOR L-- 'Round and 'round they flit... and that's the "X" or the "L" of it. Some unwanted and unneeded duplicate reports are plugging pipelines and stacking up at NMP's. Appendix II of TM 38-750 tells where most "feedback" type forms should go. But a note there tells you that-once the data is transferred to punch cards and sent on its way-the filled in "hard copy" forms will be held at the local level. What's more, paras 9 and 13 of DA Cir 700-15 (11 Oct 67) have some special word on disposition of the 4 copies of DA 2408-7. For both inventory actions and other transactions (transfers, gains, losses and FSN changes): OR HOLD Keep in mind, too, that any time the rules permit you to report a transfer of several items on one DA-2408-7, the Logbook copy is retained in the unit voucher files for 6 months and then destroyed. Wherever the rules in DA Circular 700-15 conflict wit rules in TM 38-750, they superseded the rules in the TM- unless there's a change to the TM with a later date. FSN 4230-720-1618. But, all you've got to work with are 5 items listed in Sect II, Ch 3 (Sep 66), TM 3-4230-204-15. So, when anything you can't fix goes wrong, the only thing you can do is get the M11 replaced with a new one. A new one, in fact, is the only answer you have to the maintenance short- comings (DA Pam 750-10) that are beyond your control. CALIBRATION WHEN PIP YOU GET THIS TESTER CALIBRATED LAST? Sure, you've been trying to take care of those tools in your No. 2 Common Tool Kit, but you may have overlooked TB 750-113 (Sep 67), which lists those tools that need calibrating. Here they are: Multimeter 6625-543-1438 9-6625-794-50 180 Scle, Didl Idikcaing 6670-254-4634 9-6670-248-50 180 Tester, Cylinder Compression 4910-250-2423 9-6685-210-50 *SCAN Testehterihl m i(WAsji~ i Egine 4910-255-673 9-4910-508-50 180 Tester, Spring Resiliency 6635-449-3750 9-6670-251-50 180 Tes I Se, Genelr d Vog 4910-092-9136 TM 94910401-12 180 R agulular A d mi.- e- . Test Set, Tachometer-Dwell 4910-395-1996 180 WrMndsTtoq 51210-640-634 9.5120-202-50 90 *Scheduled for Calibration As Necessary You don't have to do the calibrating, because your support calibration people do it. But be sure to check those tools listed above to see if they have the DA Label 80 on them to show when they're due for calibration. If there's no label, better send your DA Form 2407 request to support to have it done. TM 38-750 gives the dope on how to fill out the 2407. GENERATOR BREATHING RIGHT? When you're doing those PM services on your 5- and 10-KW generators, don't forget the crankcase breather should be cleaned at least quarterly. More often is even better, especially if you're in a sandy and dusty area. BRIEFS r^ CONIE CALLL ING BRIE F S CONNIE ROP... We GOT A MAINTENANCE! c 7j PROBLEM ! 7ew sse Rude A change on ESC ratings is in the mill for Combat and Tactical Vehicles plus other equipment rated on age or ac- cumulated miles. Watch for changes to ESC TM's before making the next ESC rating. Age alone should no longer give your rig an Amber rating. The word went out to major commands in DA Msg 849833 (1 Feb 68.) Been having ignition timing light trouble with your FSN 4910-500-2135 model? Replace it with 4910-937-5724, which will get you a Sun-Electric No. X47 or equal. The timing light is a part of your No. 1 and No. 2 common tool kits. You'll find this new one listed in SC 4910-95-CL-A72 (Apr 67) (No. 2 Common) and SC 4910-95-CLA74 (May 67) (No. 1 Common). So/der, So/dt er 7 Having trouble finding an FSN for Solder, Resin Core, Alloy 60/40, 1/32-in diameter, Code 81348 No. QQS571, for use with your Pershing and Sergeant guided missile test sets? Ask for FSN 3439-555-4629. You'll find it listed in SC 3432/70-IL (Jul 67). W&uti6ued MWO Your starter gets MWO 9-2920-248- 30/1 (Dec 67) if you've got a 2-1/2- ton truck with the LD 465-1 engine or a 5-ton truck with either the LDS 465-1 or LDS 465-1A engine. Your support will fix up the solenoid to save you starter troubles. (Catch the slip in the MWO - it should be Starter Assy, FSN 2920- 999-6216.) Your M17 field protective mask must be a good fit... and it's especially risky to wear one that's too large. Could be you've been issued a medium (FSN 4240-542-4451) or a large (FSN 4240- 542-4452) M17, when you need a small (FSN 4240-542-4450) mask. So test yours out for the right fit like page 22 of TM 3-4240-202-15 says. One'Al Do No need to repeat your DA Form 17 order for the same pub to the AG Pub- lications Centers unless you get the word from them that they can't identify the pub you want. They keep your order on file and will ship it to you when they get it. Take a look at DA Pamphlet 310-10 (May 64), para 18 d. Would You .Stake Your Life Y'on the Condition of Your Equipment? If you've got free turn-in, please tag the parts for repair and reissue carefully to avoid damage in transit. BECAUSE- MAY BE, THIS MAN YOU Get your reparable items back into the supply system NOW, so you can help yourself later .... |