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-wool .*~ ..~ A4 L 0, mly. Mt COSTS OF PROCESSING, WAREHOUSING AND SELLING FLORIDA CITRUS PRODUCTS, 1966-67 SEASON by A. H. Spurlock CONTENTS Page Introduction ................................................... 1 Single-Strength Juice........................................... 3 Canned Sections and Chilled Citrus Products...................... 9 Frozen Orange Concentrate..........*...... ................*.. 14 Citrus By-Products.......................... ........ ....... 18 Introduction Fifteen citrus processing firms cooperated in the study for the 1966-67 season. These firms processed 21,797,000 cases of 24/2 equiva- lent canned single-strength juices, 2,853,000 cases of 24/2 equivalent canned sections, and 76,937,040 gallons of frozen orange concentrate. The firms in the sample produced about 61 percent of the Florida output of canned juices, 55 percent of the canned sections and 60 percent of the frozen orange concentrate.1 Data for single-strength juice were based on records of 10 firms; for canned sections on 8 firms; and for concentrates 13 firms. Only 6 of the 15 firms in the sample produced juices, sections and concen- trates. 1/ Calculated from data in the Statistical Summary, Season of 1966-67, Florida Canners Association. Winter Haven. Florida. 1 The summaries following contain only the costs for plant opera- tion, warehousing and selling the finished products. Fruit cost is not included. These data represent estimates of industry costs. Year-to-year changes in these estimates may result both from changes in plant operating conditions and changes in the sample. All of the costs shown in this summary are weighted averages. The cost for each firm for a given pack is weighted by the volume packed. This tends to place the average cost nearer the cost for the firms with the larger pack of that product than would occur if a simple average were used. This also explains some of the differences shown in cost of identical items for various products. For example, in Table 2 can costs for size 12/46 orange juice averaged $0.9591 per case, and for tangerine juice $0.9608; yet cans are identical for each pack. Such differences may be caused by a change in the number of firms averaged or in a shift in the volume weight of the firms included in each group. Detailed cost data were combined into several major cost cate- gories for each product and each can size to give a total cost, unsweetened. Sugar cost was then added, if the product is commonly sweetened, to give a total cost sweetened. The sugar cost shown is the average rate per case for those cases sweetened. Selling costs include brokerage as well as the firm's own sales department expense--sales salaries, telephone and telegraph, office expense, travel and advertising. The detailed tables show brokerage as a separate item, since it was not included prior to 1961-62. Discounts, allowances and brand royalties have been omitted. Costs of Processing Single-Strength Juices Average costs of processing, warehousing and selling single- strength juices in cases of 12/46 ounce cans, excluding the cost of sugar, are shown for the past 20 years in Table 1. The cost trend over this period has been definitely upward be declined slightly from the trend in several years of the period. Costs in 1962-63 and 1963-64 were affected by the reduced volume of citrus available for processing. The cost was lowered in 1964-65, with operations nearer normal, but was still higher than in any season before the 1962 freeze. Table l.--Average Cost of Processing, Warehousing and Selling Florida Citrus Juices, Excluding Sugar, in 12/46 Ounce Cases, 1947-48 Through 1966-67 Seasons Orange Juice $1.09 1.17 1.21 1.24 1.30 1.35 1.26 1.27 1.32 1.38 1.48 1.47 1.52 1.59 1.57 1.79 1.78 1.66 1.75 1.72 Costs include brokerage years. Grapefruit Blended T Juice Juice $1.09 $1.09 1.17 1.15 1.19 1.19 1.23 1.23 1.31 1.31 1.35 1.34 1.26 1.26 1.27 1.28 1.33 1.33 1.40 1.39 1.50 1.49 1.47 1.48 1.50 1.50 1.57 1.58 1.54 1.55 1.72 1.74 1.72 1.75 1.62 1.64 1.70 1.74 1.68 1.70 ge in selling expense, which was Season 1947-48 1948-49 1949-50 1950-51 1951-52 1952-53 1953-54 1954-55 1955-56 1956-57 1957-58 1958-59 1959-60 1960-61 1961-62a 1962-63a 1963-64a 1964-65a 1965-66a 1966-67a i/ in prior angerine Juice $--- 1.24 1.24 1.32 1.39 1.29 1.33 1.33 1.43 1.47 1.51 1.52 1.57 1.55 1.70 1.75 1.65 1.72 1.69 omitted I I, Total costs per case for unsweetened orange juice, 12/46 were 2.2 percent less than in 1965-66. Materials cost increased 0.5 percent and labor 8.5 percent, but most other groups were significantly lower. A comparison of the change among the principal cost categories for the past two seasons is as follows: Orange Juice, 12/46 (Excluding Sugar) Cost Per Case :Change in Cost :Percent Cost Group 1965-66 : 1966-67 : From 1965-66 :Change Materials $1.1174 $1.1226 $0.0052 0.5 Processing, labor, taxes,insurance .1182 .1283 .0101 8.5 Other manufacturing exp. .1526 .1283 -.0243 -15.9 Warehousing labor & exp. .0934 .0952 .0018 1.9 Administrative & selling .1510 .1203 -.0307 -20.3 Other costs .1221 .1213 -.0008 0.7 Total nonsweet $1.7547 $1.7160 -$0.0387 -2.2 The costs of processing and selling citrus juices unsweetened in 12/46 cases were about 6 or 8 cents per case higher than for 24/2 cases in 1966-67. However, for an equivalent volume of juice, the costs for 12/46 cases were 28 cents per case lower than for 24/2 cases. The comparative costs for packing an equivalent 24/2 quantity of juice in both can sizes for 1966-67 were as follows: Orange Grapefruit Blended Item Juice Juice Juice Cost per 24/2 case $1.6467 $1.6178 $1.6366 Cost per 24/2 equivalent in 12/46 case 1.3630 1.3321 1.3528 Difference $0.2837 $0.2857 $0.2838 Difference in 1965-66 $0.2589 $0.2620 $0.2570 Itemized costs of processing single-strength juices in the most popular can sizes for the 1966-67 season are shown in Table 2. Variations in Cost.-- Variations among plants in the total cost of processing, warehousing and selling single-strength unsweetened juices for 1966-67 are shown in Table 3. In Table 4 are shown the variations in cost among plants for processing and warehousing unsweetened citrus juices, exclusive of administrative, selling and other costs. These costs represent only the manufacturing and warehousing expenses--materials, labor and plant costs. Table 2. Cost Per Case by Container Size for Processing, Warehousing and Selling Florida Citrus Fruit Juices, 10 Plants, 1966-67 Season Product 'Orange Juice. Tangerine I _Juice Container Size 24/2 12/46 48/6 12/46 Number of Plants 10 10 9 6 Number of Cases Per Plant 103,738 525,040 145,226 17,723 Cost Per Case Materials: Cans Cartons Labels Total materials Manufacturing labor: Direct Indirect Payroll taxes and insurance Total manufacturing labor FS taxes. Other manufacturing: Power, lights, water Maintenance, bldgs. & equipme Depreciation Royalties Taxes, insurance, rent Miscellaneous expense Total other manufacturing Total manufacturing expense Warehouse expense: Warehouse & shipping labor & Other warehouse expense Total warehouse ex pnse Administrative expense a- Selling expense: Brokerage b Other selling expense - Total selling expense Other expense: Advertising taxes & inspection Other (int.,misc.deductions) Total other expense Total cost unsweetened Sugar $0.9924 .0883 -f92Q $0.9591 .0991 0-4fi4& $1.0892 .0645 f - $0.9608 .0979 .0671 $1.1499 $1.1226 $1.1537 $1.1258 $0.0742 $0.0827 $0.0518 $0.1064 .0275 .0323 .0156 .0263 .0116 .0133 .0073 .0145 0.1133 $6.1283 $o.0747 $0.1472 $0.0141 $0.0182 $0.0099 $0.0164 nt .0172 .0228 .0103 .0233 .0148 .0202 .0078 .0176 .0326 .0426 .0215 .0691 .0064 .0083 .0039 .0082 .0137 .0162 .0081 .0171 $0.0988 $0.1283 $0.0615 $0.1517 $1.3620 $1.3792 $1.2899 $1.4247 taxes$0.0507 $0.0568 $0.0372 $0.0500 .0357 .0384 .0281 .0333 $0.0864 $0.0952 $0.0653 $0.0833 $0.0325 $0.0401 $0.0250 $0.0393 $0.0480 $0.0544 $0.0309 $0.0412 .0205 .0258 .0125 .0148 $0.0685 $0.0802 $0.0434 $0.0560 n $0.0807 $0.1004 $0.0566 $0.0711 .0166 .0209 .0089 .0146 $0.0973 $0.1213 $0.0655 $0.0857 $1.6467 $1.17160 $1.4891 $1.6890 .0420 .0537 .0268 .1010 Total cost sweetened $.6887 1.7697 1.)159 1.I9U! a/ Includes management and office salaries, telephone, travel, office expense. h/ Includes sales salaries, telephone, advertising, travel, but excludes brand royalties, discounts, allowances. 0 Table 2 Cont. -- Cost Per Case by Container Size for Processing, Warehousing and Selling Florida Citrus Fruit Juices, 10. Plants, 1966-67 Season I i Product container Size 24/2 Grapefruit Juice 12/46 48/6 Blended Juice 12/i Number of Plants 9 9 8 9 Number of cases Per Plant 132,771 731,284 160,889 178, Cost Per Case Materials: Cans Cartons Labels Total materials 46 764 $0.9947 $0.9601 $1.0940 $0.9608 .0882 .0980 .0647 .0968 .0692 .0660 -- .0665 $1.1521 $1.1241 $1.1587 $1.1241 Manufacturing labor: $ Direct $0.0737 $0.0840 0.0452 $0.0876 Indirect .0268 .0330 .0131 .0326 Payroll taxes & insurance .0116 .0134 .0063 .0139 Total manufacturing labor & talxei .1 j2i .1304 $.646$....41- Other manufacturing: Power, lights, water Maintenance, bldgs. & equipment Depreciation Royalties Taxes, insurance, rent Miscellaneous expense Total other manufacturing Total manufacturing expense $0.0146 $0.0181 $0.0100 $0.0189 .0201 .0239 .0107 .0262 .0167 .0211 .0080 .0217 .0218 .0293 .0157 .0353 .0056 .0075 .0036 .0070 .0142 .0165 .0079 0173 $0.0930 40.1164 $0.0559 $6.1264 $1.3572 $1.3709 1.2792 $1.3846 Warehouse expense: $ 1 Warehouse & shipping labor & taxes$O.0488 $0.0544 $0.0379 $.0512 Other warehouse expense .0347 .0385 .0279 .0365 Total warehouse expense 0.0835 $0.0929 50.0658 0.0877 Administrative expense a O.0300 $0.0406 0.0251 $0.0380 Selling expense: Brokerage / Other selling - Total selling expense Other expense: Advertising taxes & inspection Other (int,misc. deductions) Total other expense Total cost unsweetened Sugar Total cost sweetened $0.0484 $0.0493 $0.0269 $0.0616 .0124 .0152 .0098 .0194 0.0608 40.0645 $0.0367 $0.0810-- $0.0706 $0.0877 $0.0456 $0.0937 .0157 .0205 .0087 .0182 0.0863 0.1082 $0.0543 $0.1119 $1.6178 i 0 a. $1.6771 1 7& $1.4611 0O660 $1.7032 .1035 *107 .0' 1~I QI '~ Includes management 4nd office salaries, telephone, travel, office expense. Includes sales salaries, telephone, advertising, travel, but excludes brand royalties, discounts, allowances# S1.5271/ h1 1i11 r SLOUVO 1_04n5 Table 3. -- Variations in Cost for Processing, Warehousing and Selling Florida Citrus Fruit Juices, Excluding Sugar, by Type of Product and Case Size 1.0 Firms, 1966-67 Season Grapefruit Blended Tangerine Cost Per Case Orange Juice Juice Juice Juice 24/2 12/46 48/6 24/2 12/46 12/46 12/46 Number of Firms $1.40 $1.44 0 0 1 0 0 0 0 1.45 1.49 0 0 1 0 0 0 0 1.50 1.54 1 0 4 2 0 0 0 1.55 1.59 2 0 2 1 1 1 1 1.60 1.64 2 2 1 3 1 1 0 1.65 1.69 3 2 0 3 3 1 2 1.70 1.74 2 2 0 0 2 4 2 1.75 1.79 0 2 0 0 2 1 1 1.80 1.84 0 2 0 0 0 1 0 Total number of firms 10 10 9 9 9 9 6 Table 4. -- Variations in Cost for Processing and Warehousing Florida Citrus Fruit Juices, Excluding Sugar, Administrative, Selling and Other Costs, by Type of Product and Case Size, 10 Firms, 1966-67 Season Grapefruit Blended Tangerine Cost Per Case Orange Juice Juice Juice Juice 24/2 12/46 48/6 24/2 12/46 12/46 12/46 $1.25 1.30 1.35 1.40 1.45 1.50 Number of Firms 1 0 2 2 5 4 $1.29 1.34 1.39 1.44 1.49 1.54 Total number of firms 9 9 9 9 6 10 10 Costs of Processing Canned Sections and Chilled Citrus Products The trend in the total cost of processing, warehousing and selling canned grapefruit sections and citrus salad for a number of years is shown in Table 5. The cost of pineapples and cherries, if used, is omitted from chilled grapefruit sections. Table 5. -- Average Cost of Processing, Warehousing and Selling Flvrida Grape- fruit and Salad Sections by Can Size, 1966-67 Season Canned Grapefruit Canned Citrus Chilled Grapefruit Season Sections Salad Sections 12/46 24/303 24/303 12/32 1951-52 $ -- $2.19 $2.48 $ -- 1952-53 -- 2.23 2.49 1953-54 -- 2.33 2.60 -- 1954-55 3.03 2.23 2.50 -- 1955-56 3.07 2.34 2.72 -- 1956-57 3.23 2.48 2.90 -- 1957-58 3.41 2.60 3.09 -- 1958-59 3.39 2.56 2.96 -- 1959-60 3.53 2.54 2.99 -- 1960-61 3.79 2.64 3.03 -- 1961-62-/' 3.86 2,67 3.22 -- 1962-63.9/ 4.27 3.04 3.58 -- 1963-64. 4.29 3.01 3.44 3.30 1964-65 a/ 3.98 2.94 3.39 3.09 1265-66 4.01 2.94 3.40 3.17 1966-67 4.02 3.00 3.36 3.00 a/ Costs include brokerage years. Brokerage for 1966-67 is in selling expense which was omitted shown separately in Tables 6 and 8. In Table 6 a summary of costs is shown for several can sizes of processed sections. Cost summaries have also been prepared for several packs of chilled sections and salad in Tables 7 and 8, and for chilled orange juice and grapefruit juice in glass (Table 9). These summaries are based on a smaller number of firms than for most products shown and, therefore, have the weaknesses inherent in averaging a small group. in prior Table 6.--Costs of Processing, Warehousing and Selling Florida Canned Citrus Sections, 1966-67 Season Canned Grapefruit Canned Citrus Product Sections Salad Container Sie 24/303 12/46 24/303 12/46 Number of Plants 8 6 7 5 Number of Cases Per Plant 272,624 83,038 23,019 8 815 Cost Per Case Materials: Cans Cartons Labels Total materials Labor: Direct--peeling sectionizing other direct Total direct labor Indirect labor Payroll taxes and insurance Total manufacturing labor & taxes Other manufacturing: Power, lights, water Maintenance, bldgs. & equipment Depreciation Royalties Taxes, insurance, rent Miscellaneous expense Total other manufacturing Total manufacturing expense Warehouse expense: Warehouse & shipping labor & taxes Other warehouse expense Total warehouse expense a/ Administrative expense - Selling expense: Brokerage b/ Other selling expense - Total selling expense Other expense: Advertising taxes & inspection Other (interest,misc.,deductions) Total other expense Total cost unsweetened Sugar Total cost sweetened $0.8479 .0792 .0647 $0.9918 $0.2593 .5961 .2517 $1.1071 .0464 .1498 $1.3033 $0.0488 .0480 .0355 .0665 .0153 .0288 $0.2429 $2.5380 $0.0504 .0412 $0.0916 $0.9546 .1026 .0558 $1.1130 $0.2418 .9513 .3490 $1.5421 .0576 .2198 $1.8195 $0.0749 .0785 .0465 .1346 .0302 .0482 $0.4129 $3.3454 $0.0607 .0410 $0.1017 $0.8448 $0.9576 .0794 .1043 .0622 .0589 $0.9864 $1.1208 $0.4032 .7036 .2825 $1.3893 .0466 .1810 $1.6169 $0.0476 .0502 .0430 .0839 .0149 .0235 $0.2631 S2.8664 $0.0569 .0401 $0.0970 $0.0346 $0.0651 $0.0384 $0.3735 1.2365 .4351 $2.0451 .0544 .2714 $2.3709 $0.0680 .0692 .0527 .1709 .0297 .0513 $0.4418 $3.9335 $0.0553 .0398 $0.0951 $0.0763 $0.0573 $0.0738 $0.0637 $0.0741 .0180 .0277 .0219 .0301 $0.0753 $0.1015 $0.0856 $0.1042 $0.0535 A)Ain. $0.0866 n'24A $0.0648 Al < $0.0997 .0174 .V1t . l, .073IJ97 $.yv -- $2.8134 .1894 $3.0028 $3.7237 .2968 $4.0205 $3.1680 .1937 $3.3617 $4.3262 .3057 $4.6319 a/ Includes management and office salaries, office expense, telephone, and travel. b/ Includes sales. salaries, telephone, advertising, travel, but excludes brand royalties, discounts, allowances. U. 1L I.L n 11 n fl 0IXl th n f "n I L I -- -- fi I II I II IL II-- n ii L J I --- --- ----- ---- ~ Table 7.-- Costs of Processing, Warehousing and Selling Florida Chilled Salad, 1966-67 Season Product Chilled Salad- Container Size 4/1 gal. 12/32 oz. 12/16 oz. Number oz Plants P- l nt 174.097 44,133 Materials--containers Labor: Direct--peeling sectionizing other direct Total direct labor Indirect labor Payroll taxes & insurance Total manufacturing labor & Other manufacturing: Power, lights, water Maintenance,bldgs.,& equipment Depreciation Royalties Taxes, insurance, rent MioaloanfeoUs expense Total other manufacturing taxes Total manufacturing expense Warehouse expense: Warehouse & shipping labor & taxes Other warehouse expense Total warehouse expense Administrativea Selling expense: Brokerage Other selling expenseb Total selling expense Other expense: Advertising taxes and inspection Other (interest, misc.,deductions) Total other expense Total cost unsweetened Sugar .0895 .0891 .0436 Pineapple, cherries .7169 .1727 .0856 Total cost sweetened .....-_ $5.0464 3.6284 $2.0952. a/ Includes management and office salaries, office expense, telephone and travel. b/ Includes sales salaries, telephone, advertising, travel, but excludes brand royalties, discounts, allowances. Number Io. cas e-L rm"- -a - Cost per Case J0.8971 $0.8855 $0.6798 $0.3158 $0.2937 $0.1572 1.3465 .9106 .4532 .4021 .3100 .1572 $2.0644 $1.5143 $0.7676 .0817 .0650 .0330 .2766 .2148 .1082 $2.4227 $1.7941 $0.9088 $0.1051 $0.0655 $0.0329 .0572 .0491 .0240 .0604 .0497 .0249 .1323 .1075 .0527 .0274 .0181 .0090 .0310 .0365 .0177 $0.4134 $0.3264 $0.1612 $3.7332 $3.0060 $1.7498 $0.0561 $0.0459 $0.0385 .0567 .0446 .0381 $0.1128 $0.0905 $0.0766 $0.0565 $0.0383 $0.0205 $0.1181 $0.0780 $0.0420 .0537 .0426 .0218 $0.1718 $0.1206 $0.0638 $0.1060 $0.0722 $0.0362 .0597 .0390 .0191 $0.1657 $0.1112 $0.0553 $4.2400 $3.3666 $1.9660 51-748 Table 8.--Costs of Processing, Warehousing and Selling Florida Chilled Citrus Sections, 1966-67 Season Chilled Chilled Product Grapefruit Sections Orange Sections Container Size 4/1 gal. 12/32 oz 4/1 gal. Number of Plants 3 3 3 Number of Cases Per Plant 18,611 24,636 20,893 Materials-- Containers Labor: Direct-peeling sectionizing other direct Total direct labor Indirect labor Payroll taxes and insurance Total manufacturing labor and taxes Other manufacturing: Power, lights, water Maintenance, bldgs. and equipment Depreciation Royalties Taxes, insurance, rent Miscellaneous expense Total other manufacturing Total manufacturing expense Warehouse expense: Warehouse & shipping labor and taxes Other warehouse expense Total warehouse expense Administrative expense -- Selling expense: Brokerage b/ Other selling expense - Total selling expense Other expense: Advertising taxes and inspection Other (interest,misc. deductions) Total other expense Cost Per ase $0.8960 $0.8862 $0.8960 $0.2984 $0.2466 $0.4435 .9822 .6463 1.3687 .3685 .2576 .4254 $1.6491 $1.1505 $2.2376 .0675 .0501 .0883 .2195 .1597 .2972 $1.9361 $1.3603 $2.6231 $0.1003 .0594 .0620 .1340 .0266 .0358 $0.4181 $0.0642 .0498 .0501 .0900 .0179 .0379 S0.3099 $0.1075 .0539 .0604 .1571 .0278 .0267 $0.4334 $3.2502 $2.5564 $3.9525 $0.0622 $0.0463 $0.0523 .0613 .0448 .0556 135 $0.0911 $0.1079 $0.0534 $0.0375 $0.0612 $0.1123 $0.0757 $0.1355 .0539 .0424 .0577 $0.1662 $0.1181 $0.1932 $0.0977 $0.0649 $0.1176 .0570 .0383 .0633 $0.1547 $0.1032 $0.1809 $2 &9063 4 49>f-Q57 Total cost unsweetened 3.*8 .. Sugar .0998 .0962 .0781 Pineapples, cherries .0294 .1540 .0598 Total cost sweetened $3.8772 $3.1565 $4.6336 a/ Includes management and office salaries, office expense, telephone and travel. b/ Includes sales salaries, telephone, advertising, travel, but excludes brand royalties, discounts, allowances. -I IIIII Table 9.--Costs of Processing, Warehousing and Selling Florida Chilled Citrus Juices, 1966-67 Season Chilled Chilled Product , Orange Juice Grapefruit Juice Container 12/32 6164 12/32 Number of Plants 6 4 5 Number of Cases Per Plant 489,977 596,234 77,910 Cost Per Case Materials--containers (glass) Manufacturing labor: Direct Indirect Payroll taxes and insurance Total manufacturing labor and taxes Other manufacturing: Power, lights, water Maintenance, bldgs. & equipment Depreciation Royalties Taxes, insurance, rent Miscellaneous expense Total other manufacturing Total manufacturing expense Warehouse expense: Warehouse and shipping labor & taxes Other warehouse expense Total warehouse expense Administrative expense -1 Selling expense: Brokerage / Other selling expense - Total selling expense Other expense: Advertising taxes and inspection Other (interest, misc. deductions) Total other expense Total cost unsweetened Sugar Total cost sweetened $0.8330 $0.7296 $0.8216 $0.0721 $0.0835 $0.0862 .0262 .0204 ,0238 .0114 0.121 .0130 $0.1097 $0.1160 $0.1230 $0.0216 .0240 .0329 .0277 .0100 .0170 $0.1332 $1.0759 $0.0379 .0410 SO. 0789 $0.0138 .0180 .0285 .0239 .0082 .0134 $0.1058 $0.9514 $0.0355 .0388 $0.0743 $0.0126 .0167 .0281 .0235 .0068 .0167 $0.1044 $1.0490 $0.0418 .0418 $0.0836 $0.0285 $0.0212 $0.0238 $0.0325 $0.0500 $0.0425 .0275 .0181 .0171 $0.0600 $0,0681 $0.0596 $0.0515 $0.0812 $0.0695 .0156 .0164 .0214 $0.0671 $0.0976 $0.0909 $1.3104 $1.2126 $1.3069 0 0 .0507 $1.3104 $1.2126 $1.3576 a/ Includes management and office salaries, telephone, travel, office expense. ]/ Includes sales salaries, telephone, advertising, travel, but excludes brand royalties, discounts, allowances. .... . Costs of Processing Frozen Orange Concentrate Costs for processing, warehousing and selling frozen orange concen- trate for 1966-67 are shown for the three most common can sizes in Table 10. These three sizes accounted for 91 percent of the concentrate packed in cases. "Multipak" cartons were used for less than two percent additional in these sizes. "Multipak" costs differed from regular case packs principally in the added carton costs, which were about $0.10 per case more for the 48/6 size. Labor costs also were increased by two or three cents per case. The last column in TablelO showing costs per gallon of frozen orange concentrate represents a conversion of all cases and bulk containers to equivalent gallons of 45o Brix, excluding the cost of cans,cartons and drums. While this cost includes packaging costs and some other items which may be higher per gallon for cases than for drums or bulk containers, it is not far different from the cost obtained by averaging the drum- packed product. Many items of costs, excluding packaging materials are allocated on a gallon basis. The labor cost per gallon averaged 2.2 cents lower for bulk containers than for all containers including cases. Table IQ--Costs of Processing, Warehousing and Selling Florida Frozen Orange Concentrate, 450, 13 Firms, 1966-67 Season 48/6 Conta ner 48/6 IkUllLa.tLU*4 UCL- . ^ -nj -ii r i- *i -- ..- .....in.. .. i |- ^ iiiiin ~ m .iin i i 1 *iin im '' 3 24/12 Gallon Number of r mU ... -- .. --....-- 1 111 1 ... ,n- I Pmrodurd Per Firm 954,675 622,807 S- 1 _- Materials: Cans (lithographed) Cartons Total materials Manufacturing Labor: Direct Indirect Payroll taxes & insurance Total labor Other Manufacturing: Power, lights, water Maintenance, bldgs.,& equipment Depreciation Royalties Taxes, insurance, rent Miscellaneous expense Total other manufacturing Total Manufacturing Expense Warehouse Expense: Warehouse labor, payroll tax,ins Other warehouse expense Total warehouse expense Administrative Expensea Selling Expense: Brokerage Other selling expense Total selling dxpenseb Cost Per Case $0.9552 $0.6738 $0.5491 .0656 .0642 .0754 4 $1.0208 $0.7380 $0.6245 $0.1385 $0.1397 $0.1901 .0523 .0522 .0652 .0209 .0210 .0284 $0.2117 $0.2129 $0-2837 $0.0468 $0.0474 $0.0637 .0338 ,0341 .0474 .0539 .0541 .0639 .0749 .0751 .0982 .0193 .0187 .0205 .0472 .0455 .0513 90.2759 $0.2749 $0.3450 $1.5084 $1.2258 $1.2532 . $0.0369 $0.0397 $0.0506 .0664 .0681 .0886 $0.1053 $0.1078 $0.1392 $0.0766 $0.0399 .0536 An ninks $0.0753 $0.0921 $0.0389 $0.0572 .0541 .0773 AO.0930 $0.1345 Other Expense: $.1082 Advertising tax & inspection $0.2499 $0.2486 $0.3204 $0.082 Other (int.,misc. deductions) .0326 .0356 .0273 .0133 Total other expense $0.2825 $0.2842 $0.3477 $0.1215 Total Costs $2.0663 $1.7861 $1.9667 $0.4557 a/ Includes management and office salaries, office expense, telephone and travel. b/ Excludes allowances, discounts, brand royalties. c/ All packs converted to equivalent gallons, 450 Brix. 284,0U4 8,233 8,233 - $0.0605 .0220 .0090 $ .0915 $0.0207 .0149 .0224 .0331 .0083 .0204 $0.1198- $0.2113 $0.0173 .028/4 $0.0457 $0.0348 $0.0174 $0.0424 T------ 1 yvvrr -r-~------ --- --1 I 12/3z i C4 S I 5'?9 The average cost per gallon for processing, warehousing and selling frozen orange concentrate for the 1966-67 season was approximately 46 cents per gallon, 45 equivalent. The record for the past 19 years is as follows: Cost Per 420 Equivalent Number of Plants Season Gallon (Excluding b in Sample Packaging Materials) 1948-49 $0.465 5 1949-50 .451 8 1950-51 .346 9 1951-52 ( .326 7 1952-53 .372 9 1953-54 .340 10 1954-55 .328 10 1955-56 .341 9 1956-57 .371 13 1957-58 .461 15 1958-59 .407 16 1959-60 .428 14 1960-61 .433 18 1961-62 .407a 14 1962-63 .710a 18 1963-64 .684a 15 1964-65b .486a b 15 1965-66 .589a, 17 1966-67 .456a,b 13 a/ Includes selling; prior years do not. b/ Costs 1965-66 and 1966-67 are for 450 concentrate. 17 Citrus By-Products The 12 plants from which citrus by-product costs were obtained for 1966-67 manufactured 296,327 tons of citrus pulp and meal, 57,471 tons of molasses and 2,838,209 pounds of cold pressed peel oil. The itemized costs of producing pulp and meal, molasses and oil are shown in Table 11. These are weighted average costs. Ina 11 the by-products the direct costs of production represent a large proportion of the total cost. Materials, labor and other manufacturing expenses were about 78 percent of the total cost for feed; 90 percent for molasses and 87 percent for peel oil. Warehouse expense was negligible for molasses and oil. Bags, labor, fuel and power were the largest items of cost in feed production. Citrus feed averaged $21.63 per ton for all costs of manufacturing and selling; molasses $12.00 per ton; and peel oil $0.1343 per pound (Table 11). Variation in the total costs by firms for pulp and meal and for molasses are shown in Table 12. Some of these variations are probably due to different methods of allocating costs among the various by-products since the firms do not have the same position or rank in the production of pulp and of molasses. Some of the variations are due also to individual items in the make-up of total cost. In the production of pulp and meal, materials including bags and twine varied from $4.02 per ton to $6.57 depending partly on whether paper or burlap bags were used. Manufacturing labor, including payroll taxes and workmen's compensation insurance, ranged from $2.70 to $6.85 per ton; power, water, steam and fuel cost from $3.89 to $7.01 per ton; main- tenance and repairs varied from $0.48 to $5.77 per ton; and depreciation on buildings and equipment from $0.25 to $3.34. Table 11.--Average Costs of Processing, Warehousing and Selling Florida Citrus By-Products, 12 Plants, 1966-67 Season Product Pulp and Meal Molasses Peel Oil Number of Plants 12 5 5 Production Per Plant 24,694 tons 11,494 tons 567,642 lbs. Cost Per Unit Materials: Drums Bags and twine Lime and other Total materials Manufacturing labor: Direct Indirect Payroll taxes and insurance Total manufacturing labor Other manufacturing expense: Power,steam, fuel Maintenance and repairs Depreciation Taxes, insurance, rent Misc. supplies and expense Total other manufacturing Total manufacturing expense Warehouse expense: Warehouse, labor, taxes, ins. Other warehouse expense Total warehouse expense Administrative: Salaries, incl. payroll tax & ins. Other administrative Total administrative expense Selling expense: Salaries, incl. payroll tax & ins. Brokerage Other selling expense Total selling expense a/ Other expense -a Total cost per unit $0.0151 "" $4.17 .54 $4.71 $0.0151 $2.22 $1.04 $0.0250 1.20 .61 .0146 .41 .17 .0039 $3.83 $1.82 $0.0435 $5.32 $6.10 $0.0158 1.40 1.15 .0141 .78 .87 .0141 .25 .17 .0040 .53 .67 .0098 $8.28 $8.96 $0.0578 $16.82 $10.78 $0.1164 $1.85 $0.04 $0.0004 .99 .02 .0002 $2.84 $0.06 $0.0006 $0.28 $0.27 $0.0008 .18 .17 .0005 $0.46 $0.44 $0.0013 $0.26 $0.14 $0.0047 .50 .38 .0079 .15 .08 .0026 $0.91 $0.60 $0.0152 $0.60 $0.12 $0.0008 $21.63 $12.00 $0.1343 _q Inspection taxes and miscellaneous other deductions. I [ l j I i i I [ Table 12 .--Variation in Cost of Processing, Warehousing and Selling Citrus Feed 12 Plants, 1966-67 Season Cost Per Ton Number of Plants $18.00 $18,99 1 19.00 20.99 3 21.00 22.99 4 23.00 24,99 2 25.00 26,99 1 27.00 and over I Total number of Plants 12 Range in cost per ton $18.78 $33.43 Other Mimeographed Publications Available on Citrus Costs Department of Agricultural Economics Florida Agricultural Experiment Stations Institute of Food and Agricultural Sciences Gainesville, Florida 32601 1. Costs of Packing and Selling Florida Fresh Citrus Fruits, 1966-67 Season. Agricultural Economics Mimeo Report EC 68-6. March 1968. 2. Costs of Picking and Hauling Florida Citrus Fruits. 1966-67 Season. Agricultural Economics Mimeo Report EC 68-5. March 1968. 3. Thirty-Four Years of Citrus Production Costs and Returns in Florida, 1931-1965. Agricultural Extension Service Economic Series 67-1. Jan. 1967. 4. Thirty-Five Years of Orange Production Costs and Returns in Florida, 1931-1966. Agricultural Extension Service Economic Series 67-3. November 1967. 5. Cost of Planting and Developing Florida Citrus Groves Through 10 Years of Age. Agricultural Extension Service Economic Series 65-1. February 1965. AHS: cl/emh March 1968 Exp. Sta. Agr. Econ. 1000 |