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6) 'WJ 1
SUMMARY OF CITRUS PROCESSING AND BY-PRODUCTS RESEARCH PROJECTS Year Ending June 30, 1959 Florida Citrus Experiment Station and Florida Citrus Commission Lake Alfred, Florida MICROBIOLOGY OF FROZEN CONCENTRATED CITRUS JUICES State Project 550 R. Patrick and E. C. Hill Commercial samples of frozen orange concentrate were again obtained during the 1957-58 season and 193 samples were analyzed for streptococci and lactose- fermenting bacteria. Streptococci were found in 145 samples of which 50 gave the presumptive test and 22 of these the confirmatory test for enterococci. No attempt was made to classify these streptococci in greater detail. Among the lactose-fermenting bacteria encountered in these samples, 13 contained Aerobactge, 4 contained Escherichia, and 33 contained atypical forms of the non spore-forming, lactose-fermenting group. It was evident from these analyses that heat treatment was used in most of the processing plants during this season. This project is being terminated with this report. FLORIDA CITRUS OILS State Project 607 J. W. Kesterson and R. Hendrickson This project was initiated to determine by what methods or procedures essential oils of the highest quality could be produced in Florida. Such factors as methods of processing and extraction, flavor, stability, fruit maturity, and fruit variety have been under study. A physiochemical procedure has been developed whereby coldpressed Florida orange oil can be distinguished from coldpressed California orange oil. This method has the further advantage of being able to show by what manufacturing procedure Florida oils have been produced. Citrus oils produced by the screw press, Pipkin roll, and FMC In-Line ex- tractor were evaluated for quality during the 1958-59 season. The physiochemical properties of these oils were considered normal. STORAGE STUDIES ON CONCENTRATED CITRUS JUICES State Project 611 E. L. Moore, A. H. Rouse, and C. D. Atkins Packs of 420 Brix Valencia orange concentrates were prepared from both un- cut and cut juices (Fla. Agr. Expt. Sta. Ann. Rept. 1958, p.210) to investigate further the relative effect of heating either the single-strength juice prior to evaporation of 2-, 3-, and 4-fold concentrates withdrawn during the evaporation of unheated juice and subsequently heat treated. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 9/16/59 FWW These 1958 Valencia orange concentrates were stored at -8, 10, 200, and 400F, and were examined at periodic intervals. After 1 year of storage, no significant clarification occurred in the concentrates stored at -80 and 100F. At 200 and 40OF, extreme clarification developed in all concentrates within 360 and 80 days, respectively. Retention of cloud was better in the concentrates prepared from juices heated at the higher folds, and in all concentrates pre- pared from uncut juices. Ten packs of 420 Brix Pineapple and Valencia orange concentrates were pre- pared in 1959 to investigate the effect of pulp washing techniques on quality of concentrates after storage. Variations included the addition of unheated and heated water extracts, both before and after centrifuging, to the evaporator feed juice. Control packs were also prepared which did not contain any water extract. The Pineapple and Valencia orange concentrates were withdrawn during evaporation at 2- and 3-fold, respectively, and heated at 1750 and 1650F, respectively. These products were then concentrated to 55 Brix, and cut back to 420 Brix with unheated juice. Varietal comparison on initial examination showed that the Pineapple orange concentrates had higher values for pulp content, water-insoluble solids, water- soluble and oxalate-soluble pectins, and total pectin. The Valencia orange concentrates showed higher values for sodium hydroxide-soluble pectin. Values that were not appreciably different for all of the products prepared from the 2 varieties of fruit were pectinesterase activity, flavonoids, relative vis- cosity, and cloud. The results for cloud may indicate that less pulp or water- insoluble solids are required in Valencia orange juice to produce a given amount of cloud than that necessary for Pineapple orange juice. In general, based on analyses to date, retention of cloud at 40OF is from 2 to 3 times longer in the Valencia orange packs than in the comparable Pine- apple orange packs. This difference in storage life may be related to the breakdown of the water-soluble to oxalate-soluble pectin during processing. RECOVERY AND UTILIZATION OF NARINGIN State Project 622 J. W. Kesterson and R. Hendrickson There were no new developments on this project and it has been inactive during the year. RECOVERY AND UTILIZATION OF HESPERIDIN State Project 646 R. Hendrickson and J. W. Kesterson The principal intent of this investigation during the past year has been the refinement of the analytical methods for detecting hesperidin and naringin in various extracts and the initiation of a small-fruit program to determined the extent of improved recovery of citrus glucosides from small, immature fruit. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 a 9/16/59 FWW More accurate analyses of hesperidin extracts were obtained with a newly developed ultraviolet procedure that requires accurate pH control and addition of minute quantities of copper sulphate with subsequent aeration to oxidize the interfering ascorbic acid usually present. By this method samples of commercial orange concentrate were shown to have only 20 to 30 per cent of the hesperidin content shown by the more commonly used Davis test. The important conditions were established for a somewhat similar ultraviolet method to analyze naringin extracts. By this technique it was possible to analyze the effect of several adverse processing factors upon grapefruit juice. Extractions of small, immature Valencia oranges having an equatorial di- ameter of 1 1/2-in, have resulted in yields of better than 50 lb. of pure hesperidin per ton of fruit. At this size this yield is the equivalent of 50 lb. of pure hesperidin per acre of Valencia trees that are being studied. Maxi- mum yields of hesperidin from small fruit were obtained under more alkaline conditions than usually used and at dilutions that gave 0.6 per cent hesperidin in the extracting liquor. Similar extractions of small grapefruit have been equally impressive, with a refined procedure being found that is ideally suited for a subsequent extraction of pectin from the same fruit. CLARIFICATION AND GELATION IN CONCENTRATED CITRUS JUICES State Project 649 C. D. Atkins, A. H. Rouse and E. L. Moore Clarification and gelation, as well as some other characteristics related to this problem were determined in 193 commercial samples of frozen orange con- centrate which were processed during the 1957-58 season. Concentrates were used to determine the degree of gelation, and reconstituted juices for the other analyses. Examination of the centrifuged reconstituted juices for initial "cloud" showed no significant clarification in any of the samples. The 1957-58 samples had more cloud than that in products examined during 1.956-57. An increase in turbidity has occurred each year throughout the 4 seasons that these surveys have been made. Of interest is the fact that the maximum cloud found in the 1953-54 samples was the same as the minimum cloud found in those from 1957-58. The concentrates were examined for initial gelation, after thawing for 1/2 hour in running tap water, and 90.2 per cent showed no gelation, 5.2 per cent very slight gelation and 4.6 per cent slight gelation. Clarification and gelation were also determined after a storage or "stability" test of 96 hours at 400F. Unsatisfactory definite or extreme clari- fication occurred in 3.6 per cent of the 193 samples and 75.7, 11.9, and 11.9 per cent showed gelation corresponding to none, very slight, and slight, respectively; only 1 sample or 0.5 per cent formed an undesirable semi-gel. Pulp content in the 1957-58 juices ranged from 7.5 to 16.5 per cent by volume and water-insoluble solids from 96 to 241 mg/100 g. The quantity of Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 b 9/16/59 FWW water-insoluble solids decreased from that in the 1956-57 samples and is indica- tive of the use of lower pressures in juice extracting and finishing operations. Pectinesterase activity, expressed on a soluble solids basis and multiplied by 1000 for easy interpretation, ranged from 0.2 to 9.8 units. The values were considerably lower than those found in the previous year and would indicate that the temperature and/or length of time for heat treatment of the juices had been increased. Pectin in the centrifuged reconstituted juices, expressed as anhydro- galacturonic acid, ranged from 25.0 to 55.0 mg/100 g. Flavonoids, expressed as hesperidin, varied from 60 to 135 mg/100 ml. CONVERSION OF CITRUS TERPENES TO USEFUL CHEMICAL COMPOUNDS State Project 817 W. F. Newhall Work has been continued on the synthesis of new chemical compounds from d-limonene, the most abundant citrus terpene, with the object of furnishing more profitable outlets for this by-product. A number of new compounds have been prepared which have shown marked fungicidal properties in preliminary tests as antimildew agents on fabric and as fungicides for the control of blue mold and stem-end rot in fresh citrus fruits. Tetrahydrocarvone was not effective in dilutions greater than 1:100 and, therefore, is not very promising as a fungicide on fabrics. It did serve to mask the amine-like odor of some other compounds. In dilutions of 1:1000, l-hydroxy-2-amino-p-menthane, with and without tetra- hydrocarvone, did not give consistently effective results. However, 1-hydroxy- 2-dimethylamino-p-menthane gave good control of mold without tetrahydrocarvone in dilutions of 1:1000 and also with tetrahydrocarvone in dilutions of 1:10000. This result was comparable to that obtained with salicyl anilide in a dilution of 1:10000. The latter compound is accepted by the U. S. Army as a fungicide, None of the compounds possessed bactericidal properties. (Fungicide tests were done in cooperation with Dr. Roger Patrick, Bacteriologist.) The synthesis of these fungicidal derivatives has been accomplished in 3 steps. Partial hydrogenation of d-limonine without solvent, over a 5 per cent platinum on charcoal catalyst gives A -p-menthene in virtually quantitative yield, (Fla. Agr. Expt. Sta. Ann. Rept. 1958, p. 226.) This hydrogenation product is converted to p-menthane-l,2-epoxide in 60 per cent yield by brief treatment with aqueous peracetic acid at room temperature. By heating under pressure with aqueous ammonia, the epoxide is converted to a mixture of trans- 2-amino-l-p-menthanols. The mixed trans isomers of 2-methylamine-l-p-menthanol, 2-dimethylamino-l-p-menthanol, and 2-piperidy-l-p-menthanol are prepared in a similar manner by reaction of the epoxide with methylamine, dimethylamine, and piperidine respectively. All of these aminoalcohols are high boiling, colorless, slightly viscous liquids which are strong bases only slightly soluble in water. That the direction of ring opening in p-menthane-1,2-epoxide does proceed to give derivatives of 1-p-menthanol has been established by an independent synthesis of one of the isomers of 2-amino-1-p-menthanol from trans-p-menthane-l,2-diol of known conformation. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 c 9/16/59 FWW -5- PRODUCTION OF GLYCEROL AND GLYCOLS FROM CITRUS FRUIT WASTES State Project 921 Roger Patrick and S. K. Long Preliminary studies on the production of 2,3-butylene glycol by fermentation of citrus press water are in progress. In general, the citrus press water uti- lized as substrate was more easily prepared for fermentation when collected from the citrus feed mill after liming and heating. These treatments poised the pH within the proper range for fermentation and improved storage quality. As ex- pected from existing analyses, plain press water was found to be an inadequate substrate for this fermentation; however, supplementation with urea and inorganic phosphate, with added calcium carbonate to stabilize pH, permitted vigorous and rapid fermentation. The cultures employed included an established 2,3-butylene glycol producer, Aerobacter aerogenes (NRRL B-199), and an unidentified bacterium recently iso- lated from soil in the vicinity of a citrus feed mill. Fermentation studies were carried out in 300-ml quantities of supplemented press water in 1-liter flasks on a reciprocating shaker at 3000, and in larger quantities in a 2-liter and a 14-liter fermentor in water baths at 3000C under aerobic conditions. Yields of 2,3-butylene glycol from the shaker and small fermentor were determined by colorimetric analysis of the fermentation beer. Although an insufficient number of batches have been produced in the large fermentor to permit an evaluation of yields, the results on smaller fermentations indicate good production of the glycol, ranging from 75 to 98 per cent of theory. Recovery of 2,3-butylene glycol as the formal from the fermentation beer has been attempted and, while conversion to the formal appeared to be satisfactory, some difficulty has been experienced in hydrolyzing this compound to 2,3-butylene glycol. OTHER PROCESSING AND BY-PRODUCTS RESEARCH Pectin and Pectic Enzymic Studies of Citrus Fruits and Citrus Processed Products. Pectins were isolated as alcohol-insoluble solids (AIS) from 2 packs of frozen commercial orange concentrate, 1 having a high and the other a low pectic content, and 1 pack of commercial frozen grapefruit concentrate; also, from an experimental pack of frozen orange concentrate prepared from Pineapple oranges which had been extremely damaged by cold weather. The quantity of water-soluble pectin found in the 2 orange concentrates, the grapefruit concen- trate and the experimental pack of orange concentrate was 210, 105, 158, and 350 mg/l00 g, respectively. In citrus juice the water-soluble pectin gives the juice body or consistency and serves as a colloidal stabilizer for the insoluble suspended particles. The pectic substances from each AIS were divided into 3 fractions by successive extractions with distilled water, ammonium oxalate and hydrochloric acid; the pectic substances in these extracts were obtained by precipitation with alcohol. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 d 9/16/59 FW -6- The purity of the pectina, based on their anhydrogalacturonic acid content, was generally low, varying from 19.0 to 31.5 per cent for the water-soluble, 17.5 to 37.0 per cent for the ammonium oxalate-soluble, and 33.0 to 41.0 per cent for the hydrochloric acid-soluble. Methoxyl contents of the pectic fractions varied for the water extracts from 5.5 to 10.2 per cent, for the oxalate extracts from 3.1 to 8.9 per cent, and for the acid extracts from 8.9 to 10.8 per cent. Jelly grades for the water-soluble pectins, indicative of molecular polymerization, ranged from 89 to 107 with the exception that the commercial orange pack with low pectic content had no grade. Generally, the ash constituents including calcium and magnesium, which cause gelation by combining with pectinic acid in frozen concentrates, and the ammonium hydroxide group (R203) in the water-soluble pec- tins varied with their methoxyl content; high methoxyl content resulted in lower ash than did the pectins with low methoxyl percentages. Alcohol precipitates of the 4 water extracts contained approximately 25 per cent crude protein and 25 per cent invert sugar as a higher carbohydrate. The experimental Pineapple orange concentrate prepared from frozen fruit contained not only the greatest quantity of water-soluble pectin, but also approximately 2 1/2 times greater flavonoid and AIS contents than the commercial orange and grapefruit concentrates prepared from unfrozen fruit. (A. H. Rouse, C. D. Atkins, and E. L. Moore.) Standardization of Processed Citrus Products. Various characteristics of commercial samples of frozen orange concentrate processed during the 1957-58 season were determined so that such data, together with similar information ob- tained during previous seasons, may possibly serve as a basis for future quality standards. With the assistance of personnel of the Agricultural Marketing Service, USDA, Winter Haven, Fla., a total of 193 samples were collected by visiting 23 plants on a semi-monthly schedule from December to June, inclusively. The color differences in these orange concentrates were measured with a Hunter Color Difference Meter. Hunter "a" values ranged from 0.7 to 9.1; "b" values, 28.4 to 35.2; and "Rd" values, 18.2 to 30.6. Diacetyl values ranged from 0.2 to 2.9 ppm; the diacetyl value is the diacetyl equivalent of diacetyl and/or acetylmethylcarbinol in 25 ml of dis- tillate from 300 ml of reconstituted juice. Soluble solids in the frozen orange concentrates ranged from 40.40 to 44.80 Brix; total acid, as citric, 2.46 to 3.58 per cent; Brix-to-acid ratio, 11.8 to 17.0; and ascorbic acid, 118 to 185 mg/l00 g, which corresponded to 35 to 55 mg/100 ml in the reconstituted juices. Recoverable oil varied from 0.008 to 0.088 ml/100 g of concentrate, corresponding to 0.002 to 0.026 per cent by volume in the reconstituted juices. The apparent viscosities of 185 commercial samples of frozen orange con- centrate ranged from 250 to 1780 op when determined at 300C using a Brookfield viscometer. (R. L. Huggart, M. D. Maraulja, R. W. Barron, E. C. Hill, and G. H. Ezell.) The market testing (Fla. Agr. Expt. Sta. Ann. Rept. 1958, p. 240) of canned grapefruit juice sweetened with Sucaryl was completed and the results presented on May 13, 1959, to the Florida Citrus Commission by Robert E. Frye, Market Develop- ment Branch, Agriculture Marketing Service, USDA, Washington, D. C. The results Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 e 9/16/59 FWW -7- were very favorable for this new product. The amount of Sucaryl required for satisfactory sweetness was inversely proportional to the Brix-to-acid ratio of the grapefruit juice and it was about 135 times sweeter than sucrose when used in this product. (R. W. Olsen and R. W. Barron.) Characteristics of Processed Citrus Products Made from Freeze-Damaged Fruit. Problems concerning the use of freeze-damaged fruit for the production of frozen orange concentrate were extensively investigated by the examination of both juices and concentrates, packed experimentally and commercially, using fro- zen oranges made available by the severe freezes which occurred during the 1957-58 citrus season. The effect of the degree of freeze damage on the characteristics of fresh Valencia orange juice was determined by the examination of 18 lots of oranges and juices from them, using the same extraction procedure. Sixteen lots were picked in the same commercial grove, at intervals from February 28 to May 16, from 3 groups of trees which had been defoliated about 10 per cent, 20 to 30 per cent, and 75 to 95 per cent. Two lots of dropped fruit in fair condition were collected on different dates from under trees with extreme defoliation. To determine the amount of damage, each lot of fruit was sampled before extraction and 1/4- and 1/2-in. cuts made at the stem end of each fruit in the 18 samples; thus, the percentage scoreable against #1 and #2 grades were ascertained. The degree of freeze injury ranged from 5 to 96 per cent scoreable against #2 grade, the largest amount of damage being found in dropped fruit collected on February 28. Comparison of data from examination of juices from lots of fruit picked on the same date indicated that as the extent of damage increased, there was a decrease in juice yield, Brix value, total acid and ascorbic acid, and increases in Brix- to-acid ratio, pH, flavonoids, pectinesterase activity, water-insoluble solids, and microbiological counts; slight increases also were noted in serum pectin and cloud. The smallest juice yield and pectinesterase activity were found in juice from dropped fruit, which also contained the greatest amounts of pulp, water- insoluble solids, serum pectin, and microorganisms. Although some juice characteristics changed as the degree of damage increased, the differences were not great enough in most instances so that such properties could be used as a measure of the amount of freeze damage as is now done by visual inspection after cutting the fruit. However, flavonoid content, color, and yield of juice have some possibility of serving as an indication of seriously damaged fruit. Nine experimental packs of frozen orange concentrate were processed to determine the effect of the amount of freeze injury in fruit on the characteris- tics of this product. Processing procedures were the same for all packs, except that stabilization temperatures of 1950F and 1750F were used for mid- and late season juices, respectively. Fruit was used in which the only variable was the degree of damage and this was based on inspection after a 1/2-in. cut. One batch of midseason and 1 batch of late season fruit were each separated into 2 lots by flotation; also, 2 batches of midseason fruit having 15 and 81 per cent damage were mixed in different proportions so that 5 lots, each having a different de- gree of damage, were available for processing. Results from the examination of the 9 frozen orange concentrates showed that as the amount of damage in the fruit increased, the juice yield and total acid decreased and ascorbic acid was almost always less; Brix-to-acid ratio, pH, flavonoids, apparent viscosity, pulp, water- insoluble solids, and serum pectin usually increased. Pectinesterase activity Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 f 9/16/59 FWW was low, because of heat treatment, and stability of these concentrates was satisfactory. Color of all products was poor, but all except 1 were graded "fair" in flavor and considered to be acceptable. Since the degree of freeze damage in oranges used to prepare these products ranged from 7 to 81 per cent, it is evident that satisfactory frozen orange concentrate can be made from seriously damaged fruit; however, such products will usually be of only fair quality. Characteristics were determined for 193 samples of commercial frozen orange concentrate packed during the 1957-58 season, when large quantities of frozen fruit were available for processing. Comparison was made of these data with that from the examination of 212 samples packed during the 1956-57 season. Differences found were caused not only from the utilization of freeze-damaged oranges, but also by variations used in processing procedures so that an accept- able product could be made from the damaged fruit. Although most of the concentrates processed when large amounts of freeze- damaged oranges were available, were acceptable in respect to flavor, neverthe- less, flavorwise they were not as good as when it was not necessary to use fruit damaged by cold weather. Factors responsible for this decrease in flavor quality included (a) the blending of larger percentages of early and midseason bulk con- centrate with Valencia orange concentrate, which also caused a decrease in color, (b) an increase in tartness because of lower pH and Brix-to-acid ratios resulting from more acid, and (c) the occurrence in a greater number of the samples of un- desirable COF or oxidized flavors and astringency. The stability of the 1957-58 products was greater as indicated by a decrease in clarification and gelation after storage for 96 hours at 400F. Since the water-soluble pectin in the samples from both seasons was about the same, the improvement in stability resulted primarily from the decrease in the pectinester- ase activity, which was caused by an increase in either the temperature and/or the length of time for heat treatment during the processing of these concentrates. Increases in flavonoids and diacetyl values resulted from the use of freeze- damaged fruit and a slight decrease in the average amounts of ascorbic acid occurred. The use of less pressure during extraction and finishing procedures is indicated by the smaller amounts of pulp and water-insoluble solids, which also caused a decrease in the average apparent viscosities. These results indicate that the Florida citrus processing industry followed recommendations, based on data previously reported (Fla. Agr. Expt. Sta. Ann. Rept. 1957, p. 235, and 1958, pp. 203, 238, and 240) and made by personnel of the Florida Citrus Experiment Station, Florida Department of Agriculture, and Florida Citrus Commission soon after the freeze of December 12, 1957, that acceptable frozen orange concentrate of fair flavor and good physical stability could be made from freeze-damage fruit provided that less pressure during juice extraction and finishing and also sufficient heat treatment of evaporator juice, necessary to prevent clarification and gelation problems, would be used. Also confirmed by these results was the previously reported information that the use of freeze- damaged oranges would intensify problems, such as those related to stability and flavor, usually encountered in the production of frozen orange concentrate. (F. W. Wensel, A. H. Rouse, Roger Patrick, R. W. Olsen, M. D. Maraulja, E. L. Moore, E. C. Hill, R. L. Huggart, G. H. Ezell, R. W. Barron, and C. D. Atkins.) Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 g 9/16/59 FWW -9- Recovery of Fruit Solids from Orange Pulp. Characteristics of both experimental and commercial samples of water extracts of orange pulp were deter- mined so that their quality could be ascertained and a comparison of the proper- ties of such aqueous extracts could be made with those of orange juice. The effect of various extraction procedures on the percentage of soluble solids recoverable from orange pulp was also investigated. Eight experimental extracts were prepared, using pulp from both Pineapple and Valencia orange juices. The pulp was mixed with water in a tank, the mixture agitated for a period of time after which it was passed through a screw finisher set loosely to remove the major portion of the extracted pulp. Successive ex- tractions of some of the batches of pulp were made. Seven samples of extracts were also obtained from 4 commercial plants where fruit solids were being re- covered by washing pulp with water. Variations in some of the characteristics of these experimental and commercial extracts were very great because of the many variables involved in their preparation, such as variety of fruit, water-to-pulp ratio, extraction times, and other processing procedures. Ranges of values for some of the constituents in the commercial samples are shown in Table, together with ranges found in reconstituted frozen concentrated orange juices. Sugars varied in all of the extracts examined from 67 to 82 per cent of total soluble solids as indicated by the Brix values. Pectinesterase activity was very high in all samples, except those in which the enzymic activity had been greatly reduced by heat treatment. The cloud in the serum from centrifuged ex- tracts was better in samples which were either low in pectinesterase activity or contained a large amount of water-soluble pectin; also, relative viscosities of the serums were higher for the extracts which contained the larger amounts of water-soluble pectin. More flavonoids and water-soluble pectin were obtained from pulp and the pectinesterase activity was greatly reduced when hot water extraction was used. Orange aroma and flavor was practically nil in the experi- mental and commercial extracts and when some type of flavor or aroma was detect- able, it was similar to that usually associated with the peel rather than the juice of oranges. Astringency, bitterness, and a thick consistency were detectable in some of the samples. Table _. Comparison of Characteristics of Commercial Water Extracts of Orange Pulp with Those of Orange Juice. Characteristic Range in Range in water extracts1 orange juices2 Acid as citric % 0.59-0.70 0.80-0.98 Brix/acid ratio 1.7-20 13-16 Ascorbic acid mg/100 ml 35-38 39-56 Flavonoids, as hesperidin mg/100 ml 98-234 70-90 Pulp % by volume 1.0-44.0 7-11 Water-insoluble solids mg/lOOg 23-419 100-199 Pectinesterase-(PE.u.)g soluble solids X 1000 0.1-80.3 1.3-6.9 Water-soluble pectin mg/100 g 38-170 35-49 1 Values calculated to 120 Brix basis for comparison purposes. 2Range of values in reconstituted juices from 70 per cent or more of 212 samples of commercial frozen orange concentrate collected from Florida plants during the 1956-57 season. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 h 9/16/59 FWW -10- That soluble substances are very rapidly extracted from orange pulp was shown when 2 parts of pulp and 1 part of water by weight were mixed together for several time periods. When 5 seconds and 1, 5, and 10 minutes were used, the soluble solids recovered corresponded to 6.2, 6.5, 6.7, and 7.00 Brix, respectively An increase of 6.5 per cent in the yield of soluble solids was indicated by data obtained in the pilot plant when a comparison was made between a double juice finishing operation with a combination of single juice finishing and 3 successive water extractions of the pulp, using a 1:1 water-to-pulp ratio by weight and a mixing time of 1 minute; thus, the economic advantage of pulp washing is readily evident. Since a relatively small volume of water extract of orange pulp will be mixed with a large volume of evaporator feed juice, on the basis of data avail- able at this time it is evident that the use of fruit solids recovered from pulp, using rapid sanitary extraction procedures, will not cause any major effect on the initial quality of frozen orange concentrate. (R. W. Olsen, R. L. Huggart, F. W. Wenzel, A. H. Rouse, C. D. Atkins, E. L. Moore, R. W. Barron, S. V. Ting, and G. H. Ezell.) A pilot plant unit for pulp washing was constructed and used. This unit consists of pulp feeding equipment and a series of 4 Chisholm-Ryder Seprosieve screw finishers equipped with 0.020-in. screens. Countercurrent flow is used with pulp being fed into the first finisher and finally discharged from the fourth finisher; water is added to the fourth finisher and the extracts are then pumped, using rubber-impeller pumps, successively back into each of the other 3 finishers with the final extract being discharged from the first finisher. Each finisher separates pulp from a water extract and an open impeller pump for mixing pulp and extract and circulating the mixture precedes the second, third, and fourth finishers. When orange juice from a Food Machinery In-Line extractor was passed through a screw finisher and the discharged pulp fed to this pilot plant unit, the Brix value of the orange pulp was reduced from 11.70 to 3.10 Brix, using a 1:1 water-to-pulp ratio, and the extract increased from 1.60 to 7.20 Brix in passing through the unit. The recovery of soluble solids from the pulp in- creased from 51 to 81 per cent as the ratio of water-to-pulp was increased from 0.5 to 2.0. When either 2, 3, or 4 finishers were used during countercurrent extraction of orange pulp with a 1:1 water-to-pulp ratio, the soluble solids recovered were 62, 75, and 83 per cent, respectively. (R. L. Huggart, C. D. Atkins, R. W. Olsen, and R. W. Barron.) Factors Affecting the Flavor of Frozen Orange Concentrate. Evaluation by a taste panel of the flavor of 193 commercial samples of frozen orange concentrate, obtained during the 1957-58 season, resulted in 12, 81, and 7 per cent being graded as good, fair, or poor, respectively. Off-flavors responsible for the poor grades given to 11 of these concentrates were of the COF or oxidized type, usually described as being similar to castor oil, cardboard, or tallow; a stale flavor was evident in 2 concentrates, and the other 1 sample had a buttermilk- type flavor. Perhaps a considerable number of the samples were graded "fair" because of some oxidized flavor, but not enough to justify a grade of "poor"; these COF flavors were indicated by 3 or more panel members in grading 22 of the 193 samples. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 i 9/16/59 FWW -11- Flavor and color data on 840 samples of commercial frozen concentrated orange juice, obtained from Florida plants during 4 citrus seasons, were compared to see if a relationship existed between these 2 characteristics. Evaluation of flavor of these products was based upon grades given by a taste panel and relative color quality was determined by measuring the Hunter Color Difference Meter "a" values. Both the flavor and color of the frozen orange concentrates processed during the late season were better than that in the midseason samples. A corre- lation coefficient of 0.360 indicated significance at the 1 per cent level between the Hunter "a" values for the 840 orange concentrates and numerical flavor grades for the corresponding reconstituted juices. Thus, if the total pack for a season is considered, then color is an indication of flavor quality. (F. W. Wenzel, R. L. Huggart, R. W. Barron, M. D. Maraulja, and R. W. Olsen.) Volatile Flavor Components in Citrus Juices and Processed Citrus Products. - The continued emphasis being placed on maintaining good flavor in Florida citrus processed products has resulted in a basis research study of the volatile com- ponents responsible for the natural flavor and occasional off-flavors in these products. With the advent of a relatively new and highly sensitive method of analysis, gas chromatography, a more exacting study toward chemical identifi- cation of volatile flavor components is possible. The extremely low concentration of many of the natural flavor components, along with their labile properties, necessitates very careful handling to mini- mize chemical change. These characteristics have brought about an intensive study of procedures for concentrating the recovered volatile components. The oil-soluble components, the more readily recoverable portion, may be analyzed directly by gas chromatography. However, the large amount of d-limonene in the oil-soluble fraction imposes restrictions on the separation, resolution, and identification of the remaining small percentage of oxygenated components including esters, ketones, higher alcohols, and aldehydes. Studies of the water-soluble volatile components have been facilitated through the use of virtually oil-free aqueous orange essence, which has been obtained from an essence recovery unit located at a commercial citrus processing plant. In the laboratory, the volatile components contained in the orange essence samples were separated and recovered by continuous solvent extraction. Through a subsequent concentration procedure, at room temperature, relatively high concentrations of volatile components were obtained. Through the use of gas chromatography, infrared techniques, and conventional methods of chemical analysis, some similarity between 15 known chemicals and individual volatile flavor components of orange juices and oils have been observed. (R. W. Wolford.) S amples of orange essence supplied through cooperation of E. J. Kelly and Associates, Inc., and Libby, McNeill and Libby. High-Density Citrus Concentrate. A pilot plant single-stage evaporator, significantly different from existing units, was built, installed, and tested for the production of high-density citrus concentrates. An important feature is its double surface heater with 3/8 in. between the 2 stainless steel heating surfaces which total 17.5 sq* ft. A single-tube preheater is adjacent to the Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 j 9/16/59 FWW double-tube heater. To the bottom of the vertical heater is directly attached the evaporator pan, which also serves as a vapor separator chamber. The pan contains an agitator to keep the more viscous product discharged from the heater and the pan contents evenly mixed; also, a baffle to cause bursting of occluded vapor bubbles in the concentrate to prevent them from entering the suction to the circulating pump. Heat of vaporization is supplied by circulating warm water through the preheater and heater. Vapor removal is provided by a steam jet booster. The pan, preheater, and heater temperatures may be varied from 600 to 150OF by increasing the temperature of the heating medium or by lowering the vacuum in the unit. The vapor removal capacity varies from 50 to 150 Ib/hour. A positive type pump, especially machined with wide clearances between its moving parts, is adjusted to the desired speed to recirculate the viscous con- centrate through the preheater, heater, and pan. As concentrate is pumped up- ward in the preheater, vapor bubbles formed within the product speed upward and expand into the heater distributing the concentrate on both surfaces. Vapor formed from the concentrate flowing downward in the heater aids in propelling the mass evenly along the heating surfaces. Recirculation is continued until the desired degree of concentration is obtained. (C. D. Atkins.) High-density concentrates of 5- and 6-fold were prepared from Hamlin, Pineapple, and Valencia oranges to determine the effect of degree of concen- tration on their flavor stability during storage. Four-fold or 420 Brix con- centrates were also packed for comparison purposes. Results will not be available until examination of these products during storage for 1 year is completed. Preliminary studies were also made on the use of 2-, 3-, and 5-fold orange oils and also orange essence in orange concentrate to determine their effect on flavor and flavor stability during storage. (F. W. Wenzel, R. W. Olsen, and M. D. Maraulja.) Rapid Method for Predicting the Stability of Commercial Frozen Orange Concentrate. When gelation and clarification occur in frozen orange concentrate during distribution and storage, the quality of the product is lowered and it becomes less acceptable to consumers. Present tests to determine the stability of this product usually necessitate storage at 400F for 96 hours or longer after it is canned and frozen. The purpose of this investigation was to develop a rapid method for predicting the stability of frozen orange concentrate during continuous production in commercial plants and prior to the filling of the pro- duct into cans for freezing. The following rapid method was developed and applied to commercial samples of frozen orange concentrate collected during the 1958-59 citrus season. Frozen orange concentrate is thawed and 50 ml reconstituted with 3 volumes of deionized water. Then the pH of 150 ml of juice is adjusted as rapidly as possible to exactly 7.5 by adding 4N NaOH while the juice is rapidly stirred, the pH checked with a pH meter, and the temperature maintained at 800F + 10F. As soon as the pH reaches 7.5, a stopwatch is started and the mixture constantly stirred, but without further adjustment of pH. After exactly 10 minutes, 50 ml of the re- acted mixture is pipetted immediately into a beaker containing 2.7 ml of glacial acetic acid to stop the enzymic reaction. The mixture is centrifuged and the cloud or turbidity of the supernatant liquid determined by colorimetric measure- ment of light transmittance. Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 k 9/16/59 FWW -13- For comparison purposes, the stability of 197 commercial samples of frozen orange concentrate was determined by the rapid method and also after storage for 96 hours at 400F. The same degree of clarification was indicated by both pro- cedures in 87 per cent or 171 samples, but poor correlation was found for 26 or 13 per cent of the samples. However, some gelation occurred in 25 of these 26 samples, thus providing a reason why 100 per cent correlation was not obtained between the two methods. These data indicate that the possibilities are very good for the development of a rapid method for predicting the stability of fro- zen orange concentrate. (Kuang C. Li, George H. Ezell, and R. W. Olsen.) Citrus Vinegar. Excellent vinegars from orange, grapefruit, and tangerine juices were produced in a submerged fermentation type of equipment patterned after the latest commercial practice. Also, a vinegar with an entirely different aroma and flavor was made from press liquor from citrus feed mill operations. This is the material that ordinarily is made into citrus molasses. Special treatment to eliminate peel oil had to be given this raw material before it could be used. Over 100-gal. quantities of all 4 vinegars were produced so that ade- quate samples might be available to interested parties. In the operation of the submerged fermentation type of vinegar generator, close attention was paid to the feed rate, aeration rate, and temperature. Approximately 86OF was found to be the optimum temperature. Above this level the bacteria were very sensitive to the ethanol concentration, thus making the fermentation difficult to control. In addition, the aeration rate needed to be adjusted to the activity of the acetic acid bacteria. Excess aeration inhibited bacterial action and insufficient aeration deprived the bacteria of the necessary amount of oxygen. The rate of feeding was also adjusted to the activity of the bacteria. Insufficient feeding allowed the bacteria to oxidize some of the acetic acid already produced because of lack of adequate alcohol. Overfeeding caused accumulation of alcohol which eventually depressed the activity. It was frequently difficult to diagnose the actual condition of the fermentation and determine the change necessary to bring about optimum conditions because of the overlapping of these effects. (R. R. McNary and Marshall H. Dougherty.) Inositol in Citrus Fruits. The objective of this investigation has been the development of a satisfactory economical method for the extraction of myo- inositol from citrus peel, juices, and processing or by-product liquids. Among 12 general processes studied, chemical precipitation procedures have proven to be quite satisfactory for the isolation of inositol. However, calcu- lations based on laboratory experiments indicate the reagent costs to be con- siderably in excess of the maximum return expected on the product. A serious difficulty in the recovery of inositol from citrus liquors has been the large amounts of sugar present. This difficulty could be overcome by employing strong acid hydrolysis for the destruction of the sugars. However, this does not appear advisable considering the relatively small amount of inositol present as compared to the high concentration of sugars and their potential value. The use of waste liquors, such as citrus distillery slops, where the sugars have been utilized for producing alcohol would be quite logical. The application Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 1 9/16/59 FWW -14- of alcohol precipitation procedures for the isolation and recovery of inositol from distillery slops has shown some possibility and would probably be more economical. Another method employing citrus press liquor has, more recently, been concerned with the selective removal of sugars, polysaccharides, and other sugar-like substances from substrates used for inositol recovery. Fermentation by Bacillus macerans, Escherichia coli or robacter aerogenes, as a preliminary treatment, resulted in complete removal of the mono- and di-saccharides. (R. W. Wolford.) Production and Use of Activated Citrus Sludge. A study was initiated to identify the amino acids in the protein contained in activated citrus sludge. The amino acid analyses were made using paper chromatography. Results indicate that there are between 15 and 20 amino acids in activated citrus sludge and of these 8 have been definitely identified as aspartic acid, glutamic acid, serine, glycine, threonine, alanine, leucine, and isoleucine. (M. H. Dougherty.) Florida Citrus Experiment Station and Florida Citrus Commission, Lake Alfred, Florida. 930 m 9/16/59 FWW Season i~,eages of internal quality of Navel oranges from each grove, on 5 root- stocks, and 4 aisze during 3 years. F.C.C. 1956-57 Season Size 200 Size 150 Size 96 Size 70 Grove Brix Acid Ra uie Br id Rato Br, d Ratio Juice Brix Acid Ratio Juice Brix Acid Ratio Juice % % ml* % aml* X % l* Z m l* A37 A40 B33 C71 C72 C74 C77 C78 C79 C80 C82 C83 C85 C87 C89 C90 C91 D48 D51 D55 D58 D59 A41 A43 A45 A46 B30 C76 C84 9.64 11.04 10.37 11.70 9.98 11.46 10.86 10.77 10.74 11.89 10.95 9.53 10.87 12.56 10.19 10.62 12.80 9.90 9.45 8.00 9.80 9.30 11.21 9o21 9.01 10.56 9.87 12.35 .95 .89 .81 .80 .78 .85 088 1,06 .85 .95 .67 1.16 .88 .91 .79 .89 .79 1.12 1.25 1.00 1.07 .80 .80 .98 .90 1.25 .94 .83 10.5 12.8 13.6 15.8 13.3 14.0 12.8 10.6 13.2 14.0 17.6 8.3 12.6 14.3 13.4 13.1 16.8 8.8 7.7 8.3 9.4 11.8 14.9 9.7 10.3 .8.9 10.9 15.7 C88 11.46 .85 13.8 932 1105 1059 1029 1031 1117 1092 1171 1045 971 1251 1103 1138 1059 1091 1075 1054 984 1025 1092 1174 1137 1086 1139 1108 1087 1190- 1081 1023 9.63 11.45 10.45 11.61 10.13 11.82 10.93 10.75 10.84 11.77 10.86 9.50 11.96 12.35 9.84 10.93 12.91 10.10 9.52 9.14 9.50 10.16 10.60 10.91 9.33 9.87 10.03 11.07 12.52 .93 .86 .76 .77 .74 .78 .79 1.07 .84 .85 .63 1.06 .74 .88 .72 .79 .78 1.04 .97 .81 .94 .86 .68 .75 .89 ,71 1.18 .78 .74 10.7 13.8 14.3 16.1 14.2 15.6 14.7 10.5 13.4 14.8 18.0 9.2 17.1 15.0 14.1 14.8 17.6 10.0 10.3 11.7 11,5 12.4 16.1 15.2 10.9 14.9 8.9 14.7 17.9 Sour o0 1335 1500 1547 1378 1385 1365 1429 1506 1339 1371 1552 1550 1506 1 167 1405 1377 1436 1320 1459 1404 1495 1576 Rough 1535 1353 1546 1528 1441 1677 1403 range rootstock 9.26 10.92 10.05 11.31 9.65 11.26 10.78 10,33 10.43 11.56 10.34 9.37 11.63 11.79 9.66 10.26 12.61 10.16 9.50 8.91 10.06 10.86 .94 .81 .73 .71 .68 .77 .73 .97 .84 .84 .61 1.01 .73 .83 .70 .73 .81 .74 .86 .77 .68 .70 lemon rootstock 10.05 10.49 8.43 9.86 9.91 11.02 12.18 .65 .69 .91 .67 1.03 .71 .71 10.2 14.1 14.4 16.6 14.9 15.3 15.6 11.1 12.8 14.9 18.3 9.5 16.6 14.9 14.4 15.0 16.8 14.3 11.5 12.2 15.9 16.7 16.1 15.9 9.4 15.5 10.1 16.1 18.1 Rusk citrange rootstock 11.59 .75 16.0 1388 11.45 .74 16.4 2144 2264 2271 2072 2021 2183 1882 2177 2213 2017 2349 2243 2111 2182 2201 2043 1936 1946 2210 2118 2053 2122 2203 2007 2390 2163 2166 2047 2020 2272 9.94 10. 15 9.53 10.36 10.13 11.00 10-65 11.18 9.40 9.45 11.38 8.94 9.80 10.30 10.16 10.70 8020 10.03 10.45 10.47 .56 .74 .62 .78 .70 .58 .72 .70 .67 .92 .71 .61 .64 .60 .56 .56 .68 .62 .92 .74 18.3 13.7 15.8 14.0 15.1 19.0 14.8 16.6 14.0 10.4 16.7 15.5 16.4 17.2 18.7 19.6 12.0 16.4 11.4 14.2 2967 3120 3045 3580 3213 3340 3432 2929 3600 3280 3380 3097 3048 2830 2651 2635 3060 3004 2599 3289 12.35 .51 24.2 3080 Juice in ml per 12 fruit. I- II.----_LI __.__ II_ I--^ 1955-56 Season Size 200 Size 150 Size 96 Size 70 Grove Brix Acid Ratio Juice Brix Acid Ratio Juiee Brix Acid Ratio Juie- Brix Acid Ratio Juice X% ml* % % l* % mi* % ml* 10.08; .79 10.39 .67 9.30 .87 9.88 .83 10.79 .74 9.25 .75 10.04 .80 9.18 .63 10.05 .69 10.79 .69 10.08 .67 10.61 .88 9.13 .79 9.77 .66 10.68 1.05 Sour orange rootstock 13.3 1483 9.71 15.9 1443 10.37 11.2 1453 8.97 12.4 1561 10.57 15.1 1434 10.40 12.6 1590 10.46 12.9 1498 10.34 15.1 1638 8.98 15.1 1505 10.26 16.1 1599 10.46 Rough lewmn rootstock A37 A40 A42 A44 B33 D48 D51 D55 D58 D59 A41 A43 A45 A46 B30 9.86 10.53 9.35 9.39 10.78 9.00 9.45 9.10 9.95 8.10 10.79 9.54 9.46 11.11 .84 .72 .86 1.00 .71 .86 .65 .77 .52 .94 .93 .80 .77 1.09 B32 11.25 .74 15.7 984 Cleopatra too1tstock 11.16 .71 16.2 1424 10.72 .68 16.5 2071 10.75 .54 19.5 2931 1954"55 Season Sonr arn e otnatocknicrk Size 200 Brix.% Acid % Ratio Size 150 Brix % Acid % Ratio 10.08 .83 12.4 10.83 .79 13.9 11.10 .71 15.8 10.26 .69 15.3 10.74 .70 15.9 9.53 .67 14.6 Rough lemon rootstock 9.90 .57. 18.3 9.59 .96 10.1 Cleopatra rootstock 10.43 .77 13.7 * Inue In ml nor 12 flif- 12.4 15.2 11.0 9.4 18.5 10.5 14.6 12.2 19.1 8.8 1%.1 12.1 12.6 10.4 1096 1107 1098 1160 1104 1246 1210 1008 1257 1080 1195 1244 1152 1284 9.72 10.63 8,28 9o11 10.03 15.7 12.2 11.6 15.3 10.4 1557 1586 1627 1504 1697 13.2 15.6 12.6 16.0 15.9 18.8 14.2 15.8 17.6 16.6 16.4 13.4 13.7 16.7 11.3 9.55 10.39 9.93 9.64 9.93 9085 8.87 10.35 2243 2085 2164 2251 2198 2108 2222 2224 2173 2285 2227 2379 2378 2153 2329 ,65 0- 0 .56 .72 .59 .64 .57 .60 .76 t=>C 0 C 14.8 18.6 14.0 17.5 15.8 17.5 14.9 13.5 : C:,3 3195 3264 2477 3224 3091 3050 3410 3190 Grove A37 A40 C71 D48 D51 D55 10.18 10.05 11.40 9.26 10.50 9.76 10.12 9.92 10.69 A41 B30 12.0 11.7 15.5 10.9 13.9 12.6 17.7 10.3 14.3 Brix % 9.78 10.90 10.83 10.28 10.73 8.87 9.45 9.06 Size 96 Acid % .79 .70 .69 .63 .71 .61 .54 .89 .76 Ratio 12.7 16.0 16.0 17.0 15.7 14.8 18.1 10.3 13.3 9.83 - I- ~~-------- ---- ----- --- |