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Page i Table of Contents Page ii Cost of processing single strength juices Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Cost of processing citrus sections Page 8 Cost of processing forzen orange concentrate Page 9 Page 10 Page 11 |
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Agricultural Economics Mimeo Report No. 55-10 THE COST OF PROCESSING. WAREHOUSING. AND SELLING FLORIDA CITRUS PRODUCTS, 1953-54 SEASON , A Study Conducted With Funds Provided by the Research and Marketing Act Department of Agricultural Economics Florida Agricultural Experiment Station Gainesvitle, Florida In Cooperation With Farmer Cooperative Service U. S. Department of Agriculture Washington, D. C. June 1955 TABLE OF CONTENTS Page Cost of processing single strength juices *......... .*. 1 Variations in cost ........ .................. 4 Volume and cost...........*......... *.......... 4 Cost of processing citrus sections ..... ....************ 8 Cost of processing frozen orange concentrate .....6...... 9 The Cost of Processing, Warehousing, and Selling Florida Citrus Products, 1953-54 Season The sample of 16 processing firms processed 32 million 24/2 case-equivalents or 75 percent of the single strength juice and sections, and 32 million gallonsor49 percent of the frozen orange concentrate produced in Florida during the 1953-54 season. Detailed cost data were assembled from each of the 16 processing firms and were combined into the major cost categories shown below for single strength juice and sections: Materials cans, cartons, labels and adhesive. Direct labor Indirect labor Warehousing and shipping labor Other manufacturing costs depreciation, repairs, power, lights, water, fuel, royalties, insurance, taxes, supplies. Administrative and selling excluding brokerage and discounts. Other costs fruit assessments. Cost of! processing single strength juices The average cost of processing single strength citrus juices declined during the 1953-54 season from the average of the previous season for the first time in eight years (Table 1). Decreases for juices in 12/404 cases were nine cents each for orange and grapefruit and eight cents for blended juice. -2- Table 1. Average Cost of Processing, Warehousing, and Selling Florida Citrus Fruit Juices, EcilddingSugarCosti in 12/404Cases,. 1946-47 Through 1953-54 Seasons. Season 1953-54 1952-53 1951-52 1950-51 1949-50 1948-49 1947-48 1946-47 Orange $1.26 $1.35 $1.30 $1.24 $1.21 $1.17 $1.09 $1.06 Juice Grapefruit 1.26 1.35 1.31 1.23 1.19 1.17 1.09 1.06 Juice Blended 1.26 1.34 1.31 1.23 1.19 1.15 1.09 1.05 Juice The following comparison of 1952-53 and 1953-54 averages shows that for single strength orange juice in 12/404 cases the decrease in cost of processing was divided among the principal cost categories being largest in labor, administrative and other manufacturing: Change in Cost 1952-53 1953-54 from 1952-53 Percent Materials $0.8796 $0.8578 -$0.0218 2 Labor .1397 .1136 .0261 -19 Other Manufacturing .1875 .1660 .0215 -11 Administrative selling .1044 .0868 .0176 -17 Other costs .0363 .0372 + .0009 + 2 Total Non-sweet $1.3475 $1.2614 -$0.0861 6 The itemized costs of processing single strength juices in the principal containers (24/2 and 12/404 cases) for the 1953-54 season are shown in Table 2. The average total cost for processing orange, grapefruit and blended juices (excluding sugar cost) was $1.26 per 12/404 case while tangerine juice was $1.29. The costs of processing and selling citrus juices in 12/404 cases were about three cents higher than for 24/2 cases. However, for an equivalent volume of juice (basis 24/2 case) the costs for 12/404 cases were 24 to 26 cents lower than for 24/2 cases as shown by the following figures. -3- Table 2. Cost per Case by Type of Container of Processing, Warehousing, and Selling Florida Citrus Fruit Juices, 15 Canneries, 1953-54 Season. Orange Juice Grapefruit Juice Type of container 24/2 12/404 24/2 12/404 Number of firms 15 15 15 15 Cases per firm 17,437 468,962 161,478 449, 249 Cost per case: Material $0.8847 $0.8578 $0.8837 $0.8578 Labors Direct .0675 .0697 .0701 .0730 Indirect .0095 .0120 .0104 .0137 Warehousing and shipping .0294 .0319 .0304 .0337 Total labor .1064 .1136 .1109 .1204 Other manufacturing .1340 .1660 .1150 .1406 Total processing and warehousing 1.1251 1.1374 1.1096 1.1188 Administrative and selling .0749 .0868 .0651 .0776 Other cost .0293 .0372 .0542 .0676 Cost unsweetened 1.2293 1.2614 1.2289 1.2640 Sugar .0389 .0461 .0628 .0811 Total cost $1.2682 $1.3075 $1.2917 11.3451 Blended Juice Tangerine Juice Type of container 24/2 12/404 24/2 12/404 Number of firms 15 15 9 11 Cases per firm 9 02;761 195.251 21.064 42.758 Cost per case: Material $0.8766 10.8518 $0.8873 $0.8635 Labor: Direct .0638 .0664 .0913 .0822 Indirect .0098 .0120 .0100 .0129 Warehousing and shipping .0300 .0330 .0314 .0344 Total labor .1036 .1114 .1327 .1295 Other manufacturing .1288 .1535 .1266 .1512 Total processing and warehousing 1.1090 1.1167 1.1466 1.1442 Administrative and selling .0740 .0848 .0712 .0811 Other cost .0435 .0555 .0478 .0618 Cost unsweetened 1.2265 1.2570 1.2656 1.2871 Sugar .0478 .0602 .0442 .0573 Total cost $1.2743 $1.3172 $1.3098 $1.3444 -4- Orange Grapefruit Blended Tangerine Juice Juice Juice Juice 24/2 cases $1.2293 $1.2289 $1.2265 $1.2656 12/404 cases (24/2 basic) .9872 .9893 .9838 1.0074 Difference $0.2421 $0.2396 $0.2427 $0.2582 Variations in cost The average total cost of processing, warehousing, and selling single strength citrus juices for the 1953-54 season showed less variation among firms than for previous seasons. These variations are presented in Table 3. For the 12/404 cases, nine of the 15 firms processing orange and grapefruit juice, 10 of the 15 processing blended juice, and 9 of 11 processing tangerine juice had average costs from $1.20 to $1.35 per case. In Table 4 are shown the variations in cost among firms for processing and warehousing citrus juices, excluding administrative, selling, sugar and "other costs". Volume and cost The fifteen firms in the sample were divided into three groups on the basis of total volume of fruit processed. Four firms were in a group processing under 750,000 cases, 5 processed between 750,000 and 1,500,000 cases and 6 firms processed over 1,500,000 cases. The average volumes for these groups were 476,000 cases, 923,000 cases and 3,712,000 cases.( see Table 5). A comparison of average costs of processing unsweetened orange juice in 12/404 cases by firms in each volume group is as follows: Under 750,000 $1.26 750,000 to 1,500,000 1.30 Over 1,500,000 1.25 Table 3. Variations in Cost per Case of Processing, Warehousing and Selling Florida Citrus Fruit Juices, excluding Sugar, 15 Canneries, 1953-54 Season. Type of container 2472 12/404 2472 12/404 Orange Juice Grapefruit Juice Number of firms Cost per case Under $1.2000 2 2 4 3 $1.20 1.2499 7 2 5 2 1.25-1.2999 5 5 5 4 1.30 1.3499 0 2 1 3 1.35 and over 1 4 0 3 Total number of firms 15 15 15 15 Blended Juice Tangerine Juice Number of firms Cost per case Under $1.2000 4 2 1 0 $1.20 1.2499 5 2 3 2 1.25-1.2999 5 5 4 1 1.30 1.3499 0 3 1 6 1.35 and over 1 3 0 2 Total number of firms 15 15 9 11 Table 4. Variations in Cost per Case of Processing and Warehousing Florida Citrus Fruit Juices, 15 Canneries, 1953-54 Season. (Excludes Administrative, Selling, Sugar and 'Other cost) Type of container 24/2 2/404 24/2 12404 Orange Juice Grapefruit Juice Number of firms Cost per case Under $1.1000 3 3 5 4 $1.10-1.1499 3 2 6 4 1.15 1.1999 7 4 3 5 1.20-1.2499 1 4 1 2 1.25 and over 1 2 0 0 Total number of firms 15 15 15 15 Blended Juice Tangerine Juice Number of firms Cost per case Under $1.1000 5 4 2 2 $1.10- 1.1499 4 1 1 0 1.15 1.1999 5 6 6 6 1.20 -1.2499 0 3 0 2 1.25 and over 1 1 0 1 Total number of firms 15 15 9 11 4o* Table 5. Volume and Cost of Processing, Warehousing and Selling Florida Citrus Juices in 12/404 Cases, 1953-54 Season. Volume, cases Under 5IIT UW- Over .. 750.000 15 00, 000 1o 500. 000 Orange Juice Number of firms 4 5 6 Cases per firm 110, 700 221, 222 914, 253 Cost per case: Material $0.7964_ $0.8627 $0.8618 Labor: Direct .0589 .0774 .0690 Indirect .0169 .0190 .0101 Warehousing and shipping .0503 .0360 .0296 Total labor .1261 .1324 .1087 Other manufacturing .2112 .1901 .1575 Total processing and warehousing 1.1337 1.1852 1,1280 Administrative and selling .0879 .0758 .0889 Other cost .0346 .0420 .0365 Cost unsweetened 1.2562 1.3030 1.2534 Sugar .0494 .0366 .0482 Totol cost $1.3056 $1.3396 $1.3016 Grapefruit Juice Number of firms 4 5 6 Cases per firm 166, 176 263.288 792.932 Cost per case: Material $0.8314 $0.8569 $0.8619 Labor: Direct .0631 .0773 .0731 Indirect .0205 .0206 .0109 Warehousing and shipping .0461 .0399 .0302 Total labor .1297 .1378 .1142 Other manufacturing .1587 .1505 .1352 Total processing and warehousing 1.1198 1.1452 1:1113 Administrative and selling .0687 .0718 .0805 Other cost .0691 .0744 .0655 Cost unsweetened 1.2576 1.2914 1.2573 Sugar .0769 .0752 .0840 Total cost $1.3345 $1.3666 $1.3413 3- -11 1 Z m II I I L I I I Ii I i i iiiiI- IL i ll, .. L , .?4- Table 5. Volume and Cost of Processing, Warehousing and Selling Floridd Citrus Fruit Juices in 12/404 Cases, 1953-54 Season (Continued). Volume, cases Under 750, 000- Over 750,000 1,500, 000 1,500,000 Blended Juike Number of firms 4 $5 .. 6 Cases per firm 90,230 95, 566 348,336 Cost per case: Material $0.7784 $0.8601 $0.8626 Labor: Direct .0589 .0680 .0673 Indirect .0151 .0182 .0101 Warehousing and shipping .0429 .0421 .0292 Total labor .116Y 23 IU-6 Other manufacturing .1824 .1552 .1481 Total processing and warehousing 1.0777 1.1436 1.1173 Administrative and selling .1023 .0677 .0857 Other cost .0529 .0610 .0546 Cost unsweetened 1.2329 1.2723 1.2576 Sugar .0602 .0526 .0623 Total cost 1.2931 $1.3249 $1.3199 Tangerine Juice Number offirms 2 4 5 Cases per firm 29,443 7,984 75,902 Cost per case: Material $0.8731 $0.8497 $0.8631 Labor: Direct .1175 .0923 .0760 Indirect .0257 .0271 .0097 Warehousing and shipping .0518 .0395 .0312 Total labor .1950 .1589 .1169 Other manufacturing .1572 .1883 .1471 Total processing and warehousing 1.2253 1.1969 1.1271 Administrative and selling .0418 .0909 .0864 Other cost .0647 .0627 .0613 Cost unsweetened 1.3318 1.3505 1.2748 Sugar .0617 .0446 .0579 Total cost $1.3935 $1.3951 $1.3327 Toa cost-- ..... Total cost of the smallest volume group was low in relation to the middle group because one processor in the smaller group had material costs of 72 cents per case of 12/404 in comparison with average container cost of approximately 86 cents for other firms. Other container costs were comparably lower. This was probably caused by inventory adjustment. Costs for the three groups, except container costs for unsweetened orange juice in 12/404 cases, are as follows: Under 750, 000 $0.46 750,000 to 1,500,000 .44 Over 1,500,000 .39 The variation within groups shown in the following table for single strength orange juice in 12/404 cases also supports the fact that large-volume processors generally have lower costs than do low-volume processors. Under 750,000 to Over Cost 750000 1,500,000 1,500,000 Under$1.25 1 1 2 $1.25 to $1.35 1 2 4 Over $1.35 2 2 0 Cost of processing.citrus sections The average costs of processing, warehousing, and selling citrus sections increased again for the 1953-54 season as they had for each of the previous five seasons. The increase over the 1952-53 season was five cents for 24/2 cases and ten cents for 24/303 cases. The following comparison for grapefruit sections for eight seasons shows the cost for 24/2 cases has increased 54 cents or 25 percent since the 1946-47 season: -9- 1953-54 1952-53 1951-52 1950-51 1949-50 1948-49 1947-48 1946-47 24/2 $2.67 $2.62 $2.52 $2.34 $2.28 $2.26 $2.27 $2.13 24003 2.33 2.23 2.19 - Most of the increase in cost of grapefruit sections for 1953-54 over the previous season was due to direct labor costs which increased 12 cents for 24/2 cases and 8 and 10 cents respectively for grapefruit and salad sections in 12/303 cases. About 38 percent of the average total cost for grapefruit sections in 12/303 cases was direct labor costs. Some costs declined in 1953-54. The 24/2 case size has been replaced by the 24/303 case since the 1950-51 season as the most popular container for citrus sections. Table 6 shows the major items of cost for both case sizes and the most common fruit packs. Table 6. Cost of Processing, Warehousing and Selling Florida Citrus Sections, 1953-54 Season. Grapefruit Sections Salad Sections Type of container 24/2 24/303 24/303 Number of firms 7 12 10 Cases per firm 40,794 192,846 53,507 Cost per case: Material $0.8960 $0.8189 $0.8158 Labor: Direct 1.0556 .8885 1.1569 Indirect .0481 .0460 .0356 Warehousing and shipping .0316 .0293 .0288 Total labor 1.1353 .9638 1.2213 Other manufacturing .2062 .1807 .2064 Total processing and warehousing 2.2375 1.9634 2.2435 Administrative and selling .0994 .0823 .0949 Other cost .0534 .0478 .0400 Sugar .2834 .2345 .2220 Total cost .$2.6737 $2.3280 $2.6004 Cost of processing frozen orange concentrate The average cost of processing and warehousing frozen orange concentrate during -10- the 1953-54 season for the ten sample firms was 34 cents per gallon as shown in Table 7. This cost is a 3-cent decrease from the previous season average cost shown in the following comparison of costs for the six seasons since frozen orange juice became a major citrus product: Frozen Orange CFonent ratge 1953-54 1952-53 1951-52 1950-51 1949-50 1948-49 Concentrate Cost per gallon $0.340 $0.372 $0.326 $0.346 $0.451 $0.465 Table 8 presents detailed costs for orange concentrate for three major container types, 48/6, 12/32 and 24/12. Container cost is included, but selling expense is omitted. The 48/6 and 24/12 cases each contain the same volume which is 25 percent less than the 12/32 case. Therefore, for an equivalent volume (basis 48/6) the costs were as follows: 48/6 $1.80 12/32 1.44 24/12 1.51 Table 7. Cost per Gallon of Processing and Warehousing Frozen Orange Concentrate, excluding the Cost of Cans, Cartons, and Selling, Ten Florida Firms, 1953-54 Season. Frozen Orange Concentrate Gallons per firm 3,222,657 Cost per gollon: Labor: Direct Indirect Warehousing and shipping Total labor Other manufacturing: Power, light, water Maintenance, building and equipment Royalttes Deprciation Taxes, licenses and insurance Miscellaneous Total other manufacturing Administration Advertising stamps, testing and inspection Total cost $0.0723 .0163 .0101 .0987 .0389 .0161 .0338 .0444 .0278 .0119 .1729 .0377 .0306 $0.3399 -11- Table 8. Type of Container and Cost of Processing and Warehousing Frozen Orange Concentrate, Florida Firms, 1953-54 Season. Type of container Number of firms Cases per firm Cost per container: Material: Cans Cartons Total material Labor Other manufacturing Total processing and warehousing Administrative Advertising, stamps, testing and inspection Total cost 48/6 8 123/1 6 Z4/12 6 - .,, ---, m.-,P- nl " y69 4iA/ $0.9536 .0665 1.0201 .2284 .3835 I U4.4/ $0.6976 .0876 .7852 .3367 .5550 1/3, 043 $0.6714 .0775 7489 .2030 .3787 1.6320 1.6769 1.3306 .0902 .1382 .0972 .0756 .0987 .0794 $1.7978 $1.138 $1.5072 Ag.Econ.-700 AHS:dc-6/20/55 49/A 1( I- , - -- c` -~-- - --~ 1~- -- |