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EUSGS science for a changing world 2005 Minerals Yearbook FLORIDA U.S. Department of the Interior U.S. Geological Survey August 2008 FLORIDA PINELLAS Shell 0 100 Kilometers I I LEGEND County boundary Capital City 1 Crushed stone/sand and gravel districts MINERAL SYMBOLS (Major producing areas) Cem Cement plant Clay Common clay CS Crushed stone Ful Fuller's earth Gyp Gypsum plant Gyp-s Synthetic gypsum IS Industrial sand Ka Kaolin Lime Lime plant MgCC Magnesium compound plant P Phosphate rock Shell Steel Ti Vm Zr L Peat Perlite plant Sulfur (natural gas) Construction sand and gravel Shell Steel plant Titanium minerals Vermiculite plant Zirconium mineral Concentration of mineral operations Source: Florida Geological Survey/U.S. Geological Survey (2005) THE MINERAL INDUSTRY OF FLORIDA This chapter has been prepared under a Memorandum of Understanding between the U.S. Geological Survey and the Florida Geological Survey for collecting information on all nonfuel minerals. In 2005, Florida's nonfuel raw mineral production was valued' at $2.89 billion, based upon annual U.S. Geological Survey (USGS) data. This was a $570 million or a 24.6% increase from the State's total of $2.32 billion in 2004, which was up 12.1% from that of 2003. The State remained fourth in rank among the 50 States in total nonfuel mineral production value, of which the State accounted for more than 5% of the U.S. total. Florida continued to lead the Nation in phosphate rock mining in 2005 with about 75% of U.S. production, producing more than six times as much as the next highest producing State. Phosphate rock is produced in only four States. In terms of value, crushed stone moved ahead of phosphate rock as Florida's leading nonfuel mineral commodity, followed by phosphate rock, cement (portland and masonry), construction sand and gravel, zirconium concentrates, and titanium concentrates (ilmenite and rutile), the combined values of which represented 97% of the State's total nonfuel mineral value. In 2005, most of Florida's mined nonfuel mineral commodities increased in value, nearly all of which also increased in unit value. The largest increases in value took place in crushed stone, cement (portland and masonry), construction sand and gravel, and phosphate rock, the unit values of each commodity showing significant increases. A 9.5% increase in crushed stone production led to a 46%, or $314 million, increase in the commodity's total value and close to 11% more cement production resulted in a more than 22%, or $118 million, increase in its value. Construction sand and gravel production rose 28%, the value of which increased by $64 million, a 44% increase. Phosphate rock, with a relatively marginal increase in production, rose by $54 million while moderately increasing in unit value. These were followed by zirconium concentrates, up $9 million, and fuller's earth and rutile, up about $6 million each. The most significant decreases in value were in magnesium compounds and ilmenite, down about $5 million and $2 million, respectively. Data on mineral production are provided in table 1. The Florida Geological Survey2 (FGS) provided the following narrative information. Production and other data in the following text are those reported by the FGS, based upon that agency's own surveys and estimates. The FGS data may differ from some production figures reported to the USGS. 'The terms nonfuell mineral production" and related "values" encompass variations in meaning, depending upon the mineral products. Production may be measured by mine shipments, mineral commodity sales, or marketable production (including consumption by producers) as is applicable to the individual mineral commodity. All 2005 USGS mineral production data published in this chapter are those available as of December 2006. All USGS Mineral Industry Surveys and USGS Minerals Yearbook chapters-mineral commodity, State, and country-can be retrieved over the Internet at URL http://minerals.usgs.gov/minerals. Spencer, Professional Geologist, and James Balsillie, Coastal/ Economic Geologist, authored the text of the State mineral industry information provided by the Florida Geological Survey. Exploration and Development Expansion of phosphate mining has been proposed in west- central Florida (Hardee and Manatee Counties), to the south in DeSoto County, and in northern Florida in Lafayette County, involving some 32,900 hectares (ha). While sand supplies were adequate, the same was not true for cement, gravel, and crushed stone. Cement and stone aggregates continued to be imported into Florida, although not in quantities exceeding Florida's production levels. Industry standard distances from the source to construction sites for the Nation commonly have an average transportation trucking range of 80 kilometers (km) (50 miles) based on economics (National Stone, Sand and Gravel Association, 2005). In Florida, more than one-half of the crushed stone aggregate comes from the southernmost part of Florida, in Dade County. The remainder of Florida is experiencing progressively larger transportation distances for delivery of stone aggregates, commonly up to 240 km (150 miles). This, in turn, owing to increasing fuel prices, is elevating aggregate costs to the consumer. In northern Florida, although precise quantities are unknown, stone aggregate is arriving by barges down the Mississippi River and by rail and ships. A shortage in qualified truck drivers is aggravating delivery accommodations. Florida is experiencing a rapid population growth and a shortage of qualified construction personnel to build housing. As aggregate production levels rise, it is anticipated that the State's reserves might be exhausted or in economic jeopardy in a relatively short time. This is partly owing to public opposition to mining and environmental concerns, preemption of mining rights because of zoning or deed restrictions, and (or) other litigation-related land-use constraints. Florida's mineral resources reach beyond those of terrestrial origin or siting, especially for Florida's excessively broad continental margins in the Gulf of Mexico. The Florida Geological Survey's research on the State's marine waters off the Gulf of Mexico has received recognition by the U.S. Department of the Interior's Minerals Management Service (MMS). A significant number of investigations have been published or otherwise reported on concerning offshore sediments along Florida's Gulf of Mexico coastline. Balsillie and Clark (2001, p. 1) compiled a comprehensive treatment of the subject on a regional, subregional, and Florida county-by- county basis. Their study was undertaken to identify what is known about potential sources of sediment for beach restoration and maintenance renourishment. They annotated publications and reports so that the user will have a grasp of the information and area of applicability of each included work. FLORIDA-2005 Commodities Review Industrial Minerals In 2005, Florida continued to be the only State to process rutile (titanium concentrate) and to mine and produce staurolite. The State also remained first in the quantity of phosphate rock, masonry cement, and peat produced (listed in descending order of value). Florida continued as first of two States that processed zirconium concentrates and ilmenite (titanium concentrate), and it rose in rank to second from third in the production of crushed stone, to fourth from fifth in fuller's earth clay, and to fourth from sixth in portland cement. While the State decreased to third from second in magnesium compounds, its mines continued to produce significant quantities of construction sand and gravel and industrial sand and gravel. Florida is among the States gaining the most in population, with some 25,500 new residents arriving monthly. Basic materials to support infrastructure, the commercial service sector, and housing have been affected. As in recent years, the construction industry has been hampered by an inadequate supply of materials, in particular, shortages of aggregates, cement, and steel. In 2005, the mining and processing of basic construction materials in Florida (limestone or lime-rock aggregates, whether termed gravel or crushed stone, sand, and cement) comprised about 56% of the total nonfuel valuation of all mined mineral resources or mined commodities of the State. Cement.-High-purity limestone is used to manufacture the clinker for masonry and portland cement. Florida was a major producer and consumer of both types of cement in 2005. Limestone is mined in a number of counties throughout the State; cement clinker was produced only in Alachua, Dade, Hernando, and Suwannee Counties. Cement plants that ground imported clinker operated in Hillsborough and Manatee Counties. American Cement Company has applied for an air construction permit to build a dry process portland cement plant in Sumterville. The City Commission decided in a unanimous vote that Florida Rock Industries was allowed to double the cement-making capacity of its cement plant near Newberry. Suwannee American Cement near Branford was issued a permit to double the size of their mill. Clays.-Fuller's earth, common clays, and kaolin were mined in several locations in Florida in 2005. Fuller's earth, which was mined in Gadsden and Marion Counties, is typically used as an absorbent material; kaolin, which was mined in Putnam County, is used in the manufacture of paper and refractories. Common clays were mined in Clay and Lake Counties and in smaller quantities from various locations throughout the State. Phosphate Rock.-CF Industries, Inc., Mosaic Fertilizer, LLC, and PCS Phosphate Co. are the only active phosphate mining companies in Florida. The phosphate industry is located in the counties of Hamilton, Hardee, Hillsborough, Manatee, and Polk. Mosaic closed its Kingsford mine owing to depleted reserves in September 2005. The closure resulted in the elimination of 275 jobs. For general information concerning phosphate mining, please visit the Florida Department of Environmental Protection's Bureau of Mine Reclamation Web site at http://www.dep.state.fl.us/water/mines. Titanium and Zirconium.-E.I. du Pont de Nemours & Co., Inc. and Iluka Resources, Inc. continued to operate heavy- mineral titanium and zirconium-bearing sand mines in Baker, Bradford, Clay, and Duval Counties. Ilmenite, leucoxene, rutile, and zircon are the primary minerals of interest in the heavy-mineral sand deposits of this region. Ilmenite, leucoxene, and rutile are the primary ingredients in the manufacture of titanium dioxide pigments, which are used in the manufacture of lacquers, paint, paper, plastics, and varnish. The major uses of zircon are refractories, foundry sands, and ceramic applications. In December 2005, Iluka Resources, Inc. announced that it would undertake a staged closure of its Florida/Georgia operations during 2006 (Iluka Resources Limited, 20063). Environmental Issues, Reclamation, and Awards In 2005, the Florida Department of Environmental Protection (FDEP), Bureau of Mine Reclamation issued 48 permits, largely Environmental Resource Permits (ERP) and Wetland Resource Permits, accounting for 1,831 ha of upland and wetland disturbance and mine expansions and modifications. Records indicate that 64% of land mined for phosphate has been reclaimed since July 1, 1975; the land covered more than 68,800 ha with 44,500 ha having been reclaimed. Since July 1, 1975, Florida has required that all mined lands be reclaimed, as administered by FDEP's Bureau of Mine Reclamation. In the past 10 years, more than $325 million has been spent on mandatory as well as other related reclamation projects. Mined land has been reclaimed for agricultural, commercial, industrial, recreational, and residential purposes and as sanctuaries for birds and other wildlife. Since 1980, more than 30 million trees have been planted on reclaimed lands. The mining companies have also donated thousands of hectares to State and public entities for recreational uses and for wildlife habitat. The industry has continued to work with the FDEP and other State and Federal agencies to protect and to restore ecosystems and to benefit wildlife. Of the commodities mined in Florida, phosphate mining is the most land intensive. In 2005, approximately 1,800 ha (4,525 acres) of land was mined for phosphate. All phosphate lands disturbed from July 1, 1975, have a mandatory reclamation requirement. Reclamation standards for phosphate lands are detailed in Chapter 62C-16 of the Florida Administrative Code. Florida Limerock & Aggregate Institute (FLAI), whose members represent about 85% of the construction aggregates operators in the State, was honored on March 17, 2005, as National Stone, Sand & Gravel Association's (NSSGA) State Association of the Year for 2004 at NSSGA's annual convention in Las Vegas. NSSGA's President and CEO recognized with this award how highly NSSGA valued and respected the work FLAI has done and the Institute's leadership in promoting the interest of the aggregates industry in Florida. FLAI was congratulated for their successful partnership with NSSGA on numerous workshops and seminars that have delivered excellent training 3A reference that includes a section mark () is found in the Internet Reference Cited section. U.S. GEOLOGICAL SURVEY MINERALS YEARBOOK-2005 Metals to aggregate industry workers, as well as the work they have completed with Florida legislators, governmental agencies, students, and educators in delivering the positive story of the production and use of aggregates as "a model for the industry." Government Programs The erosional impacts of hurricanes Charlie, Frances, Ivan, and Jeanne on the coasts of Florida in 2004 brought resounding responses from Federal and State Governments. In 2004, the Florida Legislature added an emergency appropriation of $68.4 million to its $30 million annual expenditure level for beach restoration. These funds are, in part, used to cost-share with local governments and with the U.S. Army Corps of Engineers, funding of more than $160 million for some 15 Florida beach restoration projects. While most of the funding is used in design phases and dredging and pumping activities, part of this total funding is used for conducting sand search studies in offshore waters. Marine sources of sand for restoration work have been the norm for decades because upland sources have become diminished and (or) not economic. The FGS and the MMS have entered into a multiyear cooperative agreement (cooperative agreement no. 1435-0001- 30757) with the specific goal of locating and characterizing the areal extent and volume of available sands suitable for beach nourishment that lie in Federal waters adjacent to State submerged lands off the northeast coast of Florida. In the second year of this study, 306 km of seismic data were collected offshore in Nassau, Duval, and Flagler Counties. These data were subsequently processed, interpreted, and integrated with the data collected in the first year. A total of 52 vibracores were collected offshore in Duval and Nassau Counties. Initial analysis of all vibracore data available for inclusion in the FGS and MMS report indicates inferred potential reserves of up to 152 million cubic meters of restoration-quality sand are offshore of southern Duval County. The analysis of planned vibracores for the third-year report will help identify the quality and quantity of potential reserves offshore of northern Duval County and all of Nassau County. Geologic mapping continued during 2005 with Federal matching funding from the STATEMAP program, a component of the USGS National Cooperative Mapping Program, which is congressionally mandated by the National Cooperative Geologic Mapping Program (NCGMP). The USGS distributes Federal funds through NCGMP to support geologic mapping efforts, utilizing a competitive funding process. The NCGMP has three primary components: FEDMAP, which funds Federal geologic mapping projects, STATEMAP, which is a matching-funds grant program with State geological surveys, and EDMAP, a matching-funds grant program with universities that has a goal to train the next generation of geologic mappers. In 2005, the FGS completed geologic mapping for the eastern portion of the USGS 1:100,000-scale Gainesville quadrangle and completed the final maps and cross sections for the same area. The completed maps and cross sections are available as part of the FGS open-file map series (Evans and others, 2004). References Cited Balsillie, J.H., and Clark, R.R., 2001, Annotated and illustrated bibliography of marine subaqueous sand resources of Florida's Gulf of Mexico, 1942-1997: Florida Geological Survey Special Publication No. 48, 254 p. Evans, W.L., III, Green, R.C., Bryan, J.R., and Paul, D.T., 2004, Geologic map of the western portion of the U.S.G.S. 1:100,000-scale Gainesville Quadrangle, northern Florida: Florida Geological Survey Open-File Map Series No. 93, 2 plates. National Stone, Sand and Gravel Association, 2005, 50 fascinating facts about stone, sand and gravel: National Stone, Sand and Gravel Association, brochure, 6 p. (Also available at http://www.nssga.org.) Internet Reference Cited Iluka Resources Limited, 2006 (January 19), December quarter 2005 production & exploration report, accessed August 19, 2008, at URL http://www.iluka. com/Default.aspx?page=130&did=6. FLORIDA-2005 TABLE 1 NONFUEL RAW MINERAL PRODUCTION IN FLORIDA1, 2 (Thousand metric tons and thousand dollars unless otherwise specified) Mineral Cement: Masonry Portland Clays: Common Fuller's earth Kaolin Gemstones Lime Peat Sand and gravel: Construction Industrial Stone, crushed Combined values of magnesium compounds, phosphate rock, staurolite, stone (crushed sandstone [2004-05]), titanium concentrates, zirconium concentrates, and values indicated by symbol W Total Quantity 674 4,190 Value 82,900 e 323,000 e 94 1,280 W W 31 3,250 NA 1 373 7,440 30,900 624 97,100 141,000 7,270 587,000 XX 918,000 XX 2,070,000 Quantity Value 763 97,600 5,230 432,000e W W 234 W 31 3,280 NA 1 24 2,090 478 9,710 29,300 679 105,000 3 146,000 8,520 680,000 r 3 XX 945,000 XX 2,320,000 2005 Quantity 902 5,730 W 279 29 NA 23 464 37,500 715 115,000 3 Value 129,000 e 519,000 W W 3,510 1 2,940 9,450 210,000 9,410 994,000 3 XX 1,010,000 XX 2,890,000 eEstimated. 'Revised. NA Not available. W Withheld to avoid disclosing company proprietary data. Withheld values included in "Combined value" data. XX Not applicable. -- Zero. 'Production as measured by mine shipments, sales, or marketable production (including consumption by producers). 2Data are rounded to no more than three significant digits; may not add to totals shown. 3Excludes certain stones; kind and value included with "Combined values" data. TABLE 2 FLORIDA: CRUSHED STONE SOLD OR USED, BY KIND' Number of Quantity (thousand Value Number of Kind quarries metric tons) (thousands) quarries Limestone2 77 r 102,000 $666,000 84 Dolomite 4 1,030 7,260 4 Shell 3 1,150 6,110 4 Total XX 105,000 680,000 XX 'Revised. XX Not applicable. Data are rounded to no more than three significant digits; may not add to totals shown. Includes limestone-dolomite reported with no distinction between the two. 2005 Quantity (thousand metric tons) 110,000 982 4,040 115,000 Value (thousands) $963,000 7,370 24,000 994,000 U.S. GEOLOGICAL SURVEY MINERALS YEARBOOK-2005 TABLE 3 FLORIDA: CRUSHED STONE SOLD OR USED BY PRODUCERS IN 2005, BY USE' (Thousand metric tons and thousand dollars) Use Construction: Coarse aggregate (+112 inch): Macadam Riprap and jetty stone Filter stone Other coarse aggregate Total Coarse aggregate, graded: Concrete aggregate, coarse Bituminous aggregate, coarse Other graded coarse aggregate Total Fine aggregate (-%/ inch): Stone sand, concrete Stone sand, bituminous mix or seal Screening, undesignated Other fine aggregate Total Coarse and fine aggregates: Graded road base or subbase Crusher run or fill or waste Other coarse and fine aggregates Total Other construction materials Agricultural: Agricultural limestone Other agricultural uses Total Chemical and metallurgical: Cement manufacture Chemical stone Sulfur oxide removal Total Special, other fillers or extenders Other miscellaneous uses and specified uses not listed Quantity Value W W 51 927 119 1,910 706 6,770 876 9,600 2,620 41,400 (2) (2) 13,600 185,000 16,200 226,000 (3) (3) (3) (3) 1,410 17,600 9,800 104,000 12,400 128,000 14,000 66,200 2,040 7,920 10,700 101,000 26,700 175,000 2,650 12,700 5,080 240 5,320 6,150 18,200 (3) (3) (3) (3) 6,950 29,300 (4) (4) 84 798 Unspecified: Reported 41,300 348,000 Estimated 6,900 60,000 Total 48,200 408,000 Grand total 115,000 994,000 W Withheld to avoid disclosing company proprietary data; included with "Other coarse aggregate." 'Data are rounded to no more than three significant digits; may not add to totals shown. 2Withheld to avoid disclosing company proprietary data; included with "Other graded coarse aggregate." 3Withheld to avoid disclosing company proprietary data; included in "Total." 4Withheld to avoid disclosing company proprietary data; included with "Unspecified: Reported." 5Reported and estimated production without a breakdown by end use. FLORIDA-2005 TABLE 4 FLORIDA: CRUSHED STONE SOLD OR USED BY PRODUCERS IN 2005, BY USE AND DISTRICT' (Thousand metric tons and thousand dollars) Use Construction: Coarse aggregate (+11/2 inch)2 Coarse aggregate, graded3 Fine aggregate (-%/ inch)4 Coarse and fine aggregates5 Other construction materials Agricultural6 Chemical and metallurgical7 Special8 Other miscellaneous uses and specified uses not listed Unspecified:9 Reported Estimated Total Construction: Coarse aggregate (+11/2 inch)2 Coarse aggregate, graded3 Fine aggregate (-%/ inch)4 Coarse and fine aggregates5 Other construction materials Agricultural6 Chemical and metallurgical7 Special8 Other miscellaneous uses and specified uses not listed District 1 Quantity Value W W W 4,610 2,000 2,730 2,580 18,500 1,200 11,000 5,770 53,800 District 4 Quantity Value W 9,500 W 13,000 District 2 Quantity Value District 3 Quantity Value 18 363 W W W 5,730 W W 3,250 9,690 44,200 3,590 2,380 296 W W W W 84 3,800 30,000 1,500 13,000 17,900 110,000 Unspecified districts Quantity Value 13,500 1,100 33,500 W 87,300 38,600 21,600 10,700 2,590 W W 798 115,000 9,700 302,000 W 123,000 W 105,000 W W 554 6,180 Unspecified:9 Reported 21,100 183,000 Estimated 3,000 26,000 Total 57,000 522,000 554 6,180 W Withheld to avoid disclosing company proprietary data; included in "Total." -- Zero. Data are rounded to no more than three significant digits; may not add to totals shown. 2Includes filter stone, macadam, riprap and jetty stone, and other coarse aggregate. 3Includes bituminous aggregate (coarse), concrete aggregate (coarse), and other graded aggregate. 4Includes screening undesignatedd), stone sand (bituminous mix or seal), stone sand (concrete), and other fine aggregate. 5Includes crusher run or fill or waste, graded road base or subbase, and other coarse and fine aggregates. Includes agricultural limestone and other agricultural uses. Includes cement manufacture, chemical stone, and sulfur oxide removal. 8Includes other fillers or extenders. 9Reported and estimated production without a breakdown by end use. U.S. GEOLOGICAL SURVEY MINERALS YEARBOOK-2005 TABLE 5 FLORIDA: CONSTRUCTION SAND AND GRAVEL SOLD OR USED IN 2005, BY MAJOR USE CATEGORY' Quantity (thousand metric tons) (th Concrete aggregate (including concrete sand) 11,500 Plaster and gunite sands 1,370 Asphaltic concrete aggregates and road base materials 2,290 Fill 6,370 Other miscellaneous uses 2,420 Unspecified:2 Reported 7,140 Estimated 6,410 Total or average 37,500 Data are rounded to no more than three significant digits; may not add to totals shown. 2Reported and estimated production without a breakdown by end use. Value lousands) $79,400 8,350 20,000 20,100 9,500 38,200 34,300 210,000 TABLE 6 FLORIDA: CONSTRUCTION SAND AND GRAVEL SOLD OR USED IN 2005, BY USE AND DISTRICT1 2 (Thousand metric tons and thousand dollars) Use Concrete aggregates (including concrete sand)3 Asphaltic concrete aggregates and road base materials Fill Other miscellaneous uses Unspecified:4 Reported Estimated Total -- Zero. District 1 Districts 2 and 3 Quantity Value Quantity Value 660 2,550 12,200 85,200 2,290 20,000 659 855 5,180 16,100 S 2,420 9,500 7,140 38,200 2,270 12,200 4,050 21,600 3,590 15,600 33,300 191,000 District 4 Quantity Value 531 3,070 92 494 623 3,570 Data are rounded to no more than three significant digits; may not add to totals shown. 2Districts 2 and 3 are combined to avoid disclosing company proprietary data. 3Includes plaster and gunite sands. 4Reported and estimated production without a breakdown by end use. FLORIDA-2005 Unit value $6.92 6.08 8.73 3.15 3.93 5.35 5.35 5.60 |
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