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Front Cover Main Page 1 Page 2-3 Page 4-5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12-13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20-21 Page 22 Page 23 Page 24-25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32-33 Page 34 Page 35 Page 36 Page 37 Page 38-39 Page 40 Page 41 Page 42 Page 43 Page 44-45 Page 46 Page 47 Page 48-49 Page 50 Page 51 Page 52 Page 53 Page 54-55 Page 56-57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Back Cover Page 66 |
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THIS 15 D 5. - WHOSE BEEN MASHING' AN OVER-TWISTIN' THEM COMMON SET KNOBS... WOTCHA GOT P. ,OWN THERE-- AN APE ? .m ~de~ L ; : 0O L L. mf:: FWILER? SffW CW^ CLEAN'M or CW M Except for you-the operator-just about lite nimol important thing on a piece of equipment is the - filter. "How come?" you ask. Look at it this way: That filter on our equip- -. ment is there like a policeman to protect -- your equipment from its worst einemn -Dirl. Dirt is the big, big equipment killer. It gets inside, on and around everything ..- and does its murderous work. A fe t ounces inside a big engine like on a tank or dozer, and that engine' AN dead, shot. Filters are put on your equipment to stop this. You have air filters to clean dirt from the air that goes into things like engines and electronic equipment. You have fuel filters to keep dirt, water and other goop out of the delicate parts of en- gines. And you have oil filters to trap dirt that gets in engine oils and hydraulic fluids. Your job is to make sure tIhe l filters do their job. It's real -ini- ple: Clean them or change them- ju-t like your tech manual says. The niore . loose dirt there is around your area. the more often you'll have to clean or change. Do it as often as need be to make i sure your equipment stays ill Ihe fight. sie PREVENTIVE MAINTENANCE MuNinrL issue Ilo 19b 1969 Series IN THIS ISSUE S FIREPOWER 2-19 1 MIO.MIscSPHom.ar 214 M16A1 15-11 AIR MOBILITY 37-47 Helmet Tape 37 XM64 4 UH I 30-42 C147 44-47 ML-IOBjrometer 43 O-013 47 COMMUNICATIONS 48-54 Eulpmenl Contral IL 13A Piler Fn 52 Irque e4M9 IPII.Erlier l ,.p 52 H 189,GR Hedsel 50 AN GRC-106 53 1Xn.)n Seichlhhl 51 Cable RHil 53 AN PRC-2i 52 AN PPS5 54 Now*., -i; ru BE YOUR OWN INSPECTOR ON YOUR... IN PS 195 WE COVERED THE GENERAL INSPECTION ON YOUR MIO8 OR M109 HOWITZER. NOW WE WILL CONTINUE WITH CANNON CARE, FIRE CONTROL ANP A LOT OF OTHER 6OOPIES... M108-M10 HOWITZE PARTAm MI R CANNON CARE rirII:rI PIN If the tip of your firing pin is mushroomed it possibly was caused by snapping the firing mechan- ism with the firing block in the open ~. position. That way the tip of the pin hits solid steel instead of open air of the primer. So-o-o-o, cut it out already. RIGHT. THAT WAY WHEN A ROUND'S FIRED, THE BACK PRESSURE CAN'T TEAR UP THE GUN. /WE GOTTA %\AKE SURE THE BREECH CLOSES CO.MPLETEL~. The follower group of the firing mechanism block can easily be damaged or removed. If this happens, you can fire the howitzer withoutt the breech being completely closed. The back pressure of a round fired that vay could tear up the gun and there's a good chance thar some crew- men vould get hurt. So this is the ,kas to make sure the block is completely closed before you fire- P.,iii u ,h, l .' ,jl ,,ii n-. ,- ,r i u i11 oi.. b ic, ',h 1 1 b1 1 b1 l 1. 1 -... 1 1. tl u l .L > r l d .. lI I I, P.k. ,. , , .. .:.,,, n, .. 1 l, ,rl i l .,p ,:,L II l ,,jI. the breech is closed. MWO 9-2350-217-30/ 13 (May 67) is your authority. K>1 1 '.. The follower group works like an interlock. It's good to have and should be replaced if lost or broken. GAS CHECK PAD Use only soap and water to clean the pad and don't use too much oil in the tube. Lubricant or cleaning solvent will damage the pad. ... If you leave it unlatched, the handle will be damaged when the breech closes. BREECH RING -The lower interrupted threads are getting cracked because projectiles are being dropped on them during hand loading Prevent this by us ing the tray even when you hand load II you absolutely have to load without the tray, be careful not to hit the k threads I -AN (0 =O TOO HOT TO CLEAN' If you can put your hand on the tube without being burned, the tube is cool enough to clean with rifle bore cleaner GI OR CASTLE SOAP 4 GALS. HOT ^ 4r |WATER STILL HOTV NO BORE CLEANER? If you're fresh out of rifle bore cleaner (RBC) you can make up a soap solution from a pound of soap (castile or GI) and 4 gallons of water. For best results, both the water and the tube should be hot. If this is used the tube has to be rinsed, dried, inspected and lubed, after each daily cleaning. FIRE CONTROL LET'S TAKE -. LOOK AT THE COMWFONENTS.' M145 TELESCOPE MOUNT (NOTE: The nameplate will probably identify the M145 as T208 but think nothing of it.) M145 TELESCOPE MOUNT All 4 vials (Quadrant Crosslevel, Eleva- tion Level, Pitch Level and Cross- level) light up when toggle switch is turned ON. Vials not broken, covers turn easily, bubbles can be cen- tered, red gradation lines easy to read. All knobs and wheels present, easy to turn. Glass over elevation and correction counters not cracked or dirty. Both pairs of correction dials can turn through full range of 00 to 99. All electrical wiring in good shape. (Replace any burned out bulbs.) Linkage adjusted right, not binding or sticking. Catch holds M117 telescope securely. Name- plate not painted over. Nitrogen valve cap present M117 FArllORAMi: TELESCOPE (T177)- Rubber eyeshield not hardened, cut, or torn. Eyepiece rotates within its arc of movement without binding Nitrogen valve cap in place. Reset knob moves Ireely and stops by itself when the reset counter reads 3200. Azimuth (deflec- lion) counter latch and door in working condition Azimuth knob turns Ireely and moves azimuth counter numbers without backlash or lost motion. Azi mulh knob rotates the cap assembly as the numbers in the azimuth (dellec- tion) counter change Gunner's aid knob turns easily and moves the numbers in the gunner's aid counter windows through lull range from 00 to 50 mils. Bolh rheoslat knobs (bottom knob for counter windows, top knob lor reticle) work through their entire range. Mill PANORAMIC TELESCOPE (Ti77) BOi;'EIHTIH I hl M] 7 You can ruin your MI 17 telescope unless you know the right way to boresight it. To make the adjustment push in the boresight adjusting shaft all the way with a screwdriver and keep it pushed in as you turn the shaft until you get a 3200-mil reading in your azimuth counter Then you let it out .f I TH' -ROTTER SSAYS WE'RE RIGHT E ON TA"rGET.' GRCENT. THOSE PA CHORES Al REALLY PA) 4A\. V OFF., M146 TELESCOPE I KINGPIN M146 TELESCOPE MOCril IData plate may read T2061 Elevation boresight knob and dellection la : muth) knobs both turn without slip ping. Kingpin metal lightly lutled, Kingpin knob complete with chain attached at both eni]s Eletcr cal connector in good shape, wire not frayed. Connector arm. vo:k.e a nd elevation bracket not nirked or burred. AZIMUIH - M118C ELBOW TELE EITHER THE WHOLE M118C E VEHICLE'S TILTED OR (M118 for -OOMEONE'5 BEEN ber not bri KNOCKIN' THEM lever mov CANT BUBBLES OUTTA curely at CORRECTION LEVEL limits of m KNOBS KNO correction not broker bubble car I -BuBBLE I / mirror no RELASE /3 Level vial LEVER as light c LE Reticle sel icle into fi ARM tions. (Not RYESHIELD.-. i./ may read /a ' l 1a .- SCOPE LBOW TELESCOPE - the M108). Eyepiece rub- ttle or torn. Arm release es easily. Arm locks se- any position within its movement. The 2 red cant (crosslevel) knobs turn, n or cracked. Level vial i be adjusted. Level vial t cracked or clouded. lamp brightens or dims control knob is twisted. election lever moves ret- eld of view in both posi- e: Data plate for M118C T176E3.) MI5 ELEVATION QUADRANT M15 ELEVATION QUADRANT-Both QUADRANT SEAT vials (crosslevel and elevation) light up when control button is turned CORRECTION ON, and bubbles can be centered DIALS by moving elevation and crosslevel knobs. Hand light works, wire not frayed. Quadrant seat smooth, without burrs or nicks. Numbers in correction dials change smoothly as correction knob is rotated. Glass in all counter windows not cracked or cloudy. Counter and vial lamp covers complete with chains se- 'VIAls cure at both ends. M42 OFFSET PERISCOPE COVER M42 OFFSET PERISCOPE (M109 only) Mounting screws tight, window not cracked or dirty, quick release pin and chain present and S 1 secure. Cover can be moved easily into open or closed position. MI COLLIMATOR Ml COLLIMATOR Level assem- a bly in good shape, vial not scratch- ed. Lamp and spare lamp both in THE W /HO'S working condition. Optics clean, no BATTER S 1 EEEN KEEPIN' moisture inside. (If there is mois- iEAD / IT HOOKED UP ture, a nitrogen recharge is need- TO THE BATTERY ed.) Sights, latches, straps and legs HEN NOT IN USEjz OK. All adjustment and knobs easy to move and lock securely in place. Remote light control works. Switch and rheostat do their job. Cable not frayed. M9 battery power supply in good shape. Batteries OK. (Con- nect 'em up only when you plan to use them.) 9 1MA SUNNMR'S QADRINT GUNNER'S QUADRANT M1A1-Shoes smooth LEV and without nicks or burrs. Figures easy to CENTERED? read. (If necessary, gently clean the dirt out of the numbers with a small brush.) Microm- eter knob turns freely but without play. Level bubble can be centered. Teeth not chipped or a burred. Error, not more than 0.4 mil on end- for-end test. (If the error is greater than this i turn the quadrant in to support as soon as possible.) M82 case in good shape with all W cork gaskets and protective strips present TEETH and secure. Latches not broken. OKAY? M26 FUZE SETTER-All screws present and tight. Battery com- partment in handle not corroded. The 2 BA-42 (C batteries) not burned out. Bulb lights up when handle is in straight-up position and handle button is pressed. (NOTE: It takes quite a bit of pressure to seat the cap even when the threads are clean and unburred-which they should be. Wing nut holds pointer securely at indicated number. Both inner and outer scale numbers easy to read. (Clean 'em if they're not.) Arrow showing direction of turn clear. Use only on left turn fuzes. M27 FUZE SETTER-No big cuts or nicks on WHO'S inner bearing surface. Screwdriver end not BEEN USINGC- broken or chipped. __ THIS TO LOOSEN M63 FUZE SETTER-This is used with right turn fuzes M562, M563. M564 and M565, and its stock number is FSN 1290-966-9318 (5800967). Until you get one you can use wrench M16. If you already have one, check these points: Prongs on socket not troken off. Recess on handle fits locking latch on socket securely without play. Red night glass not cracked or broken. Night switch turns on light. .r'~1, 01, I- T i ;. '-Paint OK in alternate white and red bands. Bare metal lightly lubed. Pin not broken oft Spring strong enough to hold post in position. Posts not bent (Roll 'em on a flat surface or use a level to make sure they're straight.) FOR YOUR MECHANIC GREA'5. BUT '.ou MAKE THI5 TEST ONL, IF THE POWER PLANT 15 WEAK... IT'LL "TELL 1Ou WHETHER I' THINK THE EN61NE OR I ,'UlG. TA THE TRANSMISSION 1. i AE 15 TO BLAME! TEST! After checking engine and transmission oil levels, bring engine up to normal operating temperature (170 F). t With brakes locked and transmission in high range, run engine at full throttle for 15 seconds. Never run engine over 15 seconds or you'll overheat the transmission oil. full throttle is below ) If the engine speed is 1,800 RPM, the engine over 2,000 RPM there's clutch is not up to par. Get slippage in the transmission. Check your direct support to the shift control linkage adjust- check it out. ment. If this is correct, have your direct support check the engine. After checking engine and transmission oil levels, bring engine up to normal operating temperature. With brakes locked, shift into You check reverse range the low range and run engine at 43 some way. full throttle. If the transmission lip' ,h, ii h lnl, ,. udlii.ITt nl |ii,,, MI 1,- " i IIIM .. - (b 2 1'.- i.P t1 Il m O >1, NO-LOAD TEST-With brakes set at maxi- mum and shift in neutral, run engine until normal operating temperature is reached. Gradually press on the accelerator until its limit is reached. Engine speed will generally go over 2,450 RPM for a second and then stabilize at 2,450. If the governor repeatedly cuts in and out or surges at this speed, get your support maintenance to make adjustments. If the governor won't work, speed could go out of control. Be prepared to shut down so speed will not go over 2,450 RPM for more than 2-3 seconds. CAB RACE RING-Too much lube on the race ring can cause vehicle deadline. Open the inspection door and make sure it really needs lube before you pull a pipe plug and tem- porarily replace it with a grease tilting. TH'GOVERNOR SHUT DOESN'T WORK! DOWN il iWS 5HUT 0OWN!! -. .',4 ^-^^^^ 1^- TRAVERSE MECHANISM-Grease and dirt tend to pile up near the traverse mechanism pinion gears. Open the access plates and clean as needed. FUEL -ArS CRACKED?-Your support can repair 'em now the way it shows on pages 63-65 of TM 9-2350-217-34/1 (Jan 65). They'll have the right repair kit-FSN 2910-078- 4065, on page 25 of the -25P/1 TM. -ilh'wi.iii TUBES (M109 vehicles with Serial No. 1123 and up)-With the new el- evating cylinder the hydraulic tubes tend to break. An MWO for a damper bracket is in THEY'F the works but for now loosen all 4 tube NOT clamps. After letting the tubes get in a relax- PASSEN' ed position, retighten the clamps and wind STRAP' several turns of green tape around the tubes and the cylinder. These tubes are not sub- way straps. No. 1 cannoneer, 'nuff said? HYDPALUIi: F'OWEP PACK The retaining clamp FSN 5340-0816707 can loosen which will allow too much vibration which may rup- ture the lines. Getting the clamp too tight can be lust as bad. So ask your mechanic to tighten the adjusting nut with a .002 feeler gage under it so tight he can not pull the feeler gage loose. Then he will back off enough to get the gage out after which he will retighten 1-'i to 1-'2 turns. SLINGS AND THINGS POWER PLANT SLING Get the right one FSN 4910-084-0790 (10913779) -and make sure MWO 9-2350-217- 20/5 (Nov 65) has been applied. The MWO offsets the cross bars so they're shorter on the left side. (On some of the slings the hooks are too large for the transmission lifting brackets -so widen the holes, at the bottom, not at the top, as this would weaken the bracket.) VEHICLE WASHING wash your vehicle careful not to ge exhaust system severe engine steam or water cab compartmen haust deflector o TB ORD 548 (J wash the interi With steam or w you could damage struments. Be finder and perish wash the outside HOT WEATHER--In real hot weather your vehicle needs more frequent and PARK IN more careful inspection. Check your in- THE SHAPDE struments and gages more frequently. WHEN Y'CA4N Lube more often. (G Clean but do not e before inspection. Be t any water inside the because it will cause damage. Never use a hose in the engine or t or around seals, ex- r other openings. an 54) tells you not to or of hulls or turrets water under pressure - e your fire control in- careful of the range ope openings when you e. low, _ SB "RE> I_- COOLING SYSTEM If you have an M108 with serial 3 to 453 or M109 serial 5 to 454 make sure MWO 9-2350-217-20/4 (Aug 65) has been applied. It gives you a better pressure relief valve for your coolant surge tank. When adding water or anti-freeze, first make sure the crossover tube drain cock is open. Fill the radiator, and when liquid flows in a steady stream from the drain cock, close the cock. Keep on filling until the radiator is full. Run engine for 5 min- utes with filler cap closed. Check level again and add coolant if you need it. On some first-year vehicles there are 2 drain cocks, one on the crossover tube and one on the surge tank. FLOTATION EiOUIPMENT If your vehicle has it, check the way it says on pages 107-111 of your -10 TM. PAINTING Clean and paint bare or worn spots on painted surfaces if there is any danger of rusting or a reflection from metal that could give your position away. LINFRAPED OPERATION Your M109 has lights, switches, and everything else needed for IR operation except there is no IR periscope. Keep this equipment in good shape because IR capability may be added later, if and as needed. DECALS, STENCILS-The word on all decals, stencils and instruction plates: If you can't read it, replace it. ELECTRICAL COMPONENTS Check all exposed electrical cables, boxes, ter- minals and controls. Tighten things that shouldn't be loose. Tape cables that are frayed or have broken insulation. P.LIPLI, TIi:rJ. -AII needed pubs up H to date including changes? - d. Lae i .. A I I JI I SEALING COMPOUND-You only get enough with your kit for 2 flotation opera- tions. If you need more ask for Sealer fording, FSN 8030-056-0196, in your -25P/1 TM. SLA'ING IDEAL Reverse polarity dur- ing slaving can ruin the diodes in your regulator and rectifier. Decal FSN 7690- 912-3504 (P/N 10944793) tells how to do it right. This decal should be stuck on the wall near the slave receptacle, which will be in the driver's compart- ment (early vehicles) or the battery compartment (late vehicle). UNSAFE CONDITIONS--Check entire vehicle for any unsafe condition which could hurt a member of the crew. Safety inspection includes brakes, steering and shifting linkage and fire extinguishers. Anything cracked with a sharp edge that a crewman could fall against? r~TI~ I YOUR M16'S MAXI-SKIRT... ALL THE WAY WITH NEGLIG SI TO LC' P U THAT RIFLE SUBSTITUTE FOR REGULAR PM. No, that )ou',e got a plastic coverall bag (FSN 1005-809-2190i to protect . our M16AI ritle against dust. sand. mud, watrr and such, here's how to use it in good health-yours and )our weapon's. First, make sure your rifle's cleaned and lubed before you bag it. This cover's an aid to PM, but it'll never replace the cleaning and lubing you'll always have to do regularly. In fact, with a rubber band closing--not to mention rips and tears- the bag's not guaranteed watertight, so-oo-o ... Second, if you're gonna keep it bagged more than 24 hours, be sure you eye- ball the weapon every day for signs of corrosion from any moisture or condensa- tion that might form in the bag. IN A FIREFIGHI Comes a sudden opportunity to bag an enemy, here're 2 ways you can work it: f-1 Natch, after "emergency" use, you'll need a new bag. 15 I Wilk Ihe bagr oR ,iih ri'r steady prik Thr. bag II tome apart at ihu c oj* I uk i II abs.IuIiyr rirPEn'.ry ,au con Lirr riqhr ttiruqh Th.!bog a ou cra opuiolt Ihi sda.Irir IP,~r arid Trigger ea ..,rIh Ih, boq on BUT rurtrarbir hi l, 1rcrd tat will bi frujpprd ~n Ih- buil ound could (ouu- i mallunror'.u aOftr r h' rfl~ round So 9iA ir or a. quitk ,o VoUr 0,1 SOME STRAIGHT TALK -, PULL UP A COUPLE STUMPS, MEN, AND LET'S TACKLE THIS SERIOUS PROBLEM.., WHAT CAUSES IT AND WHAT YOU CAN DO ABOUT IT_.. ON BLOWN-UP M16A1'S: 4 YOU'RE '"T CURE! s1' Y'know, it could be worth a life or limb or rifle to know all the angles on this -. -whether you're where the action is or not. First, however, let's get one thing clear: It's highly unlikely that it'll be the rifle's or the ammo's fault if one blows up. It's usually the rifleman's--some- thing you do or don't do. And you are the only guy who can prevent it. OK? Now, why they blow up. Simple: If the bore gets clogged, too much pressure builds up in the chamber and/or bore when you pull the trigger... and wham! What-all could clog it up? You name it. It doesn't take much to clog a rifle barrel, that's for sure. w -- ^ ---_- -* ---- Things like... .. Swabs, cleaning rod sections, sticks-dopey stuff like that which you could detect with ordinary heads-up inspection. ... Oil, grease, mud, corrosion-things you could prevent or get rid of by doing a careful cleaning and lubing job. (Cleaning-run the brush and patch all the way through the flash suppressor before pulling it back. Lubing the bore- just a very, very thin film of LSA, remember?) ... Water in any form-rain, or water from fording or falling in a paddy. Ho- Ho-Ho! HIO's usually your biggest problem! HEH WHY WATER'S SO DANGEROUS HEH i Water's the sneakiest villain for a number of reasons. For one, there're several ways it can get in your bore S. like when you slip while crossing a stream, or you get caught in a heavy shower. For two, even if you know 7 it's in there ... like after fording or operating in a mon- soon ... it's mighty hard to get out-especially if you've ( Agot a round chambered. What happens is that the chambered cartridge forms SIa seal that won't let the water drain out properly. If the cartridge is in there long enough-a couple of hours, say --corrosion starts to form, which makes it even worse. B WATER iW ...-.......... CAN FORM C A SEAL. A, 17 , St LI J T \ Even without a round chambered, ME... JUST POINTING THE water in the bore can give you the MuZZLE DOWN', sweats. The small diameter of the bore ISN'T THE keeps the moisture from draining WHOLE ANSWER.'., .. easily. So, if you chamber a round while S there's still too much water in there that same-type of seal forms and . bloody, when you fire! Yessir, getting that water out of there before firing is more important than mail call. S Only trouble is, just pointing the muzzle down won't hack it. You have d '' to break that seal by pulling back on the charging handle to pull the round -- r p l 'fJl part-way out of the chamber and then S--shake the water out ... SMART OPERATING PROCEDURE So, OK, here're a couple of situation-type solutions for when you get water in the bore from any cause--rain, fording, whatever. When Round's Not Chambered like when you're heading out first thing in the morning and your CO says you don't need to keep the chamber loaded. 1. Seat your loaded magazine, with the dust cover dosed. 2. Drain the bore often by pointing the muzzle down m I. and shaking the water out. 3. When you're ready to fire, charge your rifle. It'll take a dean round into a dean chamber... and you can fire with- out sticking. When Round Is Chambered ... like you're in combat-just forded a stream or came out of a heavy rain ... and Charlie's maybe everywhere. Be mighty sure you do these before pulling that trigger: 1. Point the muzzle down. 2. Pull the charging handle 3. Press the forward assis back a ways so that air to make sure the round' can break that "seal." seated in the chamber Then shake the water out. and the bolt is locked. % \ I 4. Fire! 4.1 i Ar, WAIT! REMOVE CAP FIRST! One big thing, though: If you're using one of those plastic protective caps (FSN 5340-880-7666) on your muzzle, be sure you take it off before you start draining the bore. Incidentally, this cap'll help keep water from entering the mouth of the bore, but it won't stop seepage from the chamber end when your rifle gets dunked. WATCH YOUR BUTT, TOO! While we're gabbing about water. let's hammer home the importance of keeping it out of the lower receiver, too. i This may not have anything directly ro do with blowing up your shooter, but it could keep it from firing-which is the ( next worst thing. CLEAR THE Right, every time you clean your HOLE WITH M16-and every time you drain water A PIPE from the bore-take an extra second CLEANER to make sure the drain hole in the butt stock capscrew is open... and drain the it'll foul up the working parts ... cause butt, too. corrosion and dampen your ammo. A pipe cleaner's about the handiest So, remember, huh? thing for keeping this hole clear. All of this boils down to one thing, If water stays in the lower receiver, then: Your Prevention is the cure. 19 A SMART OPERATOR LOOK AT THAT GETS EXTRA MILEAGE SAG..DOES IT FROM HIS TRACK RUBBER D0 ANY HARM?? BY POING LIKE THE EXPERT S! ,Keep the track at the exact SI Wtension called for by your ve- hicle TM. Too tight is not bright, and there is no excuse for too loose. The experts keep the tension exact, and their track rubber wears longer. TRACKS WEAR MORE ON TH ' INNERSIDE! Cure: Switch the tracks, left LT on right and right on left. That way you'll even up the wear. (Course, with some tracks there is a left and a right type of track which can't be switched. Also, you don't want to wind up with the V of chevron grouser track pointing back- ward.) You'll find the inner road wheels wear faster than the outer, so switch 'em when necessary to equalize the wear. S.-"- WITH YOUR TRACKS STrack in storage loses a lot of its snap back," bur if iou break it in right much of the bounce comes back. WHAT ARE THE BEST SPEEDS FOR BREAKING IN { HERE.! NEW TRACK BLOCKS? ~ --~ 2f"-- - Break in new track pads on a paved road or a smooth secondary road and stop after each 15-mile phase and tight- en up end connectors if they need it. HDN WRIGHT, S WRIGHTT! IT'LL OND Y ca~ TAKE A MINUTE. This expert break-in will add hun- dreds of miles of life to the track rubber. On tuther hand, if you run the rubber fast without a break-in you lose those hundreds of miles. Dri\ing-aftir )ou break in sour track like an experr, operate it like an expert no piyot turns in rocky, rough terrain and no sustained high-speed operation. / T- EASY MAN. 161 Avoid going over 20 MPH for long periods when the outside temperature is above 85 F. WHENEVER YOU CAN,- STOP A. WHILE SO Y'R TRACKS CAN COOL OFF! --h- Turn-in-The expert always takes the good track off a tank before he turns it in for rebuild. At the depot new track is put on as part of the overhaul job, so any kind ofjunky track is OK when you turn in a tracked vehicle. Follow these tips and you'll get more good miles out of your track, and your vehicle will behave better too. See TM 9-2630-200-14 (Oct 62) and Ch 7 (Dec 67) for poop on maintenance and wear limits for all kinds of track and track components. ~ 8 ~L~- ~IE _uFi ~-L~- ,sJ~c~ M88 VTR SOLENOID QUIZ S P'DRAULIC'S SHOT- SCOULP BE MY GOLDAN-G SOLENOID! HEIE'S THE QUESTION :. I % SWhat happens if the engine governor electric S,4solenoid gets rusted? Sl e The governor can't hold down the engine speed as much as it should during winching so the hydraulic system operates under higher pres- sure than it was made for. Result? Torn up hydraulic pumps and broken hydrau- lic lines. But howcum the solenoid gets rusted? Water condenses inside the housing or seeps First take the solenoid off and dry it. Next you gently get the rust off with a little fine sandpaper. When you put the solenoid back, use the gasket but also seal around the opening with a couple dabs of gasket shellac. FSN 8040-664-4134 gets you a pint can. You also rub a little insulating compound on the rubber of the electrical connection. FSN 5970-159-1598 is good for an 8-oz tube. This works fine for years but after several cleaning the solenoid gets too worn down to do its job. Then you put on a new one. Governor solenoid repair kit FSN 2990-893-5931 includes the solenoid and a new solenoid gasket. When you put on a new solenoid you also adjust the governor the way it says on page 149 of TM 9-2320-222-20 (Aug 66). 22 HOWITZER HAPPENING GETS NEW NAME... When you see Item 13 in TM 9-1025-200-ESC/1 (Mar 68) does it make you blink? telescope. So what do you do if you have an M12A7C telescope and what is an M12A7Q anyhow? The M12A7Q telescope is an MI2A7C, MI2A7F or M12A7H telescope after MWO 9-1240-236-50/1 (Aug 67) ...AND has been applied. This MWO, which by now should have RETICE been done to all M 12A7-series telescopes, provides a different reticle. Regardless of what type of MI 2A7 telescope you have, give it an ESC rating on DA Form 2404. The ESC rating standards are the same for all versions of the Ml 2A7. If your telescope has not been converted yet, have this done . and ill out the Equipment Modification Record (DA Form 2408-5). Pages 4-24 to 4-28 of TM 38-750 (May 67) tell you how. BRUSH-OFF FOR ARCING Burned up because you have elec- know the kind you get when you trical brush contact burn-outs in the have aicing between the brush con- power cupola for your M114A1 cor- tacts and contact ring. mand and reconnaissance carrier? You Burn no more by getting rid of dirt, oil and other unwanted junk from Y'SURE around the brushes and ring. Please- STHEM no steam or water. HARE Instead, get yourself a piece of soft ARE C dry cloth. A small arms cleaning swab Swill do. Using a handy finger, hold the S/ cloth against the contact ring-on either side of the contact brush at the Srear of the cupola. Then, with all elec- trical switches OFF, manually traverse the cupola as you hold the cloth against the ring. Traverse the cupola at least BRUSH CONTACTS one 360-degree turn to make sure you don't miss anything. 23 A CLOGGED BREATHER IS LEAKY SEALS AND COSTLY CHECK YOUR BREATHER VALVES-- LIKE AROUND THE STEERING GEAR, DIFFERENTIAL, TRANSFER ANPAXLE HOUSING-- A PIRT- PLUGGED BREATHER r CAN MEAN TROUBLE, If the dirty valve is on the transfer or steering gear housing, you may find the shaft and control valve oil seals bursting. If it's the grimy one on the differen- tial or axle housing, you'd better inspect the brake drum for lubricant blown out through the seals. You may even suffer an outbreak of failures if enough pressure has built up from many paint-blocked breathers on new and rebuilt trucks. A ONE-WAY TICKET TO ALL SORTS OF TB ORD 625 (Jan 56) gives you REPAIRS good pointers on cleaning ventilating valves. -- GET TO valves. '.KE IT TELLS KNOW US ...VWHERE \ WHEN TO INSPECT. WE'RE AT...ANP FOR s PM'S SAKES... KEEP US C : -.. BREATHIN'! -Y 'MEAN PAILY- RIGHT AFTER A SNOWY OR MUPPY MISSION Along with the TB, be sure you read the TM of your own vehicle and replace a valve according to the TM word. SCheck your -20P for the breather you need. FFFF Keep in mind to clean the area GAsF around the valve too. Otherwise, any dirt there will'drop into the case when you're removing the vent.- MA You clean all ventilating valves by soaking them in a drycleaning solvent or in mineral spirits paint thinner. After that, brush them with a stiff brush. The whole idea is to make certain you've cleared the passages, and that the valves move freely. .;' If you have to, use a soft metal rod to remove obstructions. SThen, after you've dried the valves I with compressed air (10 PSI or less), you finish the job by lubricating them sparingly with clean engine oil. You'll see new life in your truck after this small PM chore. 25 V,7- G838-SIIES I/4-TON TRUCK... BONE YARD BUMPERS Dear Editor, Rubber hood bumpers on our M 15A I /4-ton trucks don't stay too well in those square holes in the top windshield frame. Adding trouble to trouble, those bumpers are a non-stock item. And there're none to be had at the cannibalization point, because everyone else has the same trouble. But you can get replacements at the bone yard, anyway, if you know where to look. Those brake and clutch pedal bumpers (FSN 5340-678-1431) in the M151A I seem to be the same thing and fit just dandy. SSG Chester E. Maupin Indiana ARNG / HEY, HOW ABOUT THESE BRAKE OR CLUTCH PEPAL BUmPERS., (LU(H BUMPER MAKES ,-- GOOD ... WINDSHIllD 3P 7 BUMPER OLJ WAZNNA Bu V RUBBER HEEL HORSE 5HOE ...GOT PENIL- ERASER OR... _/ ( (Ed Note-That's usin' the ol' bean-and it's in the spirit of that vehicle's maintenance policy in TB 750-98-23 (Mar 68), Appendix B, and in TM 9-2320- 218-34 (Jul 68). One suggestion, though-dab some epoxy cement on those hood bumpers before you install 'em and they'll stay better. Get adhesive, paste-type, FSN 8040-847-6387, MIL-A-8623, listed in Fed Cat C8000-IL-A, (Jan 68). ADAPTER FOR M151 You'll have no more trouble getting to those U-joints of your M151 1/4-ton truck if you use the 6-in grease gun coupling adapter, FSN 4930-204-2550, which is found in your lubricating kit. This kit, FSN 4930-357-6301, is a part of your No. 1 and No. 2 Common Tool Kits. Yes, you can tote the M3A3 smoke generator on the M151 or the M38 1/4- ton trucks-or on the M100 or M416, 1/4-ton trailers. But first support has to work over the generator's M2 mount like it says in MWO 3-1040-202-45/1 (Apr 68). With the MWO fix the generator can be easily swapped from one truck or trailer to the other and you can load and unload the generator faster, too. And, M33 by the way, the stock number for the M3A3 in the MWO's para 5 is really FSN 1040-587-3618. The M3 mount for the oil drum needs MWO 3-1040-255-45/2 (Apr 68), so you can lug the oil in either one of the trailers. -M561 AND M792 ESC's Better check with your pubs people to make sure they've ordered Equipment Serviceability Criteria pubs for your M561 1 1/4-ton cargo truck or your M792 1 1/4-ton ambulance truck. There're write-in's on DA Form 12-38. M131A5C TURN SIGNAL Order under FSN 6220-903-6647 if you need a door-and-lens assembly for that new type turn signal light on your M131A5C 5,000-gal fuel servicing tank semi-trailer. This is selected lisr of reent pubs of interest to orgonizational mointe- nonce personnel. The list is compiled from recent AG Ditribulion Centers Buletlin. For complete details ee DA Pom 310.4 (May 68). and Ch I (Jul 68), TM', TB.s etc.; DA Por 3106 (Jul 68), and Ch 1 (Ot 68). SC' and SM's; DA Pom 310.7 (Od 68), MWO',. TECHNICAL MANUALS TM 3-1040-254-23P, Oct, M106 Port 450 CFM Disperser Riot Controt Agent. TM 3-1040-257-12, Aug. M9E1-7 Port Flame Thrower. TM 3-1325-237-10, Sep. XM925 Bomb Fuze and Bursler System. TM 3-4240-237-15 C1. Oct, MS Pro. tective Oulfit. TM 5-1940-200-20P, Oct, Bridging Boots. TM 5-2805-203-24P, Oct. 10-20 HP M.S. Goa Eng. TM 5-2805-257-14, Sep, 3 HP Gas Eng. TM 5-3610-229-25P, Oct, Web Offset Printing Press. TM 5-3655-217-15, Oct, 150 Gal Skid Mid Argon-Nitrogen-Oxygen Liquid Storage Tank. TM 5-3895-322-20P, Oct, Gradation Control Unit Aggregate Trailer Mid 100-150 TPH Mdl KA-60. TM 5-3910-209-20P, Oct, 100-150 TPH Aspholt Bucket Type Comp of Mixing Plant Elervtor. TM 5-4120-226-20P, Sep..18,000 BTU Floor Mounting Air Conditioners. TM 5-4120-259-25P, Sep. 36.000 BTU Floor Mounting Air Conditioner-. TM 5-4120-299-25P, Sep, 6,000 BTU Air Conditioner... TM 5-4310-222-20P, Oct, 125 CFM Air Compressors. TM 5-4310-225-15, Sep. 55 CFM Compressors. TM 9-1005-211-12, Sep, M1911AI .45 Col Automatic Pistol. TM 9-1005-224-25 C2, Nov, M60 7.62MM Machine Gun and M122 Mount. TM 9-1005-231-25, Sep, M8S .50 Col Machine Gun. TM 9-1015-215-12 C3, Oct, M30 4.2 Inch Mortar on M24A1 Mount. TM 9-1015-223-24P, Sep, M67 90-MM Recoillest Rifle. TM 9-1055-201-12, Oct. M20A1 M2OAIBI 3.5 Inch Rocket Louncher. TM 9-1430-250-15P/5/1, Oct. Nike-Herc. TM 9-1730B C1, Nov, M42, M42Al. M41, M41A.1 M41A2, M8AI, MBA2, M52, M52A1, M44AI, M75. TM 9-2320-209-20 C3, Aug. 2V2 Ton Trucks. TM 10-3610-228-25P, Sep. 220 V 60 Cyc 3 Ph Web Offtst Printing Press. TM 10-3930-252-20P, Oct. Elec Fork- lilt Truck 4000 Lbs Cap. TM 10-3930-408-20P, Sep. Wheeled Warehouse Tractor Gas Pneumatic Tire, 4000 Lb Drawbar Pull. TM 10-7310-217-14, Ocl, Heavy Duty Oil Burning Range. TM 10.7310-218-14, Oct, Heavy Duty 4 Burner Gas Range. TM 10-7310-219-14. Oct. Gas Baking and Roasting Oven. TM 10-7310-220-14, Oct, Goa Deep Fat Fryer. TM 10-7310-222-14, Sep, Elec Deep Fot Fryer. TM 10-7320-205-14, Oct. Elec Food Mixing Machine. TM 11-5820-642-25P, Oct. R-903 (XE-3) /PRD Radio Receiver. TM 11-5820-686-25P, Oct, R-1420/ URR Radio Receiver. TM 11-6625-586-12, Oct, AN/URM- 103 Sig Gen. TM 55-2330-207-10-2, No,. M129AIC and M129A2C Semitrailers. LUBRICATION ORDERS LO 5-3655-207-12-1 and -2, Nov, Acetylene Semitraller Mid Gen and Charging Plant. LO 5-3655-209-12-1 and -2, Nov, Generating and Charging Plant Oxy- gen and Nitrogen Semi-Trailer Mid. LO 5-3805-201-15-1, Nov, Earth Mov. ing Equip Leaders. LO 5-3820-238-12-1, Oct, Go, Pow. ored Percussion Well Drilling Machine. LO 9-1450-585-12, Aug. XM730 Chaparral GME Carrier. LO 9-2320-209-12, Oct. 21 Ton Trucks. LO 55-1905-217-12.1 and -2 and -3, Oct, LCM-I500 Thru LCM-8519 74 F Lg D&l Pwr Dnm Steel Mechanized Landing Craft. MISCELLANEOUS AR 750-35, Dec, Alteration ol Moterlel. MWO 9-2320-211-30-12, Nov, M61A2, M63A2, M54A2, M55A2, M52A2. M543A2, M51A2 5-Ton Trucks. MWO 9-2320-244-20/1, Oct, M715 and M725 1 A-Ton Truck. MWO 9-2350-217-20/13, Nov, M108 and M109 Howitzes. SB 11-613, Oct, MK-693A Maint Kit. SB 11-616, Oct. Control of irstn Gen Night Vision Equip. SC 3433-95-CL-A02, Oct, Ctting and Welding Torch Outfit. SC 3439-95.CL-A01, Oct. AC 115 V Resistance Heating Soldering and Brazing Ouft. SC 4220-97-CL-A01, Oct. Loru I Per- son 30 Ft Depth Diving Equip Set. SC 5180-95.CL-A47, Sep, Chaparral Guided Mis Org Maint Tool Kit. SC 5180-99-CL-AO6, Nov, Elec Repair- man'l Army Acft Tool Kit. TB 9-1425-324-25, Oct, Sergeant. THE DATE'S IMPORTANT! Here's news for you M728 combat engineer vehicle cannoneers: There's a new obturator pad (FSN 1025-072-6655 ... P/N 8769416) in supply for your 165-MM weapon. It's got a date-1-1968, for example-stamped on the inner ring. Use it every time. Here's the kicker: If the obturator pad you've got doesn't have the month and year stamped on its ring, you must replace it with one of these new ones. Whatever you do-don't fire off with the old-type pad in there! 28 A SORROWFUL STORY! SLICED FROM THE SEETHING( SYSTEM OF SUPPLY...OR IT BEGINS AT A BATTALION H.Q. WHICH HAS JUST BEEN ALERTED D TO MOVE UP AND SUPPORT AN ATTACK. A READINESS BRIEFING IS UNDER WAY..THE LOGISTICS READINESS OFFICER SPEAKS... A TRUE, TUlGID TALE OF TROUBLED, TIRED, TORTURED GUN TUBES. THEY'VE ALL BEEN REMOVE J f( ANP EVACUATE TO GENERAL 0 SUPPORT FOR REPAIR CALL 6 , OR REPLACEMENT! TELL 'EM TO ISH THAT JOB S THROUGH... S WE'RE HURTIN. ^m.^^^ HELLO, HARRY, ABOUT OUR HOWITZER GUN TUBES... YEAH... YEAH... YOU WOTF ... OH, REALLY?? ...BUT WE DON'T HAVE A TEST GAGE THAT WILL REVEAL THE CONDITION OF METAL FATIGUE WITHIN THE TUBES... WE HAFTA CUT "SLICES" OUTTA 'EM FOR ANALYSIS WHICH WILL J DESTROY THE TUBES... N SO CONPEMN 'EM AND DO IT i ...TOO HAZARDOUS, SIR... THE SAFETY OF YOUR GUN CREWS AND ANY BYSTANDER WOULD BE IN DANGER WHEN THEY'RE FIRED- WE DON'T WWANT THAT... DO WE, s I SIR! MA Jat forms for your qun tube was planned lt* For itfo that's sure in emanoL-- Correctly applied, It COULD save your hiiCe... h g By teUllin the facts as they stand! / A 4EP E-4 / DA 40 8-A: 4 I)ETACHERp ,-il. v'HREVER SHEYG60 f IF YOU WANT TO DISPLAY THIS CENTERPIECE ON YOUR BULLETIN BOARD, OPEN STAPLES, LIFT IT OUT AND PIN IT UP. I II m~g~ IES ..THE 2408-4 I1 THE TUIBEIP RECORD OF FIRING ... IT'S LIKE YOUR SERVICE I RECORD IS TO YOU!! UNLESS SUPPORT.. OR THE NEXT USER, KNOWS IT5 HISTORY -THAT GUN COULD BE AS DANEROUS TO THE USER AS IT IS TO THE ENEMY! SO, YOU SHOULD BE SURE TOTALS ARE TRANSCRIBED TO THE NEW FORM WHEN THE OLD ONE GOES TO THE NMP!? j PSSsTI YES... SURE... GREAT.! FLYING HELMET STRIPES HERE'S HOW TO APPLY IT: Clean your helmet with soap Then use another damp cloth T w and a dampc doth to wipe off the soap. Then wpe dy. Cut 2 strips 5 inches long, 1 strip 8-3/4 inches long, and 2 strips 7-1/2 inches long. Remove the paper backing from the tape and press the tape on to the helmet. Smooth it out and trim the extra tape from the center of the visor housing track and housing edges.P: 1 PI IN COLD CLIMATES... DO IT TP: 1 PIECE FRONT: 2 PIECES INSIDE A BUILDING WHERE IT'S 2"x8% 2" x71/2" AT LEAST -f60*F. OR IT WON'T HOLD, BACK 2 PIECES 37 It took some doin' but the battle against foreign object damage is being won. First, there was the sand and dust separator that corralled dirt in the air and kept it from causing erosion of the engine compressor blades. Now, along comes a screen that goes outside of the separator on the UH-1B, C, D, H and AH-1G models to keep out nuts, bolts, cotter pins, safety wire, dzus fasteners and other large objects. 1560-167-8113 is the screen you want. 3 a trapping sand and dirt to eliminate ero- And Ch 1 (16 Aug 68) to MWO 55- y sion of the engine compressor blades. 1520-210-30/17 and Ch 5 (4 Sep 68) Blade erosion reduces efficiency-robs to MWO 55-1520-211-30/35 on instal- an engine of power. lation of the particle separator puts it .g The engine screen takes over where on most models. An MWO to put the L /the screen leaves off to get rid of large screen on the Huey(obra is in the mill. objects. You get a maximum power loss of 1 (H But what about hardware even per cent, but it makes your engine safe tools-left behind after maintenance from FOD about 99 per cent of the time. is pulled with the separator and screen It's that 1 per cent possibility you off? That's the rub. crewchiefs and mechanics want to keep When you pull line maintenance try in mind. these PM tips to help prevent engine FOD. MAKE SURE YOUR BIRP HAS A KEEP SEPARATOR CLEAN L SCREEN. Remember that during the dry season dirt in the separator is going to build up fast. Before you know it you've got several inches collected in the box assemblies. The PMI checksheets call for clean- ..ing the separator. But if the dust is really flying where you are it's a right- a smart idea to clean it more often. e job of Like-empty the dirt out of the boxes on the Daily. BE SURE SEPARATOR IS KEPT CLEAN For a thorough cleaning job wash mud from the plastic boxes and foam insert by using clean cold water. Shake off the excess water. Let the boxes air- dry or wipe them with a clean cloth. Clean out any sand or water from the well of the lower air filter. Wipe the well with a clean cloth. If the filters are in place be sure you don't puncture the screen. Take out the filters and shake out any loose dirt. If they're really dirty, wash them in clean water and scrub with a soft-bristle brush. Shake off the excess water. Let 'em air-dry or use a cloth for drying. That's all it takes to keep your separator sparkling clean, man. COUNT YOUR TOOLS When you mount your bird leave the tool box on the ground-or in the WHERE'S MY WRENCH? troop compartment in bad weather. It's hard to' keep track of the tools you use .if you lug the tool box up to the engine deck or to the roof and work directly out of it. Take out only the tools you need and count 'em. Then go to work on your baby. SEARCH OUT DROPPED, LOOSE HARDWARE While you're making with the wrenches keep track of the hardware - nut, bolts, washers, cotter pins, safety wire. /7/-,-// If you drop a part in the engine inlet area, like under the separator which doesn't have the new screen, dig-dig -dig, man! Go in there and find it or the stage will be set for engine FOD. Loose cowling and inspection plate fasteners are a real problem. If one little dzus fastener comes out and hits the fan, C-A-R-U-N-C-H!! It's umpteen hours of down-time and much moola for an engine change. During inspec- tions of the engine inlet area be sure those fasteners are secure. Wind up your maintenance by count- ing the tools as you put them back into the tool box. r t FOP ANP SANP EROSION THAT'S WHY ...ANP BE CAUSE MORE THAN HALF YOU'VE GOT SURE THE PREMATURE FAILURES TO ORPER THEY'RE < OF ENGINES TAT GO FOR THE INSTALLED. PEPOT REBUIL-P. SEPARATOR SANP SCREEN-- VSOONEST... TWIST 'ER I WAS JS' FEELING' I W I EJ ( ^ [FOR LOOSENESS! / EASY, MISTER! ... SWhen you birdmen handle Huey (UH-1) flight control tubes for looseness or binding on a bearing check, go easy on the muscle power. Using too much twisting force on rubes with bearing, P/N AN206DSP4, FSN 3110-198-0336, in'em can over- load the bearing and pop out the bearing retaining clip... exit the ball bearings. Never use a screwdriver (or any other tool) in a clevis SVE when twisting the tubes. Use hand pressure only, on the THE tubes. BEARINGS If a clip does pop, tho, fire off an EIR (DA Form 2407) to the Aviation Command, ATTN: AMSAV-R-EU, giv- ing the manufacturer's part number, assembly number, bird model and serial number plus the total hours on the failed bearing. PILOTS...USE THE SCAN LINE The transmission oil pressure caution light on your Huey (UH-1) can give you the cold clammy . sometimes without any real reason for sweat. The light switch can short out if water gets into the housing, causing a short across the con- tact points. The short causes the caution light to glow -normally an indication of low transmis- - sion oil pressure. If the transmission light comes on in your bird, look sharp! Run your peepers up to the transmission oil pressure gage. If it's in the green you've got a faulty light switch and you can complete your mission. Be sure you write I'M up the faulty switch. CHECKIN' Remember that the purpose of all bird caution BOTH lights is to get your attention. Scan your instru- EM ments for the real status of your bird. i 8 S. WHAT "' HAPPENED TO THjE DOOR. '* Now you see it- now you don't?? That's the way it is with the passenger doors on your Huey. Fly with a door partly open, and the wind can yank it off. More tail rotor blades get FOD that way than you can shake a wand at!! No magic needed when you fly a doors-on bird, tho. Just make sure the door is latched closed. If you want the door open be sure it's all the way open and secured with the cotter pin. This goes for all Huey doors, except on the "A" model, which can't be secured in the open position. CLOSED-SECURE-OK OPEN-SECURE-OK PARRY OPEN-NO. 101 AIRBORNE SMOKE SCREEN The XM52 smoke-generating subsystem used on the Huey (UH-1D) needs a strainer in its fog-oil filling-line assembly. And, it needs it now. The strainer will catch any scum that may form in the fog-oil drum. Without the strainer the scummy stuff will get fed into the system and it'll cause wear and damage in the pump and motor assembly. The strainer (Part- No. U6697) is for free from your general support outfit. To install it you just remove the bulkhead quick-disconnect fitting from the dip tube assembly, clean the dip tube and hose assemblies, insert the strainer into the flared end of the dip tube and then replace the fitting on the tube. Then you can check the filling-line assembly at every filling and clean it as needed with solvent. 42 It! THE ML-102 BAROMETER TO MEASURE THE PRESSURE <- P.. : P-,_EN.IL Take 'em outside! Yessir, you aircraft control-tower types when it's time for a pressure reading on your ML-102() barometer, be sure you take that reading outside your shelter. Thing is, ML-102 barometric pressure readings taken inside your AN/TSQ- 70A aircraft control central, or AN/TSQ-72 landing control central, can be wrong because of the pressure-temperature differential between the inside and outside of the shelter. So when it comes to barometric pressure readings ... take 'em outside! TAT's NOW XM64 You HuecyCobra armament guys, * don't let it throw you if )ou read about the Tactical Armament Turret (TAT) system under the designation XM6-4. It's the same old TAT-102A parading under its new Army symbol, that's all. WHAPPAY''A KNOW IT IS THE SAME! .' . WHEW... - ."~ The unusual is "the usual" in- country, weather-wise. You hase to fight dust and rain e\er) inch of the way to keep )our ssorkhorse in the blue. With the Chinook (CH-47) main rotor blades w shipping dirt into the elec- tronic equipment compartment, the AN/ARC-51X UHF receiver-transmit- ter, for one, really takes it on the chin. The blower filter gets packed with dirt right-quick. EVERY DING DON i: 1 A SPIT AKN'SHINOLA ' TE OI HETARTHE MONSOONS HIT--OR !, ., IT GETS DRY AND DUSTY 2W ,... WHAT KINPA TOUR SDI. I DRAW ANYHOWF MAN, and loose dirt from your radio equip- ment and shelves by using a clean, lint- free cloth. Use cleaning compound to remo e grease and ground-in dirt. DIRT HERE GRINDS INTO CONTACTS CLEAN HYDRAULIC SYSTEM-A MUST Crewchiefs-always keep a clean, lint-free cloth in your tool box. It comes in mighty handy for cleaning all the actuator pistons and SAS links. \\iping dirt and sand off the pistons once in awhile gill keep grit from cutting into the actuator seals, causing ruined seals, leaks and a contaminated hydraulic system. .- ..10.1 I- 'Course, the periodic PM checks spelled out in TM 11-1520-209-20 (Nla. 65) Dirt gets under the co'er and grind, call for radio-types to eye the filter for cleanliness every 200 hours. into the contacts as the drum turns If the bird is operating in a dust bowl, tho, better move this chick up to the around can shorten the life of the intermediate. The same goes for other set checks, depending on) our experience. control. A blast of compressed air A little compressed air (low pressure) on the filters should get rid of the dirt should get rid of the dirt and grit. and give you cool-running sets. Fact is. 3ou want to go all-out %ith Don't forget the control panel, C-6287/ARC-51BX, on the lo\ cr console. the cleaning bit. Get rid of all moisture 44 45 KEEP DIRT OFF PISTONS FILTER CLEAN? c~ Of course you also want to wipe the top of oil and hydraulic cans before you open them so you don't end up with a dirty bird-deadlined for a system cleaning. When you disconnect hydraulic and oil lines keep a container handy to catch the run-off. Otherwise, this stuff will drain into the bilge makes removing the floorboard and cleaning the bilge a real tough proposition. KEEP COOL JUNK GOES THRU SCREEN Never overlook the transmission fluid cooler, either. Straw will sail right thru the screens on the clamshell doors and lodge on the cooler radiators . cut down on the cooling air flow. Keep those radiators clean by brush- AND ENDS ing out any debris. UP ON THE RADIATOR PROTECT MAIN ROTOR REST THE Before you take the main rotor off your bird latch S.HUB ON on to some old bird tires from the salvage yard. They A TIRE make excellent shock absorbers for the hub and blades ... much cleaner than placing the main rotor on the bare ground. To further protect the blades from vehicle and foot traffic be sure you rope off the area. AREA ROPED OFF SUPPORT THE BLADES ON OIL TIRES STOP RAMP FOD The hydraulic pressure in your baby brings the ramp up with a "womp!" If there just happens to be a tool or part laying on the edge of the ramp it won't make any difference, as far as ramp closure is concerned. The actuators UATRS ACTUATORS Will will push the tool right thru the skin what a PUSH TOOL revoltin' development! S f'4 THROUGH SKINI Keep that ramp clear. m B 1 I I^ ~~^ ^ KEEP REPAIR PARTS CLEAN N The "keep clean" deal goes for all 4 ' your repair parts, also. Lea-e the parts in the shipping containers and you'lll .r 4B project them from the st irlm g dust and m 100 0 pounding rain. Uncover parts only Aughen ou re ready to put rhem on oour bSo, let's get those screens on. Protect your engines. MIN ONCE PUST If your Chinook (CH-47) engines don't have an air inlet screen to protect them from foreign object damage get T move-on, man. MWO 55-1520-209-20/59 (26 Aug 68) has the scoop for your bird. Before you can put the screen on some models, tho, MWO 55-1520-209-30/67 (27 Jul 67) has to be applied. So, let's get those screens on. Protect your engines. NEW BIRD BELT HERE Before you supply types request Sioux (OH-13) engine cooling fan belts, make sure you eye Ch 1 (9 Feb 68) to TM 55-1520-204-20P. Only belt, P/N 47-661- 041-3, FSN 3030-879-6507, is authorized. Accept no substitutes. / THIS GOES FOR ANY EQUIPMENT WITH KNOBS, PIALS, LEVERS OR SWITCHES! 1. Unlock first if there's a control locking device. Pressure on a locked control may put it in a shop for repair. 3 Stay home on the range Trying for lust one notch more or less than the rated range is lust asking for trouble. This type of "fudging" for a little extra may soon cause you to get nothing at all. 4. Never finger your way past a stop point. The best you can get from this is fuzzy operation and early breakdown. And your arm could get twisted by a statement of charges and a payless payday. ON YOUR H-189/GR HEADSET... THOSE SHAKY, SHAKY PINS The contact pins in your H-189/GR headset usually do what's expected- make contact. But slippage of the 2 pins in the earphone element-and microphone ele- ment, too-can often cause a short with the metal shield covering the elements. That, o' course, can knock out your element. Trouble is, the contact pins aren't any too secure in their plastic mold, so-o-o-o, rough handling' or incorrect installation in the headset can shake 'em up. Then the pins can slip and come into contact with the metal shield on the element. Here's what you can do for a temporary fix: USE EPOXY PASTE TO HOLD PINS TIGHT Use a fast-drying epoxy paste as a filler around the contact pins to hold 'em tighter. This'll cut down chances of a short caused by the pins touching the metal shield. To request the epoxy paste, use FSN 8040-847-6387, as listed on Pages 88- 89 of Fed Cat C8000-IL-A (Jan 68). Nix on trying to repair failed elements. These should be discarded, and only working elements should be given the epoxy treatment. 50 23-INCH XENON SEARCHLIGHT... COOL AND CAPABLE If there ever was a piece of equipment intended to keep its cool, that item's your 23-in Xenon searchlight. And you can help keep it that way by heeding this: This means you don't install any tion sticKEEP YOUR IT i1N' T TH CLIMATE! bunged up because of its exposed posi- This means you don't install any tion stickin' out from the bottom sur- aluminum bars or a protective shield-- face of the searchlight. You could 'cause they can cause the lamp to over- repair damaged screens by rewelding - heat and give plenty of trouble, then keep them in shape with careful What's more, a shield could get handling. 51 YOUR AN/PRC-25 RADIO SET... IO SET...SAVE THE FRAME Hold one, Sparks! Take it a lirrleeasy when vou shuck that AN PRC-25 radio set from off your achin' back. Y That harness frame WHEw l is aluminum alloy - which means it's a heck I- of a lot lighter than if it were made out of steel. It saves pounds on the back at the cost of an ounce or two of TLC. So-o-o-o, please don't ... NOT TO toss it around, drop it ENTION from off your back ... -THE RADIO! or otherwise bang it up. DON'T BE SHOCKED, BUT... That handy TL-13A pliers handle fix mentioned in PS 191, Page 6 is no guarantee that you can go out and grab 10,000 volts. No, sir! Even with milk can rubber tubing, keep away TRST from hot wires and possible shock sources. You get some THESE insulation benefit from the tubing, but don't trust it all PANTS... the way. TELETYPEWRITER TIP Take a listen, you teletypewriter types! If you yearn for the best and most specific poop on lubing your machine, take a gander at TB 11-5800-204-20/1 (Feb 66). The TB also lists stock numbers so you can order the lubricants. 52 TOGETHER AND LET'S SEE SLOW NOV, BOTH IN THE OPPOSITE DIRECTION OF THE ERROR! You say you try to adjust the antenna tune and antenna load for your AN/ GRC-106 radio set like the chart says. But you just can't get the meter pointers to center at the same time? Before you send the set back to your support unit, give this deal a whirl: Turn both knobs together in the opposite direction of the indicator error ... and do the twisting real slow. It's almost a sure thing that the pointers will center when you do your adjusting this way. REEL TROUBLE-THAT'S WHAT Those wooden reels holding' your multipair cables don't bear up any too well in tropical climes. Prolonged outside storage of the reels ... plus the climate .. plus rough han- dling-all this'll weaken and break 'em. But you can extend their usefulness by extra-careful handling. Metal reels do better. They don't break and they can be re-used. You do have to watch for corrosion on those big metal spools, though. If your metal jobs have rusted and need emergency attention you can hit the rust spots with some semi-gloss paint (MIL-P-13596): _ 5-gal pail, FSN 8010-584-3157 u55-galdrum, FSN 8010-584-3158 C Both are olive drab, and the color number is X24087. One caution: the paint is not effective over spongy or scale-type rust, so do a little PM on the reel surface before applying the pretty stuff. ON YOUR AN/PPS-5 I L RADAR SET ... J, THERE'S NO CONNECTION! If you're coming' up with bent or broken pins in the connector plugs of your Pipsy-5 CX-8666 cable assembly, it might be high time to take a good look at the situation also the pins. Y'see, there's no guarantee of an exact matchin'-up of the connector plugs before contact so you've gotta be gentle and careful all the way. If you cock your connector plugs during the matching, you can bend or break the pins. Or there can be damage when you forget and re- verse the cable-and end up trying male to male mating. Take pains to line up the male plug to the receiver-transmitter unit and the female plug to the control-indicator unit. You're missing a real good thing if you're not tuned-in to the DX (Direct Exchange) sec- ) tion that supports your outfit. The DX s stem is authorized by AR 711-16 (para 14-8), the bible for your sup- ply support outfit Its stocks normally include the repair parts and assemblies that're coded R (recoverable. repairable) in your maintenance supply manuals- plus any other fas-.moving, high-density items that can be repaired by your main- tenance support outfit. MM ... 5UPPC ----91-~-TA-W ri3l A I T^ FOR To let you know what items you can swap, the DX section puts out a DX list. The list is up- dated quarterly, or so, and it's up to you to keep the current list handy. The list provides FSN, item description info, etc. To trade with DX all you do is fill in a DA Form 2 102. SExchange Tag, for the unserviceable item, attach the tag S to the item and deliver the works to DX. (The section is ,- ''-"- normally located close to, or part of, your maintenance i 1 support outfit.) TM 38-750 (May 67), para 3-2, gives the scoop on | filling DA Form 2402. S- The DX-types see to it that the unserviceable stuff you bring in gets repaired and back on the DX shelves quick- S like ... so it'll be ready and waiting next time you need a replacement. Your big job in the DX business is handling the un- serviceable items with a fair measure of respect. That is, making out the 2402's correctly, and packing, wrapping, boxing or loading the unserviceable, repairable items so ._ they'll arrive safely at DX. The better you treat your unserviceables, the quicker (and cheaper) the maintenance-types can get the items back on the DX shelves. KEEPING TABS ON DX ITEMS You needn't record DX swaps on your repair parts document register. Just note 'em on your record of demands card (DA Form 3318). DX items may be authorized for PLL stockage when they collect the required demand info. When a DX item is out of stock you'll get a due-out claim check for your unserviceable item (usually section 4 of DA Form 2402), and A , you'll get buzzed as soon's DX can rustle up a replacement for you. And, incidentally, handling unserviceable items with care-so they'll be easier to fix up-is one way to help stomp out due-out delays. INTERCHANGEABILITY SCOOP Dear Half-Mast, Change I (May 68), AR 735-35, para 6-4e(1)(e)2, calls for interchangeability data on PLL items. Does that mean the FSN and description of any other repair part that can re- place the item recorded on the title insert? SSG O. J. I P FR"K. ..2TM35,M49 U/I EA TM9-2300-223- MS .22 I 2P, INTERCH. W/SN 2920-335-4677 9O-953-97B4 RESULATOREN, GEN HQ63 4 58 Dear SSG O. J., Not just any other repair part. A part's interchangeability info must come from a supply manual, or what- ever publication authorizes the part recorded on the card. Interchangeability of parts is decided by the people responsible for mainte- nance and supply procedures for the equipment concerned not by the equipment users. In older supply pubs the optional item is listed along with the preferred item. But, the newer repair parts and special tools lists (RP&STL's) list only the preferred item. 58f-^t PLL FOR SPACE HEATER Here's how you read the allowance column for PLL items in TM 10-4520- 202-25P (Apr 63). So, for now, don't sweat the initial allowance info in the TM's para 3b. It's being revised to jibe with the allowance columns. GAR WOOD M-22 CABLE SAVER Boom cables on Gar Wood M-22 crane-shovels hit the sheave support spacer bar on the mast assembly if the boom's raised to 65 degrees or over. A sloping slot on a I-in radius cut out of the bar will let the cables clear ... and not weaken the spacer to hurt anything. (WHAT'S THE FSN? _ `cp^-", .r- / -.---, ^ s CO2 cartridges for inflating both the LPU-2-P life preservers and the new LPU-10-P underarm type now come under FSN 6830-543-6693. You'll find it in Ch 5 (Oct 68) to Fed Cat C6800-IL. MIL-STANDARD PUZZLE? TRY- NUMBER BLOCK FPOR AIR CLEANERS Air Cleaner stock numbers for 1-1/2 HP and 3 HP models of Military Stand- ard engines can be confusing, but here's help. Models 1A08-I and -II and 2A016-I and -II use oil-bath type air cleaners, FSN 2940-865-6312, Mfrs code 88408, P/N ERF-4360. Models 1A08-III and 2A016-III use the dry-core type, P/N 13211E8448, FSN 2940-832-5673 code 97403. DUCTS on For oil-bath cleaners, use pipe-to-tube ELEMENT elbow FSN 4730-263-4980; Packing, pre- For dry-type cleaners on 1A08-ll and 2 formed, air-cleaner cup FSN 5330-608-6432; A016-111, use Elbow, Air Cleaner Duc, FSN clamp assembly FSN 4730-908-6292; and 2910-867-8730, code 97403, P/N 13214 duct, air cleaner FSN 2940-439-8081. E7052. Ducts come in Parts Kit duct, Air On 1A08-1 and -II, elbow, air cleaner duct, Cleaner, FSN 2805-953-1563, code 97403, is P/N ERF 439,code 88408; on the 2A016-1 P/N 13214E8187. Cores are Element, filter, and -II models only the elbow is FSN 2940- air cleaner, FSN 2940-225-4842, code 97403, 972-7954, code 97403, P/N 9787E19-3. P/N 13211E8449. LARC V FUEL FILTERS Water, water everywhere, including in the fuel filters of your LARC V. If you're in that warm, wet, and woozy climate where you have water in your LARC whether you're in the water or on land, then you have to drain those fuel filters often. When you take those fuel filter drain plugs out and put them back so often, there's a chance you'll damage the threads and filters. To make those fuel filters easier to drain, remove the pres- ent drain plugs, and use brass drain cocks, FSN 4820-275- 2224, in place of the plugs. You find the drain cock listed in Fed Cat C-ML-A (Aug 68). USE BRASS Don't replace those plugs for the drain cocks unless you DRAIN COCK are in that wet climate. FSN 4820-275-2224 RUMOR 50- FACT 30 Dear Sergeant D. C., You and the LO's. The only time you'd put OE-50 into these engines would be in an emergency. It's too heavy to do a good lube job on these engines. H110/14t FILTER ELEMENTS LOW PRICE! MAYBE NOT OFFICIAL-- BUT REASONABLE\ ACCURATE FACSIMILE... ON USING VERY ) FINE MESH AILI FILTER, ITy r The standard filter elements you use in your filter separators have a 5-micron filter that'll filter particles 5 microns and larger in size. To give you an idea of the size of a micron, a human hair is 100 microns in diameter. So, if you have a filter separator, you'll want to make sure you get the standard filter element, FSN 4330-983- 0998, that meets Specification MIL-F-52308 (ME). That means it must come through your regular Army supply channels and not direct from the manufacturer. You know what can happen to your equipment when it gets dirty fuel. Never take that chance, make sure you get the right filter. FOR SUPPLY AND MAINTENANCE TRAINING Could be you've missed 'em ... the 37 DA pamphlets in the 350-series. They cover maintenance on the gear you work with. And, several cover unit supply. You can find 'em listed in Ch 2 (Aug 68) to DA Pamphlet 310-1. You can get training aids for a few of these pamphlets from your audio-visual center. They are: SLIDE NO USED WITH T38-11-1 (49 slides DA Pam 350-21-1 Organizational Supply T38-11-2 110 slides) DA Pam 350-22-1 DS Supply T38-11-3 (28 slides) DA Pam 350-23 Commanders' Maintenance T38-11-4 (7 slides) DA Pam 350-26-1 M151 Organizational Mechanic T38-11-5 (S slides) DA Pam 350-32-1 M151 Driver These come in the form of vellum reproducibles. Your audio-visual center makes vu-graph transparencies from them. Or, you can use the vellums in opaque projectors. Dear Half-Most, WHO KEEPS THE LIST? What's the score -is an organizational unit re- SUPPORT M UST- quired to keep a list of S2407's on DA 2405 USING UNIT MAY SSG 0. F. W. WE KEEP A Dear Sergeant O. F. W., LIST ON VA 2405 ) Nope-but you may keep such a list, like TM 38-750 ONLY IF WE says. WANTA / The requirement depends on whether a unit is on the y "sending or the receiving end. Support units receive main- . tenance requests (DA 2407's) and are required to list 'em on DA 2405. Normally organizational units send DA 2407's only. They keep a list on DA 2405 only if they find it useful-for control of DA 2407's used as job orders within the unit or large numbers of DA 2407's sent to support. W E WE GOTTA LIST ALL DA2407'S- AND PA 24I'5- SUPPORT ON DA 2405. 62 DOPE So you want your wire rope and cable in shape? First, get it clean. Wire-brush off old, caked lube and dirt, every inch-unless support can steam-clean it for you. WIRE OR BRUSH... WHAT'S NEXT... PEPENDS ON CLIMATE. In dry, sandy country, just keep it clean and In wet tropics, you use Lubricating Oil, dry. Using any kind of preservative grease Exposed Gear, Spec VV-L-751, 100 F pour would just catch grit and grind up the wire point, Grade C, Type II. FSN 9150-234-5200 strands. is for 5 Ibs.; FSN 9150-264-2918 for 35 Ibs. Heat it to apply, enough so it'll soak in good. S SOON OIL In CONUS or Europe, Grade B is summer standard- 800F.pour point, FSN 9150-246-3276 for 35 lbs. Grade A goes in cool weather, 60F pourpoint,FSN 9150-261- 7891, also 35 lbs. Heat to apply either kind. The FSN's are all in Fed Cat C9100-IL. When VV-L-751 can't be had, you can use OE30 but you'll have to give it more attention. But it's best to get the right stuff when you can. VV-L-751 has anti-corrosive in it, and OE30 doesn't. Whatever you use, the object is to get lube down into the cable core and a coat thick enough to stick. You can wrap rolled-up cable to travel- but take off covers from drums and winches when you get to your new work point. Otherwise, condensation can collect inside and rust will gnaw up your wire. STARTER SWITCHOUT ON 2380 CRANE TOPA ,... FE 1URN OUT MII STARTER 1 Burning up starter armatures on your 2380 rough terrain crane? The cure is in a new Repair Kit, P/N SP6029, for the solenoid clutch in the starter switch. You ought to install the kit even if you haven't had trouble because the original-issue return spring is weak, and could hang up on you. Order the kit from: U.S. Army Mobility Equipment Command, ATTN: AMSME-MCC, 4300 Goodfellow Blvd, St. Louis, Mo. 63120. They come for free-and will be available until 30 March 1969. Dust and more dust ... one of the biggest equipment killers in the Army. You can keep the dust out of your Model MS 300 Bruning reproduction set, FSN 3610-753-2263, if you order the heavy-duty, 8 gage, dust cover, Mfr Code 09177, Part No. 20504. It costs $3.40. CAREFUL: Be sure your machine has cooled before you cover it. Self-locking nuts used in aircraft are precision-made so never try to restore one with a locally-made tool, like the one shown on page 55 of PS 194. Use a new nut. Die-Alco- MX Yes you can winterize your multi- fuel, diesel and gasoline fuel systems with alcohol during freezing tempera- tures. Use '/2 pint of Grade III, Spec 0-E- 760B denatured alcohol FSN 6810-543- 7415 (1 Gal can) to every 10 gallons of fuel. Although some tech manuals haven't been updated to reflect this new poop, USATACOM Msg 1-23033 (23 Jan 68) says it's OK. Regardless of the alcohol mix, be on constant guard against water getting into your system. Keep it water-free. The bit in PS 192, page 19, about us- ing 4 steel bolts andassociated hardware in the HueyCobra main rotor trunnion housing also goes for the Huey UH-1C model. Dig up a copy and make a note. Change 3 to your 155-MM towed howitzer's TM 9-1025-200-12 says you should jack up your M114A1 till the tires are off the ground when you're putting it in firing position. Fine. But watch this: If you have to extend the firing jack plunger all the way to get those tires air- borne, slow down in your cranking when you near the limit. Else you might hurt the firing jack stop. No need to play with fire because the gasket on your gas can is lost or in bad shape. You can replace it with a syn- thetic rubber gasket, Type Ill, FSN 5330- 298-7165. TB 385-3 (Jun 68), Fire Pre- vention and Protection, Military Gaso- line Cans, gives you the authority. Now, just a cotton-pickin' minute there! Don't wrap a cleaning patch around your brush when drying the bore or chamber of small arms. It won't get it any drier and it's likely to ruin the brush. Use the swab holder section of your cleaning rod that's what it's for. Would You Stake Your LifeA on the Condition of Your Equipment? '4B 0 C. ;" a a" 9a 0 ao 0 0 ~~ P~ pp~j pi Y |
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| MILLISECOND | CLASS.METHOD | MESSAGE |
|---|---|---|
| 0 | sobekcm_page_globals.constructor | |
| 0 | sobekcm_page_globals.constructor | Application State validated or built |
| 0 | sobekcm_database.verify_item_lookup_object | |
| 0 | sobekcm_page_globals.constructor | Navigation Object created from URI query string |
| 0 | sobekcm_database.verify_item_lookup_object | |
| 0 | sobekcm_page_globals.display_item | Retrieving item or group information |
| 0 | sobekcm_page_globals.get_entire_collection_hierarchy | Retrieving hierarchy information |
| 0 | sobekcm_assistant.get_entire_collection_hierarchy | |
| 0 | cached_data_manager.retrieve_item_aggregation | |
| 0 | cached_data_manager.retrieve_item_aggregation | Found item aggregation on local cache |
| 0 | item_aggregation_builder.get_item_aggregation | Found 'all' item aggregation in cache |
| 0 | system.web.ui.page.page_load (ufdc.page_load) | |
| 0 | sobekcm_page_globals.constructor.on_page_load | |
| 0 | html_echo_mainwriter.add_style_references | Adding style references to HTML |
| 0 | html_echo_mainwriter.add_text_to_page | Reading the text from the file and echoing back to the output stream |
| 25 | html_echo_mainwriter.add_text_to_page | Finished reading and writing the file |