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" I : t I t -,/ / t 96th Congress {TT{ PRIT COMMITTEE 1st Session COMMITTEE PRINT PRINT 96-IFC 25 ENERGY AND HELIUM: A CRISIS IN FUTURE ENERGY TECHNOLOGY PREPARED FOR THE USE OF THE SUBCOMMITTEE ON ENERGY AND POWER COMMITTEE ON INTERSTATE AND FOREIGN COMMERCE UNITED STATES HOUSE OF REPRESENTATIVES Printed for the use of the Committee on Interstate and Foreign Commerce, United States House of Representatives U.S. GOVERNMENT PRINTING OFFICE WASHINGTON : 1979 49-2990 COMMITTEE ON INTERSTATE AND FOREIGN COMMERCE HARLEY 0. STAGGERS, West Virginia, Chairman JOHN D. DINGELL, Michigan LIONEL VAN DEERLIN, California JOHN M. MURPHY, New York DAVID E. SATTERFIELD III, Virginia BOB ECKHARDT, Texas RICHARDSON PREYER, North Carolina JAMES H. SCHEUER, New York RICHARD L. OTTINGER, New York HENRY A. WAXMAN, California TIMOTHY E. WIRTH, Colorado PHILIP R. SHARP, Indiana JAMES J. FLORIO, New Jersey ANTHONY TOBY MOFFETT, Connecticut JIM SANTINI, Nevada ANDREW MAGUIRE, New Jersey MARTY RUSSO, Illinois EDWARD J. MARKEY, Massachusetts THOMAS A. LUKEN, Ohio DOUG WALGREN, Pennsylvania ALBERT GORE, JR., Tennessee BARBARA A. MIKULSKI, Maryland RONALD M. MOTTL, Ohio PHIL GRAMM, Texas AL SWIFT, Washington MICKEY LELAND, Texas RICHARD C. SHELBY, Alabama JAMES T. BROYHILL, North Carolina SAMUEL L. DEVINE, Ohio TIM LEE CARTER, Kentucky CLARENCE J. BROWN, Ohio JAMES M. COLLINS, Texas NORMAN F. LENT, New York EDWARD R. MADIGAN, Illinois CARLOS J. MOORHEAD, California MATTHEW J. RINALDO, New Jersey DAVE STOCKMAN, Michigan MARC L. MARKS, Pennsylvania TOM CORCORAN, Illinois GARY A. LEE, New York TOM LOEFFLER, Texas WILLIAM E. DANNEMEYER, California KENNETH J. PAINTER, Acting Clerk ELEANOR A. DINKINS, Assistant Clerk WM. MICHAEL KITZMILLER, Profess88ional Staff MICHAEL J. P. BOLAND, Minority 6taff Assistant SUBCOMMITTEE ON ENERGY AND POWEB JOHN D. DINGELL, Michigan, Chairman RICHARD L. OTTINGER, New York PHILIP R. SHARP, Indiana ANTHONY TOBY MOFFETT, Connecticut DAVID E. SATTERFIELD III, Virginia TIMOTHY E. WIRTH, Colorado EDWARD J. MARKEY, Massachusetts PHIL GRAMM, Texas AL SWIFT, Washington RICHARD C. SHELBY, Alabama ANDREW MAGUIRE, New Jersey ALBERT GORE. JR., Tennessee MICKEY LELAND, Texas " HARLEY 0. STAGGERS, West Virginia (Ex Officio) CLARENCE J. BROWN, Ohio CARLOS J. MOORHEAD, California JAMES M. COLLINS, Texas DAVE STOCKMAN, Michigan TOM CORCORAN, Illinois TOM LOEFFLER, Texas JAMES T. BROYHILL, North Carolina (Ex Officio) FRANK M. POTTER, Jr., Staff Director and Counsel MICHAEL F. BARRETT, Jr., Counsel (II) LETTER OF TRANSMITTAL CONGRESS OF THE UNITED STATES, HOUSE OF REPRESENTATIVES, SUBCOMMITrEE ON ENERGY AND POWER, COMMITrEE ON INTERSTATE AND FOREIGN COMMERCE, Washington, D.C., July 30, 1978. Hon. HARLEY 0. STAGGERS, Chairman, Committee on Interstate and Foreign Commerce, U.S. House of Representatives, Washington, D.C. DEAR MR. CHAIRMAN: The report "Energy and Helium: A Crisis in Future Energy Technology," prepared by the staff of the Energy and Power Subcommittee, deals with an issue of the utmost national significance. It is my belief that it would be useful if the report were published as a Committee Print. The study, which was conducted by staff assistant Bruce Judson, describes the current lack of national policy regarding the conservation of helium and explains the consequences of failure to take timely action. It also sets forth the various options for action and describes their impact on helium conservation and on future energy technology. I believe that all Members of the House will find the study to be of interest. Sincerely, JOHN D. DINGELL, Chairman. Enclosure. (ill) Digitized by the Internet Archive in 2013 http://archive.org/detaiIs/enheliumcris00unit CONTENTS Introduction................................................................................................................................ 1 Helium Uses ............................................................................................................................... 2 The Federal Legacy.................................................................................................................. 3 The Private M market .................................................................................................................... 4 Helium Litigation ...................................................................................................................... 6 U united States H elium Resources .............................................................................................. 6 Helium D demand ........................................................................................................................ 8 Helium Production and Prices................................................................................................. 9 From N natural G as............................................................................................................ 9 From the Atm osphere..................................................................................................... 10 Foreign Sources of H elium ....................................................................................................... 11 Supply Dem and Analysis .......................................................................................................... 12 Scenario O ne: Base Case................................................................................................. 12 Scenario Two: Maximum Use of Current Capacity................................................. ... 13 Scenario Three: Recovery G greater than .1 Percent...................................................... 14 Scenario Four: H elium -Energy Act of 1979 ................................................................ 14 H elium Surplus Charts................................................................................................... 15 Appendix One............................................................................................................................ 16 N natural G as Flaring in the U united States...................................................................... 16 Appendix Two............................................................................................................................ 17 Supply............................................................................................................................... 17 D em and ............................................................................................................................ 18 Appendix Three......................................................................................................................... 19 Figure 1: Projected Annual Recoverable Helium by Average Concentration from Depleting Natural Gas in the United States 1979-2000................... 19 Figure 2: Projected Annual Recoverable Helium by Degree of Geologic Assur- ance from Depleting Natural Gas in the United States 1979-2030........... 20 Figure 3: Projected Annual Helium Demand in the United States 1979-2030....... 21 Figure 4: Cumulative Helium Surplus in the United States 1979-2030- High D em and Scenario.................................................................................. 22 Figure 5: Cumulative Helium Surplus in the United States 1979-2030- Interm ediate D em and Scenario.................................................................... 23 Figure 6: Cumulative Helium Surplus in the United States 2979-2030- Low D em and Scenario.................................................................................. 24 MV) ENERGY AND HELIUM: A Crisis In Future Energy Technology INTRODUCTION Helium, a nonrenewable resource, is the sole element which remains liquid at temperatures near absolute zero (-459.4 Farenheit). This unique feature makes helium essential for developing energy technolo- gies such as fusion, superconductive power transmission lines, superconductive magnetic energy storage systems, and magnetohydrody- namics (MHD). Helium is also critical to the development and opera- tion of certain lasers with applications in energy production, defense, and medicine. The future large-scale development of these lasers for defense or any of these new energy technologies will require great quantities of helium. Helium occurs naturally in the atmosphere and in natural gas fields. Historically, United States helium requirements have been met through the extraction of helium from natural gas. Those natural gas fields con- taining significant quantities of helium are rapidly depleting, and in the near future the capacity of the United States to produce helium from this source will be severely reduced. Helium may also be extracted from the atmosphere; however, the tremendous energy requirements associ- ated with this process make the extraction of large quantities of helium from the atmosphere infeasible. Valuable future energy technologies are thus likely to become avail- able at a time when the United States can no longer produce the helium the technologies require. This analysis, prepared by the Staff of the House Subcommittee on Energy and Power, assesses the long-term helium options confronting the Congress. Issues relevant to the current helium controversy such as helium uses, previous Federal efforts at helium conservation, current helium litigation, the existing private helium market, and alternate methods of helium production are examined. The maximum volume of helium recoverable from natural gas in the United States is estimated, and a base case, the future available supply of helium if Congress takes no action, is also projected. Finally, potential legislative strategies for increasing future helium supplies, including the proposed Helium- Energy Act of 1979, are discussed, and the costs as well as estimated effects of these are presented. The proposed Helium-Energy Act of 1979 provides for the increased conservation of helium. It would require the recovery, for beneficial use, of all significant quantities of both federally and privately owned helium. In addition, the Act would: -permit the inexpensive storage of such helium in Federal facilities, (1) -end the current role of the Federal government as a seller of helium to both the private market and Federal agencies, -provide Federal loans for the construction of additional privately owned helium extraction plants, and -free private helium producers from the need to pay royalties or inventory taxes on stored helium until the time of its sale for use. The basic conclusion of this analysis is that Congress must act, and act soon, to ensure adequate supplies of helium in the future. If Congress takes no legislative action, the United States may be unable to meet its helium needs after the year 2017. The Helium-Energy Act of 1979 would prevent United States helium shortages until at least 2040. HELIUM USES Helium is considered indispensable in cryogenic technologies requiring temperatures below -435 Farenheit. Without the use of helium, there is no known method for obtaining such temperatures. The cryogenic applications of helium with the greatest potential are those involving superconductivity where, because of the low tempera- tures obtained with helium, the electrical resistance of the material becomes virtually nonexistent. Superconductivity, when commercially developed, will have extremely valuable applications for the production, transmission and storage of electrical energy. Superconductive power transmission lines will be able to transmit at least 10,000 times the electrical power of comparable conventional cables. Superconductive magnets, which are already highly developed, produce high magnetic fields at less than one-tenth the operating cost of conventional magnets, and are essential for plasma containment in fusion and magnetohydrodynamics (MHD).1 These magnets, when used in super- conductive magnetic energy storage systems, will provide for loss-free, long-term energy storage. Such storage is not possible with ordinary electrical conductors. In addition, superconductive generators, which will be more efficient and powerful than their conventional counterparts, will have a variety of uses in both manufacturing indus- tries and electric utilities. Superconductivity will also play an important role in developing energy-efficient transportation. Superconductive technology will produce smaller size, light-weight motors. Such motors are being developed for naval and merchant marine vessels as well as for aerospace applications. Superconductors may be used to produce magnetically levitated and propelled high-speed ground transportation systems. Renewed interest is also being given to the development of cargo-carrying lighter than air ships. These vessels will require helium as well as superconductive magnets for levitation. Superconductivity also has important applications in high-energy physics, computers, and instrumentation. In addition to its cryogenic properties, the transparency of helium to radiation and its high heat transfer rate make the element important in 1 Due to its extreme heat, the plasma must be confined by high magnetic fields rather than physical substances. nuclear power generation.2 Fusion, high-temperature conventional gas- cooled reactors, and gas-cooled breeder reactors all require helium as a heat transfer agent. In these reactors, helium is used as a working fluid to shift heat from the reactor core to central heat exchangers. Such reactors are more efficient and safer than those which operate at lower temperatures. Closed cycle helium cooling also eliminates the need for water cooling. This reduces the environmental impact of nuclear power facilities and permits greater choice in siting. The operation and development of certain ultra-high-powered con- tinuous gas lasers, with important applications in defense as well as energy production and sophisticated medical procedures, also require helium. These lasers represent a use from which the helium may not be retrieved. Each laser pulse expends a given quantity of helium, and the operation of high-power laser weapons would utilize enormous quantities of the element. Similarly, helium is critical to the future operation of the space shuttle and the solar power satellite. Helium is the sole agent which affords the necessary safety and reliability for pressurizing and purging space vehicles. Existing cryogenic applications of helium include its use in research for space science, cancer treatment, communications, and nuclear science. Helium has additional important uses in controlled atmos- pheres, welding, chromatography, synthetic breathing mixtures required for certain types of deep sea and space activities, and leak detection. THE FEDERAL LEGACY Until 1960, the government maintained a monopoly on the production and sale of helium. All production facilities were operated y the Bureau of Mines (BoM). However, by the late 1950s, the growing uses for helium in rocketry, research, and commercial applications taxed the capacity of the BoM to produce helium. A 1958 interagency study, known as the Chilson report, recommended helium conservation on a large scale, as well as the involvement of private industry in the production of helium. The report noted that the free world's greatest supplies of helium were contained in natural gas streams centered around the Texas Panhandle, Oklahoma, and Kansas. These natural gas streams were, or were expected to soon be, committed to market, so that helium not extracted would be dissipated into the atmosphere during burning of the natural gas. Helium, once dissipated into the atmosphere, would be effectively lost to the United States. In the fall of 1960, Congress passed The Helium Act Amendments of 1960 (P.L. 86-777) which embodied the recommendations of the Chilson report. The Helium Act Amendments of 1960 provided for the Federal acquisition and conservation of helium. It authorized the Secretary of the Interior to purchase large quantities of helium from private producers under long-term contracts, and in 1962 the Department of 2 In this context, mtransparency to radiation mean that helium will not interfere with the nuclear reaction and that should any of this helium cxcape It will not be radioactive. the Interior initiated a large volume helium storage operation at Cliffside, Texas. In 1971, claiming that the purpose of P.L. 86-777 had been satisfied, the United States cancelled the helium purchase contracts. As of September 30, 1978, 37.7 billion cubic feet (Bcf) of federally owned helium and 1.9 Bcf of privately owned helium were stored in the Cliffside stockpile. Under the authority of P.L. 86-777, Federal helium purchases were financed by annual loans of up to $47.5 million per year from the United States Treasury. The underlying premise of the law was the expectation that helium sales by Interior to other Federal agencies and private users, would eventually make the program self-supporting. Under P.L. 86-777, all Federal agencies were required to purchase helium from the Department of the Interior, and the price for United States helium was set at $35 per thousand cubic feet (Mcf). Private producers subsequently undercut government helium sales to the private market by selling helium for $20-$25 per Mcf. As a consequence, actual Federal sales of helium were substantially below expectations and Interior incurred a helium debt which it has not been able to repay. As of September 30, 1978, the helium debt totaled $493 million with the compound interest accruing at a rate of approximately $30 million per year. The early cancellation of the helium purchase contracts in 1971 left the United States with a helium extraction capacity which exceeded immediate national and export demand. The four former Federal helium contractors (Northern Helex Co., Phillips Petroleum Co., Cities Service Helex Co., and National Helium Corp.) were left without a market for helium. As a result, these producers either vented their excess helium production or shut down the helium extraction sections of their processing plants. In the latter case, the helium was dissipated into the atmosphere during burning of the natural gas.3 Ventings and plant shutdowns have thus far resulted in a loss to the United States of 11 Bcf of helium, an amount equivalent to 28 percent of current storage. Beginning in 1974, the BoM offered to store inexpensively the excess helium production of private helium producers in the Federal facility at Cliffside. Private companies largely rejected such offers for several reasons: the future price of helium was uncertain and might not justify the investment; companies feared the need to pay royalties, State inventory taxes, and Federal income taxes on stored helium which might not be sold for many years: and several companies worried about the effect accepting the BoM offers would have on pending litigation. THE PRIVATE MARKET Seven privately owned plants currently extract helium from natural gas fields which will be almost totally exhausted by 2000. The helium available for recovery from those fields decreases constantly. Four of the plants produce only crude helium; three others, plus the two government owned plants at Keyes, Oklahoma, and Excell, Texas, pro- 3 Producers who vented their excess production-Northern Helex Co, Cities Service Helex Co, and Phillips Petroleum Co.-all had constructed gas processing plants which. In order to operate, were required to extract any contained helium during the upgrade of natural gas to fuel quality. Because of a different plant design, National Helium Corp. was able to close the helium extraction section of its natural gas processing plant while continuing all other operations. duce Grade A helium.4 Neither of the government owned plants will be able to make a major contribution toward meeting the nation's future helium demand as the reserves at the Keyes plant will be exhausted by 1986, and the Excell plant operates primarily to inject and remove helium at the Cliffside storage field. Despite the existing barriers to long-term private helium storage, the Phillips Petroleum Co. and the Northern Helex Co. recently began storing their excess helium production. At present, the majority of the helium processed by the other two former Federal helium contractors continues to go unrecovered. The helium extraction section of the National Helium Corp. plant remains closed, and Cities Service Helex Co. continues to vent helium. In 1978, the United States extracted only 10 percent of the helium contained in the produced natural gas stream; the remaining helium was dissipated into the atmosphere. This represents tremendous waste of a valuable natural resource; yet, in the short term (1979-1995), private firms are unlikely to construct additional or replacement helium extraction capacity. No incentives exist for such construction because, during this period, private helium production will exceed projected private helium demand. The Subcommittee staff analysis indicates that, as a result of these factors, the United States will lose 54 Bcf of recoverable helium contained in natural gas production during these years, an amount equal to almost 150 percent of the volume of helium currently stored.5 The uncertainties in the helium market created by the Federal stockpile also make it extremely unlikely even in the long-term (1995 and beyond) that private producers will be willing$ to incur the risk of constructing new helium extraction plants on remaining privately owned natural gas fields. The first problem is cost. Assuming no sudden technological advances, the future production costs of helium from such fields will be significantly greater than those in the recent past. An even bigger problem is the Federal role in the helium market. Since 1961, Federal policy, as required by P.L. 86-777, has been to sell helium at a breakeven price which the BoM set at $35 per Mcf. If this policy continues, sales from the Federal helium stockpile will undercut any future helium price of private producers. Private firms will thus be wary of investing in the future production of a commodity for which the government has effective price setting ability. If Congress takes no action, this market uncertainty will disappear only when the stockpile has been depleted, at which time virtually all privately owned natural gas fields containing significant quantities of helium will have been exhausted and the helium produced from these fields will have been lost to the atmosphere. As noted earlier, P.L. 86-777 requires that Federal agencies purchase all the helium they use from the Department of the Interior. In 1980, the helium output of the remaining federally owned helium extraction facilities will be insufficient to meet Federal helium demand. In order to meet the Federal demand for helium, the Department of the Interior 4 Crude helium is a gas mixture of helium and nitr'ogen which varies In composition from 40 to 70 percent helium. Grade A (99.995 percent) helium, results from the further purification of crude helium. 5 The analyses included In this section are based on projections of future helium supply, demand, and prices, which are discussed in detail on pages 12-15 in this report. will then be forced to draw on the limited government stockpile of helium. While the government begins tapping its stockpile, private producers may be expected to continue venting or leave unrecovered their potential helium production in excess of private helium demand. This unnecessary separation of the Federal and private helium markets will result in an unjustifiable waste of helium totaling at least 6.5 Bcf by 1995. HELIUM LITIGATION The early cancellation of the helium purchase contracts in 1971 has resulted in four lawsuits currently before the Court of Claims. Cities Service Helex Inc., National Helium Corp., Phillips Petroleum Co., and Northern Helium Co., are all seeking damages for breach of contract by the Federal government. In pending suits, Cities Service Helex is seeking damages of $101 million; National Helium Corp., $171 million; and Phillips, $102 million. In 1975, the Court of Claims indicated that Northern Helex Co. was entitled to damages no greater than $35 million, and returned the case to the trial judge for final action. Six additional lawsuits currently before the courts involve pipeline companies, their helium extraction subsidiaries, landowners, and producers of natural gas. Pipeline companies and their helium extraction subsidiaries are defendants in these cases, while the plaintiffs are the landowners and producers of natural gas containing the helium. These lawsuits seek to determine (a) which of the parties, landowners, producers, or helium extraction companies, own the helium contained in the natural gas stream, (b) whether landowners and producers are entitled to royalties for previously valueless helium extracted from natural gas, and (c) what is the reasonable value of helium for these royalty payments. The United States has an interest in the outcome of the litigation over the value of helium as, under the terms of the original helium purchase contracts, the United States may be required to indemnify elium extraction companies for any amount over $3.00 per Mcf for which the companies are found liable on helium sold to the government. To date, two courts have ruled on the reasonable value of helium in the reservoir. In a suit currently being appealed, Northern Natural Gas Co., el al. v. Ralph Ground, el al. [393 F. Supp. 949 (1974)], the United States District Court of Kansas held that the value of helium before extraction from natural gas ranged from $.61 per Mcf in 1962 to $.70 per Mcf in 1972. In Ashland Oil Inc. v. Phillips Petroleum Co. [463 F. Supp. 619], the United States District Court for Northern Oklahoma recently reduced the maximum value of helium determined in an earlier ruling from $17.00 per Mcf to $3.00 per Mcf. The parties involved are appealing this decision. UNITED STATES HELIUM RESOURCES The BoM estimates that as of January 1, 1978, the United States had total remaining helium resources of 718 Bcf. Of this estimated resource base, only 198 Bcf (including helium stored at Cliffside) are measured or proved resources. An additional 153 Bcf are classified as indicated or probable resources, and 179 Bcf are considered hypothetical or possible resources. The remaining 188 Bcf are termed speculative resources. Both the hypothetical and speculative resources, which together represent over 50 percent of estimated United States helium resources, are actually undiscovered. This information is summarized in Table 1 below where United States helium resources are classified by degree of geologic assurance. Table 1. Total United States Helium Resources As Estimated By United States Bureau ofMines* Classification Mf Percentage of Total Measured (Proved) 198 28 Indicated (Probable) 153 21 Hypothetical (Possible) 179 25 Speculative 188 26 Total 718 100 *Helium at 14.7 PSIA and 700 F Helium resources are also classified as depleting or nondepleting. Depleting helium resources are those contained in natural gas currently being produced; nondepleting helium resources are those contained in natural gas not currently being produced, helium deposits not associated with significant quantities of natural gas, and helium stored in the Federal facility at Cliffside. The BoM estimates that of our total remaining helium resources, 593 Bcf are depleting and 125 Bcf are nondepleting. Of nondepleting resources which are not stored, 60 Bcf are federally owned and 25 Bcf are privately owned. Not all of the helium contained in natural gas is recoverable. Only a fraction of the available helium supply can feasibly be gathered into a feed stream large enough to be processed by an extraction plant. Technical factors also impose limits on the amount of helium that can be recovered from the gas processed by the plant. The Subcommittee staff analysis indicates that the maximum recoverable volume of helium in the United States prior to 2030 is only 289 Bcf. This includes 38 Bcf of currently stored helium and 78 Bcf of other nondepleting resources. In addition, estimates of recoverable helium resources contained in depleting natural gas at helium concentrations in the natural gas of .3 percent or more are 45 Bcf, at concentrations between .3 percent and .1 percent, 73 Bcf, and concentrations below .1 percent, 55 Bcf. The BoM projects that currently proved and probable depleting helium resources will be exhausted by 2014. Additional supplies of natural gas currently classified as possible resources and containing at least 130 Bcf of helium will be verified and produced before 2030. These BoM projections were utilized in calculating the Subcommittee staff estimates of recoverable helium resources. It should be noted that other governmental sources indicate that future discoveries of natural gas will be far fewer than those anticipated by this data.6 If these studies are correct, the actual volume of recoverable helium would be reduced proportionally. Other assumptions employed in estimating recoverable helium resources are discussed in Appendix Two (page 17) of this report. Figure One in Appendix Three (page 19) displays the Subcommittee staff estimates of maximum recoverable helium from depleting natural gas at varying average helium concentrations computed on an annual basis. Figure Two in Appendix Three (page 20) displays these same volumes of recoverable helium according to current degree of geologic assurance. Helium available in stored and nondepleting resources is not represented in Figure One or Figure Two. Both graphs rise sharply after 1982 since a 3 1/2-year lead time is necessary for the construction of any new helium extraction plants. Historically, the natural gas containing substanital quantities of nondepleting helium has not been produced because of its low value as fuel. Increasingly, this is no longer the case, and there is now danger that this helium will be lost. Production of the federally owned Tip Top field, with estimated helium resources of 44 Bcf, is expected to begin in 1983. By the year 2000, increasing natural gas prices may make it profitable to begin production of federally owned natural gas containing an additional 18 Bcf of helium now classified as nondepleting. Existing Federal law reserves the right of the United States to extract helium from all gas to which the United States has title; however, the law does not require that the government exercise this option. As demonstrated by the early cancellation of the helium purchase contracts, the government may choose to allow the production of federally owned natural gas without recovering the contained helium for short term budgetary concerns or other unknown reasons. Such actions would obviously result in the loss of significant quantities of helium. HELIUM DEMAND In fiscal year 1978, the United States consumed 896 million cubic feet (MMcf) of helium and exported 170 MMcf. The Interagency Helium Committee (IHC) estimates that annual helium demand including exports will be 1,690 MMcf in the year 2000, with a cumulative helium demand from 1979-2000 of.29.4 Bcf.7 After 2000, estimates of demand for United States helium depend largely on assumptions concerning the development of new technologies utilizing helium. For the period between 2000 and 2030, the IHC has developed three demand scenarios. The low demand scenario represents a "business as usual" case with a slight annual growth rate in helium use for private industries and Federal agencies but with the introduction of no new technologies requiring significant quantities of helium. The IHC low demand scenario projects annual demand for United States helium in 2030 to be 2.7 Bcf and a cumulative helium demand between 1979 and 2030 of 95.9 Bcf. 6 See M. King Hubbert U.S. Energy Resource. A Review as of 1972 (U.S. Senate Committee on Interior and Insular Affairs 193-40]; United Slates Government Printing Office: 1974). 7 Representatives from the Departments of Interior, Energy. Defense and NASA served on this Committee. In February), 1978. the Committee issued The Interagency Helium Study (see p. 85). A follow-up Suplementary Report on Helium was completed by the Office of Minerals Policy Analysis, US. Department of the Interior, in August, 1978. The IHC intermediate helium demand scenario projects moderate domestic utilization of new helium-related energy, space, or defense technologies. This intermediate demand scenario projects annual demand for United States helium at 4.3 Bcf in 2030 and a cumulative helium demand from 1979-2030 of 132.9 Bcf. Finally, the IHC high demand scenario represents the anticipated demand for United States helium resulting from a major domestic shift to helium dependent technologies such as superconductive power transmission lines, superconductive magnetic energy storage facilities, fusion and the solar power satellite. The high demand scenario estimates an annual helium demand of 8.1 Bcf in 2030 and a cumulative helium demand between 1979 and 2030 of 225.4 Bcf. In all three IHC demand scenarios, cumulative export demand between 1979 and 2030 is equal to 12 Bcf. This represents the expected foreign demand for United States helium arising from existing technologies. These scenarios assume that the helium demands of other nations for use in new technologies will be met by sources of helium outside the United States. Figure Three in Appendix Three on page 21 displays the IHC estimates of future demand for United States helium on an annual basis. HELIUM PRODUCTION AND PRICES From Natural Gas The cost of helium recovery increases as the helium concentration in the natural gas decreases. All operating helium extraction plants are built on natural gas fields with helium concentrations of .4 percent or greater. In the near future, if the nation wishes to recover additional quantities of helium from natural gas, it will be necessary to construct extraction plants on natural gas streams with considerably lower concentrations of helium. On the basis of calculations by the BoM, the Subcommittee staff has estimated the cost in 1978 dollars of recovering helium contained in depleting natural gas: Table 2. Cost ofRecovery-Currently Depleting Helium %Helium-Range %Helium-Average Bcf $/Mcf/Heliurn .3% and greater .522 44.8 13.29 .1% to .3 .109 73.0 50.26 less than .1% .041 54.8 129.86 These estimates assume that facilities for helium separation and purification are added to existing gas processing plants. The costs given above all assume the production of helium by cryogenic extraction plants which also upgrade natural gas to fuel quality. Such plants utilize a cooling process which separates the helium fom the other components of the natural gas by the successive liquefaction of contained gases. It is important to note that this process utilizes a great deal of energy. Should these plants continue to run on natural gas, any significant increases in the price of this fuel would raise the price of helium extraction. In a joint project, the Alberta Research Council and Alberta Helium, Limited are currently constructing a pilot plant in Edmonton, Alberta, for the extraction of helium from natural gas through differential permeation. This completely non-cryogenic method of production separates the helium from the natural gas stream by selective diffusion through certain types of glass membranes. This plant is expected to separate only 60 percent of the helium contained in the natural gas stream, as compared with 95 percent in a cryogenic facility, and will produce helium from concentrations of .1 and .05 percent in natural gas. The Canadians expect that this plant will require one-third the energy of a similar cryogenic extraction plant. Since this project is still experimental, its potential impact on the cost of helium extraction from natural gas is uncertain. Crude helium is currently purified using either a cryogenic process or the recently developed pressure swing adsorption (PSA) technique. In PSA, molecular sieves and other materials act as adsorbers that remove impurities from the helium. At present, the extraction of crude helium from natural gas using the PSA method is impractical as it requires more energy, and is consequently more expensive, than cryogenic extraction. Future advances in adsorption technology may alter this situation. From the Atmosphere Production of helium from the atmosphere, where the element occurs in concentrations of only 5 parts per million, must utilize a cryogenic process. For a given amount of helium, this extraction requires roughly one thousand times more energy than the cryogenic extraction of helium from natural gas concentrations of .5 percent. Helium may be produced as a byproduct of the air separation industry. In this case, the energy cost of extracting helium from the atmosphere is largely paid for by production of other gases. The helium available as a byproduct of this industry is largely dependent on the demand for oxygen. This demand, which totaled 450 Bcf in 1978, is expected to reach four trillion cubic feet (Tcf) by 2000 and thereafter increase at a growth rate of 3 percent per year. Assuming such oxygen production, the helium available annually as a byproduct of air separation will increase from 100 MMcf in 2000 to 250 MMcf in 2030. At present, no air separation plants produce helium. Industry sources indicate that at a helium price of $350 per Mcf most of these producers would be induced to recover helium as a byproduct. Depending upon the price for neon, the principal co-product with helium, some producers might find it profitable to recover helium at prices as low as 200 per Mcf. In either case, these prices are well above those that can be expected for helium produced from natural gas. As a result, this source is not likely to make any contribution to the nation's helium production until supplies of helium from natural gas are unable to meet national demand. When other sources become insufficient or unavailable, it will be necessary to extract helium, as a primary product, from the atmos- phere.8 The cost of producing such helium is largely dependent on the cost of the energy needed for the extraction process. In a conventional plant, a unit cost for electricity of 10 mills per kilowatt hour (kwh) would yield a cost of $3,800 per Mcf of helium produced. Likewise, unit electricity costs of 20 mills and 40 mills per kwh would yield costs for helium of $5,500 and $9,000 respectively per Mcf. Economies of scale may be achieved by designing large power plants, producing the equivalent of 1200 megawatts of electricity, whose turbines directly drive the extraction plant compressors. The selling price for this helium, in 1978 dollars, would be $3,400 per Mcf. The extraction of one Bcf of helium from the atmosphere, the approximate current United States annual helium production, would require the energy equivalent of 500 million barrels of oil to process 200 trillion cubic feet of air. Thus, tremendous energy and monetary costs and technical difficulties render the large-scale extraction of helium from the atmosphere infeasible. FOREIGN SOURCES OF HELIUM The BoM estimates foreign helium resources, excluding nations with centrally controlled economies, to be 184 Bcf, with 89 Bcf in Algeria, 39 Bcf in Canada, 23 Bcf in the Netherlands, 21 Bcf in Australia, and others totaling 12 Bcf. The helium concentrations of the Canadian fields varies from .02 percent to 1.9%, but only 4.3 Bcf exceed concentrations of .3 -percent. Where helium occurs in natural gas, the average concentrations are .17 percent in Algeria, .08 percent in Australia, and .06 percent in the Netherlands. Little is known about the helium resources in countries with centrally controlled economies; however, Russian natural gas resources, estimated at 900 trillion cubic feet (Tcf), represent a large potential source of helium. The United States is currently the largest helium producer in the world, as well as the only nation with a substantial helium stockpile. In 1978, world production of helium totaled 1,762 MMcf. Of this total, the United States produced 1,583 MMcf, Canada produced 18 MMcf, France produced 11 MMcf, and nations with centrally controlled economies, principally Russia and Poland, produced 150 MMcf. Poland recently completed its 150 MMcf per annum crude helium extraction plant. The output of this plant, which totaled 38 MMcf in 1978, is expected to increase in the near future. Due primarily to the current world surplus of helium, the majority of nations with helium resources are not seeking to prevent their dissipation of the element into the atmosphere. As future helium demand and prices increase, this situation may change, but substantial quantities of helium will have been wasted in the interim. One potentially large economical source of helium is the gaseous waste stream from plants producing liquid natural gas (LNG) in Algeria and elsewhere. 8 The environmental Impact statement (FES 72-41: p. 40), "Termination of Helium Purchase Contract.," Issued by the BoM in 1972, mentions the possibility of obtaining helium as a byproduct of fusion. In actuality, the amount of helium obtainable in this manner represents a volume which is virtually negligible when compared to even current demand levels. See Charles Laverick, Heltum-n-tis Siorage and Use in Future Years (U.S. Energy Research and Development Administration; 1974), p. 93 Any increases in the use of technologies utilizing helium in the United States will almost certainly be paralleled by the development of these technologies in other industrialized nations. Hence, foreign sources of helium will most likely be sought by a number of nations. Purchases of foreign helium by the United States would also exacerbate any existing balance of payments problems. Obviously, this country cannot be certain of the future availability of foreign helium supplies. SUPPLY DEMAND ANALYSIS This section projects the future available supply of helium in the United States i Congress takes no legislative action. This base case, scenario one, is then compared with three alternate scenarios of future helium supply. In scenario two, the effects of utilizing existing helium extraction plants to the maximum amount possible are estimated. In scenario three, the effects of producing all recoverable helium in the United States in natural gas concentrations greater than .1 percent are calculated. Scenario four projects the likely results of the Helium- Energy Act of 1979. In the order presented here, each successive scenario represents an increasing national commitment to helium conservation. As such, the actions taken in scenario two are an intrinsic part of scenario three. Likewise, the requirements of both scenarios two and three are incorporated in the Helium-Energy Act. In all four scenarios, the results of helium supply-demand anal sis are presented with reference to all three IHC demand projections. The IHC contends that the most probable future helium demand forecast lies between the low and intermediate demand scenarios. The Subcommittee staff concludes that the high demand scenario most nearly approximates the likely future demand for helium. This study indicates what will happen under each set of demand assumptions. Estimates included below cite years beyond 2030, and are based on a continuation of trends expected to begin between 1979 and 2030. All projections in the following section, especially those beyond 2030, are meant to be illustrative, indicating not specific years but the general time-frames involved. The sources and methodology for these calculations are discussed in Appendix Two, pages 17-18. Scenario One: Base Case Our analysis indicates that if Congress takes no legislative action, United States helium production from depleting natural gas will be unable to supply national demand in 1985. If all available nondepleting helium were recovered, according to the high demand scenario, the United States would be unable to meet its helium needs after 2019. Under these same assumptions, the intermediate demand scenario indicates that this inability to meet national needs would occur in 2031, and the low demand scenario projects 2044. As discussed in Appendix Two, it is possible that some helium will still be contained in United States natural gas production after the years indicated, but, even if recovered, this helium would be far less than that needed to supply projected national demand. Should the government choose not to recover helium from federally owned natural gas fields, the producer-lessees of the field might contract for this right: however, no private producers would seek to do this while a helium surplus continued to exist. After the disappearance of this excess, continuing inflation and increases in the price of natural gas would likely affect the profitability of such helium production, further inhibiting private initiative. Our analysis suggests that private industry would choose not to produce at least 10 Bcf of currently nondepleting helium. Under the high demand scenario, this loss would result in the United States being unable to meet its helium needs by 2017, while the intermediate demand scenario projects that this will occur in 2029, and the low demand scenario projects 2041. Both of the above possibilities assume: -the continued sale of available helium by the BoM, -the continued separation of the Federal and private helium markets, -continued venting as long as no market for such helium exists, -the construction of additional helium extraction capacity only for the recovery of currently nondepleting helium. The base case findings are summarized in the table below: Table 3. Year In Which United States Is First Unable To Meet Helium Needs-Scenario One Demand Assumption. .... High Intermediate Low Base Case 2017 2031 2044 Scenario Two: Maximum Use of Current Capacity This analysis examines the future United States helium supply-demand situation if the maximum use were made of existing helium extraction capacity, but no new helium extraction plants were constructed for the recovery of privately owned depleting natural gas. This scenario assumes that: -the BoM discontinues the sale of helium, -Federal agencies purchase their helium requirements from the pri- vate market, -currently shut down helium extraction plants with remaining he- lium reserves are opened immediately, -all of the recoverable helium contained in both federally and private owned nondepleting natural gas is extracted for use. Under the conditions described above, United States helium demand would not exceed production from depleting natural gas until the year 1990, and the additional helium stored between 1979 and 1990 could supply total United States helium demand until 2001 (high demand scenario) or 2004 (low demand scenario). The primary difference between this scenario and the base case, after 2000, is the guaranteed full recovery of federal owned currently nondepleting helium. After 2020 in the high demand scenario, the additional helium saved from existing private extraction plants would represent only a few years supply. Thus, assuming the high demand situation, the U.S would be unable to meet its helium demand in 2021. The intermediate demand scenario predicts this situation by 2034, while the low demand scenario projects 2049. These findings are summarized in the table below: 14 Table 4. Year In Which United States Is First Unable To Meet Helium Needs-Scenario Two Demand Assumption ..... High Intermediate Low Maximum Use, 2021 2034 2049 Existing Facilities Scenario Three: Recovery Greater than. 1 percent This analysis projects the likely effects of extracting for storage or use all recoverable helium in the United States in natural gas concentrations greater than .1 percent. This scenario assumes that: -all measures described in scenario two, and -private firms invest $206 million, two-thirds of which is available through Federal loans, in the construction of new helium extraction plants. If the United States follows the high demand path, helium demand would first exceed supply in 2031. According to the intermediate demand scenario, this would occur in 2056, while the low demand scenario indicates some time after 2070. The table below summarizes these conclusions: Table 5. Year In Which United States Is First Unable To Meet Helium Needs-Scenario Three Demand Assumption High Intermediate Low .1% Recovery 2031 2056 after 2070 Scenario Four: Helium-Energy Act of 1979 This analysis examines the full effects of the Helium-Energy Act of 1979 as introduced, and assumes the extraction for storage or -beneficial use of all recoverable helium in the United States as measured in this report. As provided by the Helium-Energy Act, this recovery is undertaken by -all measures described in scenario two; -private investment of $700 million, two-thirds of which is available through Federal loans, in the construction of new helium extraction plants; and -ending all United States helium exports. The high demand scenario projects that under these conditions the United States would first be unable to meet its helium requirements in 2040. The intermediate demand scenario predicts this situation in 2069, while the low demand scenario indicates that this would not occur until after 2070. These findings are summarized in the table on the following page: Table 6. Year In Which United States Is First Unable To Meet Helium Needs-Scenario Four Demand Assumdtion Him Intemediate L&I Helium-Energy Act 2040 2069 after 2070 Helium Surplus Charts The cumulative helium surplus charts in Appendix Three, (Figures four on page 22, five on page 23, and six on page 24) summarize the findings of the four supply-demand analyses for each of the three IHC demand projections. In each case, the horizontal line at zero indicates the point at which helium produced from depleting natural gas after 1979 would be unable to supply projected national helium demand. A supply line entering the negative ranges of numbers indicates that the United States is drawing on the supplies of helium currently stored or held in nondepleting natural gas. The sections labeled "currently nondcpleting" represent the supplies of recoverable helium held in these categories. The bottom horizontal line occurring at -116 Bcf represents the total depletion of these helium resources. A supply line crossing the horizontal line at -116 Bcf indicates that the United States is no longer able to supply its helium needs. APPENDIX ONE This appendix discusses an earlier historical parallel to the current helium situation. Natural Gas Flaring In The United States We estimate that between 1930 and 1960 the United States flared or otherwise failed to recover at the wellhead approximately 119 trillion cubic feet (Tcf) of natural gas. This represents a close historical parallel to the current helium situation. During this time period, natural gas was produced primarily as a byproduct of petroleum recovery. Technology existed for the reinjection of natural gas; yet this process was generally considered to be uneconomical. Thus, when the available supply of natural gas exceeded immediate demand, the excess quantities were burned at the wellhead. Individual states finally banned this practice in about 1960. The amount of gas lost is the equivalent of 58 percent of proved natural gas reserves in the United States as of year-end 1977. Had our predecessors prevented this waste of natural gas, the United States would be in a better energy situation today. A strong possibility exists that future generations will view helium in the same manner. (16) APPENDIX Two This appendix discusses the sources and methodology for the helium supply-demand analyses included in this report. Supply The estimates of recoverable resources (i.e., helium which can be brought to market prior to 2030) are derived from BoM projections of the supplies of helium likely to be contained in the future annual production of fuel natural gas. The BoM calculations are in turn based on: estimates by the American Gas Association (AGA) of proved natural gas reserves in the United States; estimates by the Potential Gas Committee (PGC) of undiscovered natural gas reserves in the United States; estimates by the Gas Requirements Committee (GRC) of future gas consumption in the United States; and the BoM estimates of helium concentrations in various natural gas streams in the United States Estimates of recoverable helium after 2030 are derived from a natural gas production curve fitted to a declining exponential with a rate of 1.7 percent a year. This production curve, if extended indefinitely from 1976, adds up to about 1150 Tcf which agrees with industry reserve estimates.9 The production of resources currently classified as speculative begins in approximately 2040. Assuming these conditions, the maximum volume of helium recoverable annually in the United States would be 1.4 Bcf in 2050 and .9 Bcf in 2070. On the basis of information obtained from the BoM and industry sources, this analysis considered that virtually all depleting helium in natural &as concentrations equal to or greater than .3 percent enters a major pipeline system and thus is available for processing. Only 58 percent of helium in concentrations less than .3 percent is believed to e available for recovery. Operating extraction plants are considered to recover 95 percent of the helium contained in the available plant feed stream. Plant downtime, both scheduled and unscheduled, is assumed at 15 days annually, while purification is also believed to result in a 95 percent recovery. These recovery factors are presented in the following table: Table 7. Recovery Factors For Helium From Natural Gas %Helium In Natural Gas .3% Or Greater Less Than .3% Streams Available 100% 58% Recovery Efficiency 95% 95% Plant Operating Days 350/365 350/365 Purification 95% 95% Overall Recovery Factors 87% 50% 9 See H. R. Howland. Economic and Budgetary Study of Federal Helium Resource Management (Draft report prepared for the U.S. Department of the Interior; 1978). p. 22. (17) The overall recovery factor for each of the two categories was then applied on an annual basis to the appropriate projections of available helium supply. The resulting quantities represent the staff estimates of recoverable helium reserves from depleting natural gas in the United States. The estimates of recoverable helium reserves from nondepleting natural gas, utilized here, were calculated using a 92 percent overall recovery factor. A 95 percent purification factor was also assumed for the recovery of stored helium. The BoM estimates a minimum three and one-half year lead time for the construction of any new helium extraction plants. This lead time is incorporated in our estimates; prior to 1982 only helium which can be produced by existing extraction plants is considered recoverable. Demand Where necessary, the three IHC helium demand scenarios were extended beyond the 1979-2030 time period. In such cases, helium demand was increased annually by the average yearly percentage rate of increase for each scenario between 2010 and 2030. This results in an annual helium demand of 3.4 Bcf in 2050 and 4.2 Bcf in 2070 for the low demand scenario, 5.5 Bcf in 2050 and 6.8 Bcf in 2070 for the intermediate demand scenario, and 9.7 Bcf in 2050 and 11.6 Bcf in 2070 for the high demand scenario. The four supply-demand analyses prepared for this report do not include an elasticity factor for helium prices. The staff concluded that for both current and future uses the unique properties of helium and general lack of substitutes make helium demand largely insensitive to price. We recognize that increases in the price of helium will certainly lead to greater efforts at recycling the material as well as further stimulate the search for substitutes; however, it is not expected that this will significantly effect the overall demand for helium.10 10 This view agrees with that expressed In The Energy Related Applications of Helium (U.S. Enery Research and Development Administration, 1975). Appendix Three Figure 1 PROJECTED ANNUAL RECOVERABLE HELIUM BY AVERAGE CONCENTRATION FROM DEPLETING NATURAL GAS IN THE UNITED STATES 1979-2030 1990 2000 YEAR (Helium at 14.7 PSIA and 70F) 10: 8; 6: BCF 4 2: 0 1 Figure 2 PROJECTED ANNUAL RECOVERABLE HELIUM BY DEGREE OF GEOLOGIC ASSURANCE FROM DEPLETING NATURAL GAS IN THE UNITED STATES 1979-2030 10 8: 6 BCF 4 2: 1990 2000 2010 2020 2030 YEAR (Helium at 14.7 PSIA and 70F) 1980 Figure 3 PROJECTED ANNUAL HELIUM DEMAND IN THE UNITED STATES 1979-2030 HIGH DEMAND - SCENARIO INTERMEDIATE DEMAND SCENARIO LOW DEMAND " SCENARIO 0 2020 2030 (Helium at 14.7 PSIA and 70F) Source: Interagency Helium Study (Interagency Helium Committee: February, 1978) p. 88 10: 8: 6 BCF: 4 2: 0: 2000 YEAR Figure 4 CUMULATIVE HELIUM SURPLUS IN THE UNITED STATES 1979-2030 HIGH DEMAND SCENARIO HELIUM-ENERGY ACT \ .1% RECOVERY MAXIMUM USE . \CURRENT CAPACITY A A 1990 2000 A A A 2010 2020 2030 Year (Helium at 14.7 PSIA and 70) 100 50 0 Bcf -50 -100 -150 -200 1980 Figure 5 CUMULATIVE HELIUM SURPLUS IN THE UNITED STATES 1979-2030 INTERMEDIATE DEMAND SCENARIO '. HELUM-ENERGY ACT \- ------------,--% RECOVERY Currently MAXIMUM USE Nondepleting / CURRENT CAPACITY (Including Stored) , ----BASE CASE 1990 2000 2030 2010 Year (Helium at 14.7 PSIA and 70F) 100 50 0 Bcf -50 -100 -150 -200 Figure 6 CUMULATIVE HELIUM SURPLUS IN THE UNITED STATES 1979-2030 LOW DEMAND SCENARIO HELIUM-ENERGY ACT MAXIMUM USE CURRENT CAPACITY Currently Nondepleting u (Including Stored) ^ CASE 1980 1990 2010 Year 2020 2030 (Helium at 14.7 PSIA and 70F) 100 50 0 Bcf -50 .100 -150 -200 UNIVERSITY OF FLORIDA 3 1262 09119 3754 |