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Front Cover Main Page 1 Page 2-3 Page 4-5 Page 6 Page 7 Page 8-9 Page 10-11 Page 12 Page 13 Page 14-15 Page 16-17 Page 18 Page 19 Page 20-21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32-33 Page 34 Page 35 Page 36 Page 37 Page 38-39 Page 40 Page 41 Page 42 Page 43 Page 44-45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54-55 Page 56-57 Page 55-59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Back Cover Page 66 |
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~rBO, uNE URE 6OT AWE WELL-DONE A ON THAT At SIN-5PECTION! .Jv.r TRIANGLE SERVICE Dear Editor: Here's an idea to improve the Before-During-After operator PM on equipment. Other out- fits could use the triangle idea on posters, wallet cards, decals, stenciled on equipment, in unit newspapers- almost anywhere as reminders. CW3 Jess R. Gallowa% S ; Korea .P -E THE PREVENTIVE MAINTENANCE MONTHLY Issur No g19 1969 series IN THIS ISSUE FIREPOWER 2-27 MIoa. M109 M07 SP on. MIO SP Howlizer 2-24 SP Howitzer 2527 GROUND MOBILITY 37-43 Uhl Switches 37 M115AL, MII5AIC. MI51 38-39,41 MI18 41 5Ton Wrecker 40 MI49 Trailer 42 Taliate Chains 41 Automotive Tools 43 Elngne Starter 41 National Marings 43 AIR MOBILITY 44-49 Mohaik 10V-l) 4449 Loggina In MWD's New TB 4 Aircraft Serial Bird Bi0Vt) 49 Number lorue Values 49 Iet FlllhL Time AVIONICS-COMMUNICATIONS 52-57 AN!APM.156Tfestl et 52 ANGIRC-I06 ANARC-131Radli Ra dio Set 5455 Sel 53 Freq Holding 56-7 Bead Chain Replace ANIPFP.L menl S3 AQ-2AI 5157 GENERAL & SUPPORT 6,M00lb ForklIf Trk 58 Daling DA Form Stele Bunk Beds 58 2064 62 National Symbols 5l Starus Card Flle 62 M532 LaundryUnit 59 Spcial Toils 63 DA Form 3328 80 Suppl Teamnl l B3 Booking Exlone BruninF 300 MS anile 01 Coiler 64 Inventorf Stamps 61 Neu Puilications 28 Suppir 4.5.8.7.10.,11 2.13.18.1B.21,37. 41. 551. 5. 60.1.62.63.64 Use of lungs lor prinltig of till publica- lion has been apDIeoed by Headquarters Departnenl lo the Arm 26 February 1968 DISTRIBUTION: In accDidance with re- quirements submitted on DA Form 124 ESSdl~lH ;I W2"&I" MINE =.I WaI-4 I I e Army milism I I M"el. oil. Z "terall. Z I(fle., BE YOUR OWN INSPECTOR ON YOUR PRESENT SECURE '. ., Use this inspection guide for M108 and M109 SP Howitzers to check over To save you time we use this sign which means "Present, in good con- your vehicle before operations-and before the inspector does. edition, and Securely mounted." Think of all these words whenever you see the Find out the weak points and get 'em corrected. That way you'll be mission lb sign. ready-and the inspector won't be able to gun you down even if he is a super- Start from the front of the vehicle and work over the outside and then the quick gig thrower with a fast-draw pencil. inside. 2 , ME) ' A WALK-AROurJP EYE-CHECK OF NOUR 5P VEHICLE 5HOULPE START WITH THE FRONT ENDPf / FINAL DRIVE-Check locking nuts for tightness and make sure the lacing wire is intact. 4,%M% TRN: ISSION OiL -Check by either of the methods shown on page 9 of LO 9-2350-217-12 (Nov 64) w/Ch 3. If you have an early design dipstick, make sure a mark has been scribed 3/4 inch above the ADD mark to serve as the top mark for your operating range. I FT EES Not bent, welds not broken. F TP-Service engine oil filters, universal joints, speedometer adapter housing, and final drive breathers through transmission access doors. See your LO and get your friendly mechanic to help you IOW HOI M, pin locks OK, headless pin lubed. FRO'P 0 1 i I -- All required areas coated with flight-deck compound. FSN 5610-782-5556 gets you a gallon. if .r1.1.r- inr1 ACCESS DOORS-Nut, flatwasher and screw at each hinge P Doors not warped. Hold-down handles OK. TI-'rNr i Ir Boll; all tight? If steering, shifting or brake linkage is not adjusted right, get your mechanic to work it over. TI rN r.1' rl II ii i '-You might get either of 2 types if you order a trans- mission filter for your vehicle. 1. A new, single element, screen filter, FSN 2520- 740-3159, not yet listed in the parts manual. 2. The familiar screen disk type FSN 2520-730-6667 for the whole as- sembly, FSN 4330-770-7862 for the disks alone, and FSN 5310-737-4145 for the flat washers you also have to order. Clean either filter the way it says on page 11 of your LO. LIGHIS All headlight lenses posi- tioned so lens pattern is vertical, not horizontal. No lens cracked on service, IR or blackout. All bulbs work. (If possi- ble check headlights and taillights at the same time. Looking directly into headlights, either service or IR, from close up is bad for your eyes. Test by hand feeling. If the lens gets hot the light is working.) J( MORE .i rjlrr SWITCH-The low-pressure fuel-sending switch may not last too long. If it shorts out you need a new sending unit FSN 5930-888-7656 (Part No. 10914602). Under this same FSN the supply people may send you instead a part marked MS 90530-2. Don't accept it. Instead of completing the circuit when the engine is running this part completes the circuit when the engine is turned off, so the reading it gives you is useless. (NOTE: On late production vehicles -Serial No. 1123 and above-the switch is in a different location but it is the same switch.) f iiT .: ;il If you can't read the part number here's how you tell if you have the right sending unit on your vehicle If you have the wrong one (MS 90530-2) when you turn your master switch ON your rectlier cooling fan will start turning It you have the right part (10914602) when you turn the master switch ON the rectiter lan will not move until the engine has been started and the sending unit is receiving a press sure of between 9 and 13 PSI. INOTE The Ion cooled lectfier FSN 5960 856 1316 is on all M108s and on MI09's through vehicle serial number 1122) f ." 1 'Ir" 6 i $. V,\ -IS lilt ., -lilt rr` RECTIFIER Late production (Serial No. 1123 and above) M109's have a solid state rectifier, FSN 6130-999- 9825, not directly interchangeable with the FSN 5960-856-1316 rectifier still in stock. However, it's easy for your me- chanic to install the new rectifier as a replacement part in earlier vehicles. See Figs 120.1 through 120.4 in Ch 3 to TM 9-2350-217-20. so^ ENGINE :'1: -Access door handle MO . RECTIFIER KIT-If you Check oil level as called for by LO before need a rectifier blower starting engine. motor it's now in sup- ply as part of rectifier fan parts kit FSN 2590- 900-8311 on page 75 of Ch 2 to TM 9-2350- 217-25P/1 (Jan 65). I 1i CARE If you find that your, .. rectifier, FSN 5960-856-1316, is always,. ' burning out, have your voltage checked. t ui s ' It's probably too high. Test the way it o" n ou oner says in para 24b on page 130 of your \ s sot In TM 9-2350-217-20 (Jan 65). It could be I PY you're turning the master switch ON and OFF while the engine is running. This will cause a surge of voltage that can burn out the diodes in your regula- tor or rectifier. 7 MORE RECTIFIER 1..lr~ If this is not po- sitioned right there'll be a pull on the connector wires that will cause early failure. Reposition harness to get rid of sharp bends. Wrap electric tape around exposed wires. If you have prob- lems with loose connectors at the rec- tifier the screws can be cleaned and one drop of Sealing Compound, FSN 8030-082-2508, will hold 'em tight. ENGINE ROCKER COVER-You some- times get oil leakage at the rocker cover gasket because of warping or loosening of the cover knobs. Straighten the cover if you need to, use a new gasket and lockwire the 2 handles together to keep them from working loose. (This also keeps anybody from overtightening the cover.) AIR r;i CT GRILLE- If you need to add oil to the engine, open the air inlet grille and add it through the engine crankcase fill. Make sure the plug is screwed down tight after you finish. Grille hold-open support Pi, complete with pin hook and chain. Check for torsion bar. If it's missing or broken the door will be very heavy. Torsion bar shield P. OIL FILLER PIPE TORSION BAR SHIELD BATTERIES-Fully charged. Never let them get completely discharged --i ruins 'em. Recharge or replace if y. drometer reading is 1.175 or less. (Walm climate batteries identified by a oie inch white dot painted on the top of tie battery are fully charged at a reading of 1.225.) Check daily for shorts or dead battery. A shorted or dead battery will burn out your rectifier or regulator. Battery supports and retainers either in good original condition or repainted with acid-resistant paint. Cap verts open, electrolyte to split ring, terminals lightly greased. (Put the cables on terminals with screw and nut positioned so when an inspector pulls on it to check for tight- ness he will tighten instead of loosening it. Use only 2 fingers and light pressure. If you have to adjust battery cables wear no finger rings and disconnect both ground leads.) :.-AiiTf-'' ii .... DOORS-Lock se- curely, hinges don't bind, seals M . Be sure the rubber seals fit properly in the corners. s Lnolking pin and chain o rei Inflatable seal at 10 PSI (if ve- S hicle is so equipped). If seal is deflated, i call your mechanic. Filter screen clean S and in good shape. iiNlii If the grille, trans- mission, and battery door handles are not tight enough, vibration can stretch out the retaining pin holes and you OUTLET could lose the handles. You can replace loose pins with screws and nuts. If nec- essary you can redrill holes in handles and studs. ,iSa ";l ,: --If there's no water the pump should blow air which you can feel at the outlet. Running the pump over one minute unless the engine is running lakes too much juice Irrnm he batleries //I"1 TRACKS GREASE GUN--The 7,000-PSI grease gun issued with the M108/M109 did not have quite enough pep for good track adjustment. Turn it in and get the 10,000-PSI grease gun FSN 4930-766- 3545 listed as Item 15 on page 272.1 of Ch 2 to your TM 9-2350-217-10. Takes sprocket wheel FSN 2520-789-2204 (P/N 10954052) and wear gage FSN 4910-908-7344 (10954499). a SHOE PINI SCREW PAD SINGLE-PIN TRACK SHOE ASSY ': (SIN(;L PIN ACK, The 2 self-locking bolts FSN 5306-990- 2631 (10930570) at each end of every track shoe pin, FSN 2530-816-6503 (10919100), take 160-190 Ibs-ft. The self-locking nut, FSN 5310-333-7350 (7982725) that holds on the track shoe pad, FSN 2530-816-6507 (10913382), should be tightened to 185-215 Ibs-ft. S CONNECTOR SHOE PINS WEDGE DOUBLE-PIN TRACK SHOE ASSY TORQUE (DOUBLE PIN T"' r- -The 2 self-locking pad nuts FSN 5310-052- 0349 (8712289-3) that hold the track pad FSN 2530-799-0021 (10954048) take 30-35 Ibs-ft. The bolt, FSN 5306-900- 0400 (8743903-4), that goes through the end connector FSN 2530-799-0022 (10954049), and into the wedge, FSN 2530-799-0023 (10954041), takes 75-85 Ibs-ft. Tighten when shoes are bent at 12 angle over the idler wheel. Do not tighten when track forms a straight line. CENTER GUIDES-Re- place the track block if they're worn to with- in 1/8 inch thick at tip of guide. (See TM 9-2630-20014, para 24 G(1).) Takes sprocket wheel FSN 2520-986-9891 (P/N SINGLE PIN i iI'R4i nPod ...,,i TRA C - ni 4 I ) 7 7 1m11I9 11 8 Ti : -Tension OK? (1/4-in clearance at 3rd roadwheel from front). Replace track pads that're missing or badly chunked. (Pad should not be replaced just because it's worn down level with the shoe.) Adjust the way it says on page 156 of your -10 TM. Pad should be replaced when it is no longer useful or when it marks up the roadway. You can have either single pin or double pin track but not a mixture of both. Each system must have its own sprocket wheel and sprocket wear gage, like so ... ,* -,.1 SPROCKITS-No matter whether you have the sprocket for single pin or for double pin track, all sprocket mounting screws are the same, FSN 5305-719-5235, and their self-locking nuts FSN 5310-957-5071 should be tightened to 90 lbs-ft.* All hub bolts, FSN 5306-022-2122, take a torque of 450-475 lbs-ft. ROAD WHEELS -Replace if rubber is chunked or separated so badly that the wheel "thumps" in use or if the metal part of the wheel is bent, broken or cracked. All 10 self-locking nuts, FSN 5310-982-6809, (formerly 5310-266- 4400), are torqued to 180 Ibs- ft.* Oil to center level of sight gage. All 6 sight gage screws, FSN 5305-584-7944, HMMMMM torqued to 12 lbs-ft.* Sight glass not OKAY..."' ~ N cracked or leaking around the edges REPLACE IT. SWHEELS-As above and 3 screws (P/N 96906-35304-186) of track 3a. . juster mounting bracket torqued to 320 lbs-ft.* Screw holding tracl a3ilu.ter to1 bracket torqued to 90 lbs-f- Si PLUG SL -The plugs (Pil )4 413 and 44461q) u~ed on the ve- SO hicle suspension sometimes seize in the holes and you're likely to strip or round off the heads when you try to take them REL SE HE BEED out. Two special 6-point sockets have RLUASE THE S LEE been added to the basic issue items for LUG SLOWLY... plug removal. Replacement plugs will -BECAUSE OF HIH be made from high-strength steel. For / "iGREASE PRESSURE! now, though, be careful not to over- tighten the plugs or use the wrong tools to work on them. * 10 PER CENT TOLERANCE SHOCK ABSORBERS Re- place if damaged or leak- ing. After the vehicle has been run they should be warm to the touch but not hot like friction snubbers. If they're either very hot or completely cold they're probably not working. Have your mechanic check 'em. Nut, flat washer and cotter pin fp at both ends. Nut torque 150 lbs-ft.* I WORKING ,c - ,A .o'r ' BUMP STOP 3PRAki ET --Tight. All 4 screws torqued to 320 lbs-ft.* TORSION BARS -With a tanker's bar try to pry up each wheel. If you can do it the torsion bar is broken, and must be replaced. Get the right one from the 4 listed on page 119 of TM 9-2350-217- 25P/1 (Jan 65). Never unwrap protec- tive tape at any time. THE REAR SPADES Remove burrs or sharp corners. If the helical extension spade spring FSN 2590-878-4173 gets broken or bent out of shape the spade can-break at the hinges when you try to replace it. Check this spring often. t'1; - znUm E ,. L- "I .I1r or" I SPADE SN's FSN 2590-933-6259 (11605642-1) gets you the left-hand spade and FSN 2590-933-6260 (11605642-2) the right-hand spade. Pencil this info in your -25P/1. SPA)D CABLF -Early production vehicles had a spade cable, P/N 7748577, but MWO 9-2350-217-20/11 called for replacing this with an adjustable cable, P/N 10954637. To keep the cable length from changing, a jam nut, FSN 5310-655-9509 (MS 45691-22), should be installed. 13 [is$ S11,. 1 I,. y ACCESS COVLRS & i' '. --If situa- IF I 'i IrIt -The reel bracket -'. i The hinges on out- tion permits, check bottom of hull. All does not leave enough room for the reel side stowage boxes will rust and break covers and plugs 1 ._% toturniftheU17/GTplugisinstalledon unless they are lubed frequently. They out before you put the reel into the like it says in your LO. E1El- ... 'I I III' I FRMINAI S-Turn bracket. Check condition of wire and freely, hole not corroded shut. NEVER tape up any bare spots. lube 'em. COME IN-- Oma COME N, REP OGO- WHO LUBEP THE BINDER TERMINALS BASIC ISSUE I -All items g% TELESCOPE BAIL II I.V R- All (0 Y 0 D DOOR -Hold open latch and located according to diagrams in hooks, pins and chains \ .U U / lock and latch lock pin [b .Both outer TM 9-2350-217-10 on page 287 for M108 (NOTE: n high humidity ireaQ you (an and inner locking handle %. or page 290 for M109, for exterior stor- o,,,, ,,, rod,,,n n fh, ,q,,i N" REMEMBER THE age.(See other TM diagrams for interior q,,. ... ,. ,, 1 CLiATE, T HE RAIN AND and hull storage.) .,,, ,,, k ,, ,, .,, ,,,,,, MI ION REALLY IECIDES i"h I ,,, i... .. ..... ... "...i OU THE T'PE OF P M 1 --- '.*. *_O'' yoUUSE. and hold open lal:h f Torsin bar B . rnl broken cojmpenale.: or weight to I.M R ~#- ~ TRAVEL LOCK FPah', - 1. To prepare for fast action "hip shoots" some crews have been removing the top half of the travel lock. That lets them get out of travel lock just by ele- vating the gun tube from inside the turret. There are times when this can be very handy. 2. Handy it is but dandy it isn't. Firing at a low angle you run a big risk that the muzzle blast will beat up an unsecured travel lock. Always strap it down before firing if you can. TRAVEL L'I: !'M I i1,'I All parts FP including the hold-down strap. (If your M109 has Serial No. 99 or any serial number 94 or below, it'll have a latch- type hold down. If it has a number higher than 94 (except 99) it will have a stop-type hold down.) On late model (above 94) hold downs, the lug-mounting screws (P/N 35303-110) work loose be- cause of vehicle vibration. Have these screw heads drilled and laced with lockwire. SHOOT FROM THE HIP LIKE JOHN WAYNE. BUT STRAP DOWN YOUR TRAVEL LOCK FIRST. MUZZLE PLUG-Some M108 crews have been keeping their muzzle plugs from getting lost by securing them with a piece of wire. CHECK IT OFTEI FOR BARREL SWEATING WHEN YOU USE A MUZZLE PLUG. _J MUZZLE BRAKE (M109) Check for cracks around the baffles. If you have cracks longer than an inch, ask your support for a new muzzle brake. Keep your muzzle brake locking ring on tight and your muzzle brake lock secure. Check 'em when you can during pauses in firing. TORQUE KEY M 11.11 If your howitzer tube torque key (guide key) is worn out the tube will not be guided right in recoil and counter- recoil. So, to keep the key in good shape, lube it after 500 rounds and check often for wear. When the torque key has worn .021 of an inch it should be replaced. Previous experience indicates this amount of wear will occur in about 1500 rounds of firing. i~L I.BF'EATIR :i:fII liJ,1 Mlur? Check the recuperator pins the way it says on page 18 of your LO and add hydraulic fluid if needed. K). .IIE K THIS SHOULD BE DOFE BEFORE FIRING! rr. t< -Jw BORE ., ,' 'i.',.- The 2 0- rings tend to break when the evacuator is being installed ... So give 'em a light coat of GAA, graphite grease or molyb- denum disulfide (The moly comes in 1 qt cans under FSN 9150-390-5690;. The dust cover and the reco:1 mech. anism get damaged by the evacuator locking key and the check valve caps coming loose so check 'em during luring. 1'1 1 :' .11i: (M108)-The evac- uator lock can come loose during firing. Check it often and, if you can get your CO to OK the deal, have it lockwired. (A',.S11W' "'O" RING /ES The bore evacuator valves have to be cleaned every day after firing in both the M108 and the M109. This is important because if the valves get dirty, smoke from firing will get into the fighting compartment. The M109 should not be fired unless all 6 valves are installed and torqued to 75 Ibs-ft. If they are loose or left out the thread in the barrel will be damaged. VALVES " REMEMBER-- THE BORE EVACUATOR VALVES MUST BE CLEANED EVERY PAY AFTER h FIRING. I I RING INSIDE THE VEHICLE 111 STRUT -F[141 : M I' Lock- PERSONNEL HEATER-Check opera- strut pedals (spade locking lever) and tion. If ventilating air stream smells of latches (one each side) work in both fuel, you have a fuel leak. Call your me- locked and released positions? chanic. Heater protective screen miss- ing? Forget it. It was left off of M109's starting with vehicle 675. For identifica- tion, it's Item 5 on page 149 of TM 9-2350-217-25P/1. PROTECTIVE SCREEN GUN SHIELD SEAL If your M108/M109 is so equipped, pump seal to 5 PSI. If it leaks use soapy water solution to find the leak and repair it. (When the howitzer cannon and mount are scheduled for removal, the gun shield seal should be removed and not replaced.) Fig 346 in TM 9-2350-217-34/2 has the details. COVFR PLATES-The 2 rear torsion bar anchor cover plates can get beat up when you load ammo unless you cover 'em with wooden blocks or rubber pads. AIR CLEANER FILTERS-Clean, service- able, no holes or rips. Filter element is FSN 2940-537-1070 for old type and FSN 2940-999-8587 for new type that you clean without taking apart. With the new type you don't need your spacers. NEW TYPE *M> - - SLIP RING SEGMENTS (Contact boards), clean, not pitted, no accumu- lated dirt or grease, should be com- pletely dry. (NOTE: On 4th year M109's, Serial No. 1123 and above, there's only one segment, FSN 2590-929-8328. TllM FIR' E TiirjiiI'.HER '.EAL The fixed lire extinguisher is sealed only at the control head, not at either of the pull handles (One handle is in the driver's compartment and one outside on the hull Don't let anybody gig you for lack of seals on the handles you should t have 'em. 1 4'.LI- [ f H l iT I f .' 1F". Check out manualpower selector lever and speed selector lever On the power- manual selector, the rear (leh) position is MANUAL and the forward (right) posi- lion is POWER On the speed selector the rear (leh) position is LO and the forward (right) position is HI. If the selector levers won't engage freely, never force them Slowly rotate the handwheel in either direction and lightly push the lever until it engages (See Fig 55 in Ch I to your .10 TM). ,l1r,1 ',,, i r-f'Ir- Some ammo rack pins can vibrale out during vehicle movement because there's not enough tension on the spring FSN 2590-874- 6751 (listed as Item 30, Fig 80, in Ch 2 11Oct 67 TM 9-2350-217-25P/2) Replace weak springs as necessary and if you bend a little curve in the pin it is less likely to vibrate out. REPLENISHER-Check daily and before firing. Keep slightly over-filled rather than slightly under-filled. If it is slight over-filled the worst that can happen is that you will lose some re- coil oil. If it is underfilled, the counter-recoil can be too fast and you can crack a tooth on your breechblock operator rack. It will also ruin the cam roller and burr the cam path. EQUILIBRATOR (M109 early production)- Adjust for both ground slope and temper- ature the way it shows you on pages 163-164 of your -10 TM. On late model M109's there's no adjustment for ground slope. ------ GLOBE VALVES... ADJUSTING SCREW 2\ I I IC OPERATOR RACK CYLINDERS SCORED The walls of some equilibrator cylinders are becom- ing scored, which allows oil to by-pass the piston. To prevent this, use clean hydraulic oil in equilibrator system and in dusty climates. Keep a rag over the relief valve so dirt won't get in there OUT OF BATTERY-If you fire the GUNNER'S HANDLE With power M109 at elevations over +65 degrees, switch ON, move gunner's control left the howitzer will hang out of battery and then right but without "palming" 1-5/8 to 2-1/4-in. This is normal and the magnetic brake. If this makes the nothing to worry about. The howitzer cab rotate, the handle is not working will return to battery as it is depressed right. Tell your mechanic. to the loading position. to the loading position. (NOTE: In normal operation never let go of this palm brake control until you have fin- ARE shed elevating or traversing and the handle rOU CERTAIN is back in a neutral position. If you let go of IT'S ALL the palm broke control with the handle at a FIRE AT WHY slanl it could damage the brake control.) 900 NOT? ELEVATION NITROGEN PRESSURE (MI091-Check the main accumulator nitrogen pre- RECUPERATOR (M109) Check pins on charge pressure the way it says on page inside recuperator the way it says in 393 of TM 9-2350-217-20. If pre-charged your LO on page 18 and add hydraulic pressure is less than 500 PSI or more fluid as needed. (This is a daily before- than 550 PSI, tell your support main- firing service.) tenance. DMiNER I -rll .-Check mountings and con sections on both portable and driver's I Control panels Ask your mechanic to repair or replace as necessary any parts That are broken or defective. Keep the portable panel inside the vehicle when the gun is being fired. .r-#. __ 1. Water temperature NORMAL READINGS 5. Battery-Generator - 170 (225 maxi- In green (charging) III II 'I:I ,,I =l' IW ,', ,'"'' 111. .. h ... .. I .1 I .. . stop enqgfie and Ic rheuk oil levelI I 4. Transmission oil press 3 Transmission oil tem sure 5-40 PSI (mini- perature 220-275 mum 10 PSI at 1,000 (maximum 300). RPM) ,, I I, , t U,4l, :. CO D WEATHER I i The diesel engine on your M108/M109 needs a high idle rate, 'specially in cold weather. For normal operation idle for 5 minutes at 1,000 RPM when starting. During cold weather when idling for periods over 10 minutes, set the idle at 1200-1600. When it's not cold, and you idle for periods over 10 minutes, adjust to 1,000-1,200 RPM. MYiF WM~ .1 --,;j [Ei, --Before you start make sure all radios and night lighting systems are turned OFF. Some radio tubes and night lights have been blown off because they were left ON So now you know. ACCELERATOR PEDAL -If you're not getting enough power, no need to panic and pull the power pack. First check the accelerator pedal. If it is bent you won't be able to push it all the way down so you won't get full power. ,r~ Mv i lPItJ; CONTROLS-With steering wheel centered vehicle should not wan- der or pull to one side. Steering re- sponse should be uniform throughout entire range of wheel. See PS 196 for Part II of the M108- 109 story. It will cover .. SSLINGS AND THINGS i CANNON CARE FIRE CONTROL FOR YOUR MECHANIC .I.'.I SIGNALS-You can make like an Indian and get the news from smoke signals. If your engine does not smoke at all that's good. Black or gray smoke -- A lot of black or gray smoke (an mean incompletely burned fuel, too much fuel or irregular fuel dis- Iribution Blue or black smoke Fuel or lube oil not burned n cylinder White smoke '*' .; grade of fuel, low compression or misfiring cylinders M107/M110 OIL RESERVE POOP... TAP NO MORE Seems like some guys are forever thinking of something to er ... drink. Real bad around a self-propelled M107 gun or M110 howitzer when you're establishing the oil reserve using the vehicle engine. You know where it says in para 80b(3) of Ch 4 to TM 9-2300-216-10 that you should tap the recuperator oil index lightly to see that it's working OK? Well, they tap it alright like it was a keg of beer! Result: a banged-up pin or internal injuries like sheared-off rack gear teeth. Another M158 mount headed for depot, another M107 or M O10 out of action. Real costly ... mission- and dollar-wise. R ctNo, No, NO! PLEAsE NEVER D TAP THAT OIL Cross out the words in para 80b(3) and wipe 'em from your mind. The word went out to all major commands in U. S. Army Weapons Command Msg 15349 (6 Jun 68). If the oil index won't move out like it's supposed to, you leave it be and tell your support guys to look into it. THE 11-T'1' TO IT Also, it seems that some guys're running into snags with the rest of the oil reserve deal in para 80 of Ch 4, especially where is calls for using the electric- driven hydraulic pump. This can get pretty tricky, y'know. MAke sure the the oaiumuralor and the oil BEFORE YOU p r""ur dumpmin shut off valve diona vov S.START, CHECK Ivlve s closed, (if your rig ho ic dosed. THESE one) n open THINGS! USING THE ELECTRIC PUMP However, if the index pin won't move out, it means the nitrogen pressure in the recuperator is over 2400 PSI, and you've got to use the electric pump to get more oil pressure in there. First thing to do is to recruit a buddy to man the pump switch for you. Station him up on the left side of the deck. Just switching the pump ON will do it for the 8-in howitzer 'cause it has a lower pressure requirement in its recuperator, but you'll definitely have to use the pump's OVERRIDE for the 175-MM gun. HEADS UP, MEN! This is where it gets real tricky, so make sure you and your buddy are at your sharpest. Ready? OK. 26 On the M107 Only (Using the ON switch): 1 Make sure the ,. -,., .,iI t-- Leon over aund eagle-eye the index pin. valve control handle I Tell your buddy to put the pump switch is still on ON when you yell "Go" and to turn it RETURN OFF when you say "Stop. You start count- (i ing from the instant the pin starts to move and until the pin stops. Then keep count- "ing twice that much more before you say 9l II- y '" '...y' i 11 Ir i i l ON THE M107 (USING THE OVERRIDE): 0 o I --C-CAN'T ON BUDGE gi /-THE PIN! Natch, if the ON switch doesn't budge the pin on the M107, you use the OVERRIDE. You go through exactly the same deal on counting between "Go" and "Stop." Only difference is your buddy puts his finger on-keeps it on-the OVER- RIDE instead of flipping the switch. This OVERRIDE's spring-loaded and re- quires steady pressing. This should establish your oil reserve. Now your buddy can let the pump switch return to the OFF position, and you can put the retracting control-valve handle in NORMAL & HOLD, turn off the PTO switch and shut the engine down. Remember this, though, if the index pin fails to come out at all, don't fuss around with it. Get your DS people on it quick. TIPS TO SECTION CHIEFS That index pin will stay out as long as the oil reserve's up to snuff. Check it daily and especially before and during firing. Incidentally, you'd be smart to keep an eye on the recoil lengths when firing. Para 37.1 in Ch 4 has a chart that'll guide you on this. And notch this in your crew's headgear: Any time your cannon fails to return to battery or the index pin won't budge (without tapping, natch!) is the right time to whistle for DS. Mids isT a sledlct r ofa recent pubs A of Mene tl oergaiictloei meine- _o a nce r pononnae. fTe 1i compiled from rCenrd AG Dhiribution CenteR Bffet ns. For complex details see DA Pa. 310-4 (May 68), 7M'Ws, 1TB' etc. DA Pam 310,6 (Jo 68), SC's and SM'W DA Pam 310-7 (Apr d6), MWO'Yt TECHNICAL MANUALS TM 1-OVI-S, C3,No-a OV-1. TM -10-H-23C-24P, C2, Nov. OH-23. TM 3-1040-241-12, Sep, 50 CFM Recip Compresor 3.000 PSI M6-.IL TM 5-1310-243-10, Sp. 40-MM Carlridge Tod CS XM651E1. TM 3-1310-244-10, Sep. 40-MM Cartridge RIot Control CS XM674 and 40-MM Cartridge Red Smoke IS XM675. TM 3-1325-232-12, Sap, El 58R2 Canister OCster Tact CS 50-l. TM 3-1345-205-10, Sep. Anli- personnel Mine PWP POP-UP XM54. TM 5-2410-200-20, C2, Oct. Med Tracked Tractorsn. TM 5-2410-231-25, Sep. Cat D5 Med Tracked Tractor. TM 5-3210-200-20P, Sep. Saw Mills. TM 5-3431-205-15, Jl. Arc Welding Mah GED 300 Amp DC. TM 5-3610-223-20P, Sp, Offset Plateomker and Copier. TM 5-3610-231-13, Sp. Color Press Townsend Indus Mdl T-51W. TM 5-4120-234-20P, Sep. 36,000 BTU Air Conditionr Redmanson Mdl CE-36M. TM 5-4120-2I-25P, Sep. 60.000 BTU Air Conditioners. TM 5-4310-275-15, J1, Under 5 CFM Air Compreuon.. TM 9-1000-205-12, C3, Oct, M40Al 106-MM Recoilless Rifle on M79 Mt. TM 9-1015-223-12, C3, Oct. M67 90-MM ecoilless Rifle. TM 9-1015-234.12, C4, Oct, XM102 105-MM Towed Howlzer. TM 9-1025-200-12, C4, Oct, M114AI 155-MM Towed Howitzer M 123A1 155-MM Aux Propelled Howitzer. TM 9-1430-511-12/1, Sep, Hawk. TM 9-1440-517-12, Sap, Hawk. TM 9-1450-555-20P, Aug. XM 730 Guided Missilo Equip Carrier. TM 9-2300-224-20/2/1, CS, Oct, MI13AI Family. TM 9-2320-206-20P, CT, Oct. M123 Trctlor Truck M125 Cargo Truck TM 9-2320-209-10, C5. Oct. 0742 Seris. 2% Ton Truck. TM 9-2320-223-25P, C2, Sep. MI16 Cargo Carrier. TM 9-2330-246-14, Sep. XM555 Van Electronic 6-Ton 2 Wheel. TM 9-3004, CS, Oct, M 15 Howitzer i 8-n. TM 9-3062, C2, Oct, MI8AI 57-MM Recollless Rile. TM 10-1670-205-13, Ct, Oct. Aerial Dolil Equip. TM 10-1670-219-23, Cl, Oct, Aerial Deliv Equip Per Parachute. TM 10-1670-224-23, C3, Oct Aerial Deliv Equip Per Parachute. TM 10-1670-225-23, C3, Oct, Aerial Deliv Equip Pers Parachute. TM 11-5840-262-20P, Oct. OV-1A, OV-18, OV-1C. TM 11-6780-204-20, Sep. K5-6(1) Still Picture Camera Sat, LM 17(1) Film Loader. TM 55-1510-204-20P, C2, Oct, OV-1. TM 55-1510-209-20P, Cl, Oct, CH-47. TM 55-1520-203-20, C9, Nov, CH-37. TM 55-1520-209-20-1, C2, Sep. CH-47. TM 55-1520-209-20-1, C3, Oct, CH-47. TM 55-1520-209-20-1, C4, Non, CH-47. LUIIICATION ORDERS LO 5-2410-231-12-1 and -2, Sep, Cat D-5 Med Tracked Troctors. LO 5-320-210-12/1 and /2, Aug, 75-Ton Washing and Screening Unit. LO 5-4310-275-12, Oct, Under 5 CFM Air Compressor. 10 5-4310-278-12, Saep, 60 CPM Rotary Air Compressor Froam Mtd 2 Wheel Gas Engine 6.5 PSI. LO 5-4320-243-12, Sep. Pump Centri- fugal Petroleum Pipeline GED Skid Mtd 500/1400 GPM Reiner GP 110-5. LO 5-4610-205-12, Sep. 3,000 GPH Water Purification Unit Met-Pro Mdl 3000-2700A, LO 5-6115-454-12, Aug, J125 100 KW 60 Hz Engine Drien Gen Sets. LO 9-1010-207-12, Aug.9, MS Arma- ment Subsystem Helicopter 40-MM Grenade Launcher. MISCELLANEOUS DA Cir 40-52, Ot, Prevention ol Cold Injury,. FM 9-16, Sep, Explosive Ord Recon. FM 10-67, Oct, Petroleum Supply in Theaters oa Operations. MWO 9-1000-252-30, Oct, M6, M16 and M21 Armanment Subsystems. S& 8-100, Oct, Med Dept. Expendable Supplies. SC 6675-97-CL-E07, Sep. Drafting, Set. Office. TB 10-1670-213-20/1, Cl, Oct, Aerial Deliv Equip Per Parachute. TI 10-1670-240-20/1, Cl, Oct, Aerial Del.; Equip. TB 55-1500-206-20/10, C4, Nov, UH-1A-8.-IC-ID, AH-1G. Have you included the latest stock number for the shoulder strap of the IM-174/PD and AN/PDR-39 radiac- meters? The new FSN is 6665-646-9404. Use this in place of the deleted stock num- bers, FSN 5340-823-5311 (webbing strap) for the IM-174 and FSN 6930- 408-4313 (carrying strap) for the AN/PDR-39. Don't sweat it if you see the old stock numbers still in the old pubs. They are being changed to pick up this info. 28 d SisGEST MAN M THE OUTFIT 0 $ 0 EVERYONE IN THE E 0, OUFIT WANT TO GO OUT ON A MISSION WITH SMITTY-OR AT ANY RATE,THEY ALWA)'S FEEL BETTER WHEN HE'A ALONG.! 'CAUSE WH11Y HE KNOWS ? WHAT HE'S DOIN AHA, THAT'S MAN, THAT'S OK, SO LEARN, JUST CAUSE HE'S JUST THE POINT WHAT'S THE BABY GOT EXPERIENCE... IN THIS SECRET LEARN. ANP ANYONE BUSINESS THE INGREDIENT? CAN GET THAT TRICK IS TO IF HE'S AROUND BE AROUND LONG ENOUGH. ... PIG? 50, TELL IT, Fa ..AND RIGHT AWAY LIKE HE LIkE IT wElL MAKES MISTAKES, LIKE HE STICKS WAS... / SnITT i B. Y THE PM SCHEDULE HE LEARNED SHOWD BACK AT SCHOOL... UP SARGE, GREEN WE GOT CREATE! AS MY PIECE JAMMEP GRASS! ON ME.! 7.e -% Y ^ ~ LOOKS LI1E ITHE LIE YOJ BEFNHO USIN' CAME OUTA A GRAVEL PIT SSMITTY! BUT, I'VE NOT ENOUGH BEEN LUBING OUT HERE...THE IT JUST LIKE HOT, BUGGY, I PIP IT BACK PUSTy CONDITIONS rIN THE REQUIRE MORE STATE/ LURE MORE OFTEN.' g4 30 , RIGHT THERE SMITTYf GOT THE MESSAGE!!/ 5O, NIGHTS...OR DURING HANG-UPS, SMITTY SPENT TIME WITH THETM'SOR FMs... i ,A ._ I I LOA LIKE... HE'P REAP AND STUPY STHE TROUBLE- SHOOTING TABLES LIKE THEY WERE THE GOOP BOOK / BEFORE LONG HE BEGAN TO DEvELOP SORTA 51rH 5ENSE ABOUT MALFUNCTIONS... LIKE HE KNEW BY' HEART WHAT-TO-PO-IN-CASE-OF HE LIKE, VOU S THiU THIS .Ay PIG THE PS A NPFIN-U P.' S- F Be a "Big Gunt" ir your outfit-get to know What is wrong when your equipment won't qgo! Jhe mant who Ls smart knows h s ol' TSckar t. Read. your TM-avoid lots woe! TROUBLE SHOOTS CHART $ . Sinl- iI ill|Sr. ...... a.- I I; **..... Iir.15 -e 5 1.1 rm ; 9 j rea g ......-.. B;rn u.r ;run LEARN lbTO TROUBLE ... WHAT To po ABouT r! I IF YOU WANT TO DISPLAY THIS CENTERPIECE ON YOUR BULLETIN BOARD, OPEN STAPLES, UFT IT OUT AND PIN IT UP. r- SMALL ARMS SART ILLERY AIRCRAFT ARMAMENT Pl** la i` poIm.'b Riau; ulry Ia j 111 Raw.BC ipii -Tli Iq rpl IID Id nc~m SAL S i iml an -C ia t Cama. IAar Id ecl-Sir uL EmaeIan So M 4camm*nT *I me. - , . ,'..r ir.i. .. .. F 1 lyre Lr1 n i . Pailnj lnI d -o 4- STHEN, SMITTY HE LEARNED THAT MAINTENANCE I LEARNED SOMETHIN' - LEARNED SOMETHING IN THE FIELD 15 AFFECTED BY EE CONDITIONS... LIKE UP IN THE HILLS LW )T WHERE THE AIR WAS DRY-TEMPERATURE S-- COOL...AND VERY PUSTY. t / HEY, SARGE, WHAT'S SOP HERE THE LUSE SCENE IS A LIGHT LIP HERE!! LUBE APPLIED THIN AND OFTEN... 'SPECIALLY OFTEN IrSL ~ INTO LUBE AND CONTAMINATE IT. 50 WE GOTTA BE BE E\TRA CAREFUL ABOUT LUBE IT'S NONE OF YEAH... MAN, YOU SEEN USIN' THESE... SMITTY! PIRTY AMMO... CGT US A CLOTH ANP WE'LL CLEAN OFF THE ROUNDS 'N' THE CLIP!! NAH...JUSt PLAIN COMMON G IN 7ENIUS! SENSE ANP KNOW-HOW! WE FLUSHEPCHARLIE SONPER!! A, r .. a ON -- I/ '/ ...EITHER THE SEARS BAPL BUSTEP OR THE SFAR NOTCH ON THE OPERATING ROP 1S BACLY WORN POWN' L VI B~f ... GRABE LET'S NOPE.. FIRST OF ALL WE PON'T Y'SELF ANOTHER WEAPON. FIX HAVE THE TOOLS... SECOND, WE IT... WE PONt HAVE THE TRAINING FOR GOT SOME. THIS FIX... LET THE ARMORER TIME BEFORE .. OR SUPPORT FIX IT... THEY COME BACK. I DON'T KNOW WHY...BUT, EVER SINCE SMITTY HIT THI5 . OLFIT... WEVE BEEN HAVING A REGULAR EPIDEMIC OF TM READING AT SACK TIME. I CAN GUESS. 36 THAT NIGHT Don't sweat the likes of an ol' switch- eroo when you request a vehicle light switch. You just install what you get and make sure you know how it works. There're two versions of the light switch used in tactical and combat vehi- cles, and you may get either one under FSN 5930-307-8856. Yes, they look the same, and both must be unlocked to go to STOP LIGHT. I But, you'll find this difference. On oe swtch -ou'e Onthe therswic, o 1 UNLOC SWITCH 3AS IN _ M151 WHEEL BEARINGS- R Jack up the vehide. Yoursoft-purrin'MI5 11 /4- Matter of fact, you can de- ton truck can suddenly turn velop a severe case of the FOLLOW into a howling monster if PM jumpin' jitters yourself from THIS ADVICE on wheel bearings and ball the front-end noises. And the AND YOU CAN joints is neglected. pity is.... no need for it all. SOLVE YOUR WHEEL- BEARING PROEA L G WHEEL BEARING ADJUSTMENT SAt this point, you better haul out your TM 9-2320-218-20. Grob this PM plan: 1. When you're seating bearings, Igliir, hi i flonge nut to30 bs-fttorque. C ir, in i.gl or shake the wheel. l = Wheel bearings out of ad- justment or ball joints on the loose can let out some mighty bewailing cries. When they do, it's time you halt operations. Grip your tire and "feel" for a sideway movement. Clicking and docking indicate a fault. NOW, TO YOUR BALL JOINT If you still get the trumped-up treat- ment, it's gotta be a loose ball joint. Your -20 TM, para 141, tells you that if there's more than the allowable 1/8-in play in the lower ball joint, replace it. You'll have to measure with calipers twice to get the true picture. First with weight on the wheel and" then with weight off the wheel. The difference should never be more than the allowable play. 2. Turn the wheel o few times to make sure the hearings ore snug. 3. Then, you back off the flange nut until it's loose. Now, tighten with your fingers. / IF YOU DON'T RATE CALIPERS LIKE IN TOOL KIT SET B FOR (G858-SERIES) Y4-TON TRUCKS... DON'T SWEAT. HERE'S A SIMPLE TOOL YOU CAN MAKE! washer and wing nut. Snug down wing nut so you have !\.-^ First, you can bet your jangled nerves the wheel bearings were adjusted too tight or too loose. A quickie check is easy. a MW 'A QUIT WRECKING YOUR WRECKER... \ SNAP OUT OF ITN You're a ClosLr if \ou and your 5-ton %xr-ckcr hir rhe road %ith a swingin' boLnn. --- l ", ..I' YOU'VE GOT l j, ,,f BENT PROPELLER SHAFTS... T' %C-u JiNL E5E A NINNE, ERA4S...J'"ST (POL3LOV TM9-2320-2jI-ig ANP IT'5 Pr PLAN LIKE TH15.' -- 4 Move the hydrauloi pump control level to DISENGAGE, the clutch control lever to ENGAGE, and lhe power divider lever to DISENGAGE. A AMlD HERE'S WHAT THAT'LL 3 Attach the i ; sling to the cable hook and to the front outrigger frome tube eyes Raise the cable hook to remove oil slack from the slinm Secured S Stabilized (Controlled boom. drive train. vehicle. S// F' M __ OK, you're in if chains and cans are clanging all around your vehicle when you're "just married': or if it's New Year's. But, man, you're out when you don't have tailgate chain covers on your cargo trucks. Unnecessary noise can make you a real goner. TAILGATE So, get into the right swing of things. HAIN How? W/COVER You get Duck, cotton, FSN 8305- 170-4956, and have your support make chain covers that'll muffle that rattle. STOP STARTER TROUBLE It's forgotten more than it should be ... and that's too bad because checking the mounting bolts for your engine's starter is good PM. If the bolts come loose, you'll get trouble-the kind you get when the gears get out of alinement. That is, jamming or hanging up of the gears. MWO FOR 4-TONNERS Make sure your support gives you a break-a dependable parking brake, that is. They'll apply MWO 9-2320-218-30/6 (Jun 68) to your M151A1, M151A1C or M718 with the over-center-type hand brake lever. Then, when you tip up the driver's seat, you won't accidentally release the brake. HERE'5) WHAT I WROTE... "PEAR HALF MAST, OUR M149 WATER TRAILER'S TANK MOUNT BOLTS LOOSEN AND GET LOST... KNOW A FIXF? SOT aC.H." ^^^H I Vja --~ M149 WATER-TANK SECRET IS: LOCK-TIGHT GLUE Sure do. You use all the standard mount parts except the 4 mounting bolts and lock washers. Toss them out. Here's the fix: LOWER MOUNT If you ever have to take the fix off, use fresh loctite on bolt threads. But even a Chu Lai trail in dry weather shouldn't budge 'em otherwise. 42 t 10AN 8331543), "i then qwor (P/N 11597761) ever lower mW IP/N 13315")"- whA jees'under the frwe kradef NOBODY2 M LEAvE THIS AY... THERE E'S hy A TOOL Dear HalfMast \o" Can you tell me why Ch 1 (Aug 67) to SC 4910-95-CL-A72 took the Adjusting Tool, Valve Tappet, and the Caliper, Slide Diameter Cross Section, out of the Automotive Maintenance No. 2 Common Tool Set? According to the TM's, we need those tools for adjusting valve clearance on certain engines and for matching tires. SSG C. E. M. Dear Sergeant C. E. M., When you've got a screwdriver and SCREW the right-size box end wrench already DRIVER among your tools, you don't need that special tool for adjusting valve clear- ance. The screwdriver-wrench method FEER is just as easy and saves you from hav- GAGE WRENCH ing to keep track of a special tool. And on that tire diameter measuring TAPE caliper, it's been decided that measur- \ MEASURE ing the tire circumference is good S*enough for matching tires by size. ) You've got Tape, Measuring, FSN S5210-221-1875, in your No. 2 Com- Smon Tool Set. Para 27 (Matching Tires) in TM 9-1870-1 (Feb 55) tells you how. HOT POTATO RUMOR Dear Half-Mast, I got word of a change: No more national markings on tactical vehicles in an over- seas area. Is this correct? wO P. J. M. Dear Mr. P. J. M., No ... drop that idea like a hot potato, Sir. AR 746-5 clearly says the national symbol will be marked on all tactical and combat vehicles. Only for security, a commander of a major Army command may remove markings. p43 HalM-#I I7 -C---- ec wow Sure, you turn the roll control knob in either direction to get a 45-degree bank. But if you don't get exactly the same bank in each direction never use muscle to force the knob past the mechanical stop. Using force grinds one gear against another and before you know it the gears strip, the knob turns 360-degrees and you lose the detent to center the knob. Your autopilot is out-of-whack. Fact is, it's just about impossible to equalize your turns. This is no real problem. Now, suppose you engage the autopilot while you're in a turn. Then you level off and wind up with a wing low, despite the fact that you've got the roll trim control turned all the way to the maximum. Using muscle here won't help either . .. more busted equipment! ! Instead, leave the trim where it is. Disengage the autopilot. PO IT Rotate the trim to the THIS maximum in the opposite WAY! direction which will give you additional trim control. Then engage the autopilot and turn the trim in the original direction to bring the wing up. The behavior of the flight controller in these instances is normal-no log book write-up needed saves beaucoup trouble-shooting time and elbow grease by your friendly avionics repairmen. Ever set your bird down on an un- improved strip? Sure you have! It's at times like this, without your tools and maintenance facilities, that a fly-away kit comes in mighty handy. For one, those pierced steel plank corrugated landing mats play hob on tires. You're rolling along and-pow! One tire change coming up. You can pull off the runway and change that tire in a matter of minutes with a kit containing items like this: a spare main gear tire, nose gear tire, 10-ton jack, small bag of cotter keys, screwdriver, pliers, miscellaneous wrenches and hardware. BAGGAGE COMPARTMENT J ...wa . STORE ;: KIT HERE Don't overlook including a couple of cans of MIL-L-7808 and MIL-H-5606, either. The baggage compartment in the Able Model makes a good storage place for the kit. One point, tho. Remember that Chap 13 of TM 55-1510-204-10 says that this compartment is designed for a maximum weight of 40 pounds. I4- I11"'. !' MECHANICS It's first-things-first when your bird comes in to roost after a mission. SUse the bird covers. Nearby Chinooks and other choppers can stir up quite a dust storm so protect the engine from FOD by putting in the engine duct plugs. When you pull your after-mission check make sure you eye the bird for battle damage. When you locate a bullet hole never ,take it for granted that it went clear thru without damaging any vital parts. Al .11p~ ~~ t I f .11 1- 4.~P t emem cr a, LI~LLIC U C.C wOR flected from a straight path as it hits the airframe and equipment... I FOUND Search the bullet path so you can get I all the damaged parts repaired or re- placed. It would be mighty embarrass- ing if a creased fuel, oil or hydraulic line let loose in flight! ! After you finish a repair job be sure you police up the area. Tools left be- hind will tear up an engine, for real. Speaking of tools-you know those - engine starter-generator and deicer gen- erator self-locking nuts that are hard to get at with an ordinary wrench? You can't loosen the two hidden nuts on a generator change without using special wrench, P/N 134GT1065. If there aren't enough wrenches to FABRICATE go around, make one up. Just latch on HANDLE to a salvaged 9/16-inch box wrench and grind it down to a thickness of SWELD HERE 1/8-inch. Weld on a handle shaped like the issued tool and you're in business. Before your baby is released for ; flight give 'er the once-over for clean- liness. If you're stationed close to salt I water remember that corrosion sets in WREINDOWN A SALVAGED mighty fast around rivets and seams, BOX WRENCH TO IN. THICK. especially on ailerons and other control surfaces. Never let oil and dirt collect because this is the breeding ground for corro- sion. Try to wash your bird at least once a week. When corrosion develops follow the poop in Sect II Chap 2 of TM 55-405-3 (12 Jul 66) for treatment. .k\7 fe I J1. Keeping your bird clean will also extend the life of bird parts. Take the exposed landing gear pistons. Tar and dirt are thrown up by the wheels on some of those boonie strip take-offs. Upon landing the struts '.ompress and this stuff cuts into the hydraulic fluid seals ... you get more leaks that way!! Clean stubborn dirt off these pistons by wiping them with a rag moistened in hydraulic fluid, MIL-H-5606. Now, stand back and eye your beauty. Yessir-e-e-e, she's had her PM and is ready to do battle. Reach for TB 55-1500-307-25 (7 Jul 68) when you birdmen check out the list of parts that require maintenance management and historical poop on TM 38- S750 forms. It takes the place of TB AVN 23-65. LESS No need for you Bird Dog (0-1) types to do a doubletake when you spot a filter on the engine mags. It's there to cut down on radio interference from the ignition system. TM 55-1510-202-20 will have the maintenance poop on this optional set-up. 11" _____ .-----------------------------, NO GUESSING, PLEASE! There's no need for you birdmen to use guesswork when tightening hard- ware. Standard torque values are given in Table 5 of TM 55-405-2 (11 Jul 66) on aircraft hardware. Special torque values are given right in the text of each bird's maintenance pub. 1 49 I LET'S KEEP THE RECORD STRAIGHT STake'a bow, man, if your bird is up-to-snuff MWO-wise. To make sure your log book, DA Form 2408-5, agrees with the poop at the Aviation Systems Command, tho, better eye the EIR and Maintenance Digest regularly for any MWO that wasn't applied ... or was it ? ? Like maybe you got it done OK, but the completion info was lost in the shuffle and never got back to the headshed. So, if the serial number of your bird appears in the EIR Digest as being delin- quent and the mod was done more than 4 months prior to the date of the Digest, here's what you should do: Dig up your file copy of the DA Form 2407 that shows the mod was done. Duplicate this info on a new DA Form 2407, copy number 2, and send it to your Command's Data Processing Center. If you can't locate the original maintenance request, take this route: Fill out another DA Form 2407, using the mod completion info from the DA Form 2408-5. Use failure code 797 ... No defect-MWO previously com- plied with. Send copy number 2 to Your Command's Data Processing Center (or to Lexington if there's no DPC). BY THE NUMBERS... S/ SAY' THAT NUMBER , AGAIN. E F -- 1r -I l .. N Hold one--before you write the serial number for your bird on a log book form. Make sure you've got it right. What happens when the bird tail number, which is only part of the serial num- ber, gets on a TAERS form? Plenty! The wrong number gets transferred from a log book form for machine proc- essing. Then when the poop arrives at a data center the computer accepts the bogus number. With that number, the machine "creates" a non-existent aircraft. To prevent the loss of good poop, make sure you use the serial number that appears on the bird data plate. So, right now, while you've got a few minutes, check over all the forms in your bird's log book. Be sure serial numbers-not tail numbers-are in the serial number blocks. Prevent trouble when you fill out aircraft reporting forms in the future. CARRY TIME FORWARD Dear Windy, Just to keep the records straight, is test flight time counted as port of a just-com- pleted periodic inspection? My buddy says it is, but I sa) the fight time is applied toward the next 100-hr PE. Who's right? le ARE SP6 S. Dear Specialist D. S., YOU RIGHT, P.SR TB 55-1500-301-25 (23 Oct para 4c(l) on maintenance inspections says that periodic are normally due every 100 flying hours after completion of the last PE. TB AVN 23-16 (28 Feb 66) on test flights lists the conditions under which a test flight is required. Para 4a(1)(j) calls for a test flight after a periodic inspec- tion has been completed. 51 L u AV1iONicS_ lCA' LOSE THOSE ; BATTERY BLUES Whaddaya do if your AN/APM-156 You should test the batteries one at a test set for the AN/APX-44 transpon- time, using the 2.5-volt range 1000- der set goes on the fritz? ohms-per-volt scale of a TS-352B/U Why, you turn it over to support for multimeter. A good battery will read fixin'-but before you do ... above 1.1 volts at no load. Batteries Make sure-real sure-that your having less than 1.1 volts should be test set hasn't been downtimed by the recharged at 200 milliamperes for 16 battery blues, hours, then retested to have a minimum Y'see, weak or dead battery cells can of 1.25 volts at no load. cause most of the common complaints Batteries having an output of less such as erratic flags, inability to hold a than 1.25 volts after recharge should charge, no IP and EMERG flags, and so be discarded and replaced with fresh on. batteries. Trouble is, some of your battery In putting back your batteries, dou- kinks may not show up on the battery ble-check their polarity as marked on voltage meter. + So-o-o-o- whaddaya do then ... ? You test .. yeah, that's right . you test the batteries before the AN/ \ INSERT BATTERIES WI APM-156 heads out for higher-level +OR-TERMINAL AAIN repairs. E IS SURFACE AS INDICA repairs. SURE MODE Here's how: SWITCH IS AT OFF BEFORE YOU TEST! TaI e 4 s f the battery holder. If polarity is re- S versed, the batteries can be shorted out and knock out your tester. To get new batteries, use FSN 6140- 986-0341 as listed on Page 3 of TM 11-6625-509-20P (May 63). By making this battery check. you can probably eliminate most of .uur transponder roster's dom. ntimc and alo present possible damage to our ^ testing set while in transir for fi\in .- ;. S -.; I .. ," ' .' "b __ .. .... " EASY ON THESE /I Best to take it smooth ... and easy... CNthere when you position the re- Better be on your best behavior when ceiver-transmitter in its case. you put back your AN/ARC-131 radio If you don't, you could harvest a set's RT-823 receiver-transmitter into crop of damaged connector pins, too- its case. and louse up the incoming power to Never use force as you replace the your set. RT, especially since almost any kind of Since it's re-installing the RT that heavyhanding could plague you with racks up troubles, be sure you take it bent alinement pins. from the case only when you have to. AW, IT'S JUST A LITTLE PIECE OF WHY SNAP YOUR CAP? BEAP CHA)N THAT HAN65 Doesn't look like much to get excited about- but, AROUNV listen, man .. SSome people put in one heckuva lot of time and Effort to get those chains fastened onto dust caps, connector shorting caps, mounting bolts, and quite a Sfew other things on your electronic equipment. They meant the chains for a pretty important pur- pose... to keep that cap or bolt or cover right with S its equipment. 'Cause, y'see, when the cap's on, dust Can't get in and ruin your equipment. That little cover's protective. So-o-o-o, if your bead-chain catches on something and snaps ... get it replaced. If your cap snaps from its chain ... get it replaced. BEAD And in taking off the cover, please stress that N tender touch. Why, you might never snap your cap! THE AN/GRC-106 RADIO SET... That AM-3349 power amplifier on your AN/GRC-106 can carry a power- ful load but it could bog down, may- be at an embarrassing time, if it's not operated properly tuned. Yessir, unless you tune it right, you're mighty liable to get hit with failures of the C-22 plate trimmer ca- pacitor. And conk-outs like that can put the Angry-106 on downtime, when it really oughtn't to be. But make no mistake .. failure of the AM-3349 power amplifier is not restricted to just the Angry-106. If the AM-3349 is not treated right and tuned right, it can flunk out in such configura- tions as the AN/VSC-2, AN/GRC-142, and the AN/GRC-122. So-o-o-o, it's a good idea to be espe- cially careful when you synchronize the LOAD and TUNE dials. YA RECLL T u rNE?) When you change frequencies on the RT-662 receiver-transmitter, you've got to return the LOAD and TUNE meters on the AM-3349 to the center position. If you relocate your radio set, re-check the LOAD and TUNE meters. Re- center the needles if necessary. This'll ease your mind-and also lengthen the life span of the tuning capacitor. The tuning procedure in para 24, TM 11-5820-520-12, has been changed to indicate that you should immediately tune the ANT LOAD and ANT TUNE con- trols after setting the HV RESET switch at TUNE and before taking readings h with the TEST METER. While you're eyeballing both associated meters, you should practice tuning the ANT TUNE and ANT LOAD at the same time-left hand on the ANT TUNE knob and right hand on the ANT LOAD knob. This will increase your proficiency and shorten the tuning time. To make sure you're tuning right, you can: Keep your antenna lead clean. ' Keep connectors free of dirt to insure a good elec- trical connection. d" Check RF cable for kinks or breaks. When you're using the 50-ohm GRA-50 double antenna, see that it's cut to the proper frequency. TUNE LOAD METER METER ARE THE NEEDLES IN THE CENTER POSITION? I Naturally. >ou made certain that the TLiNE and LOAD meter needles were in the center position (green portion of the scale prior to turning the OPERATE.TLiNE s itch. Do not switch to OPERATE if the needles are not centered on the scales Before s"iaching the power ampli- fier, turn the OPERATE-TUNE switch to OPERATE. If the double doesn't Itu c ut to the right' by I or 2 feet. Whiil :; ;'rc on th'; siub possible tu Irok the I 1i you iirrl r //?l 0 DNM LIIN k In operating your -106 (or other configurations), the rule is: Once you turn on the primary power switch, keep it on. Turning the RT-662 SERVICE SELEC- TOR to the OFF position removes power from the entire AN/GRC-106. 55 l,^|\\^W- -- \U P ' Chasin' rainbows is for the fairytale set as sending and receiving freqs is for radio-types. But, those free, flying freqs can have you thinking your equipment is going to pot and needs a helping hand from the maintenance man. Take, f'rinstance, your AN/TRC-24 or AN/GRC-50 radio terminal set... ' I E. Instead of coming up with a good, relaxing mo% ie for rhe troops, you windup with smell-o-movie .... 'Cause not taking care of a projector like the AN/PFP- I or AQ-2A(1) set can stir up a stink when.picture showing time rolls around but the projector won't. To make sure the show is put on the screen, here're a couple or three tips that'll save the aspirin bottle: When that projector is being stored, put it in its case or under its cover, and stow it in a dean, dry place. And, if you're where the wet is the wettest, turn on the projector for about 5 minutes once a week, or more often, if necessary. This'll let the projector lamp's heat keep down moisture and fungus. DON'T GET EXCITE-- IT'S CQ.9ING UP, c APF TER THE 0W COMMERCIAL. The R-417(*)/TRC receiver's AFC select switch has to stay in the on position until it has a good OFF grip on the frequency beam.Then, flick it to the off position. Same's so for the AFC switch on the T-302(*)/TRC trans- mitter ... on the wandering frequency ... So, when you latch onto the frequency you want, hold it by leaving the switch in the on position. pl l.h ,.ijd pr. i.r', pL..II ii.l ., n ..ili il. I f, rlu r. I ,. r, L I. ,I 1 I. I I. r.i ill 2Uu-l10 Uct b60, to whisk away film particles which will gang up on the projector. .^s p ^ 0' course, you never wont to use water to do the job of the lens cleaner. When it comes to giving' spools, spindles and rollers a squirt of oil don't. Your best bet's to follow the guide in your TM for lubing. Then, only after 100 hours of operation or every 30 days. Be sure to wipe away any extra that'll catch dust. ON OFF AFC fi,,lh. r qI, j,, btlca ,: t iiij pruij.].r i. l, 1in III, l,:l. ird i fl. i.. r ..,lh lie I,. .. I I, 1.-4.ll 3 1 ] 1( ) l I 1 h, ,l.I. ,I lob calls for extra elbow grease, use a dab of I- quid lens cleaner (FSN 7930-392-9751). Put it on the lens tissue and not on the lens or reflector. D W I GENERAL MHE EMERGENCY STOP TWINKLE, TWINKLE THE Rs SUPPORT FORE TH N's STOP! T You do just that ifyou've Little stars and big stars. You can get in-between stars / FOR THE STOP! You do just that if you've too for your equipment. IFFERENT tripped the emergency stop on your SIZES OF 6,000-lb Anthony Model MLT 6 or OUR NATIONAL Chrysler Model MLT 6CH forklift truck. Before you try to start 'er againMEREN you'd better climb down and go back STOP to the engine and reset the emergency RESET stop reset lever. It should be at 6 o'clock LEVER or pointing down when the stop's reset. If you keep trying to start with that 4 4 emergency stop tripped, you could dam- age the starter. Or, enough air could be drawn through the air cut-off valve come to rest, the bendix will try to rc- You'll find these FSN s listed in Fed Cat C-ML-A (Aug 68). in the blower air horn so that it'll fire engage. Result--damaged bendix, fly- TB 746-931, (Oct 64) para 11, f, gives you the authority a cylinder causing the bendix starter wheel ring-gear or both. So, to head off to use em. drive gear to throw out. busting up your equipment, check that And, unless you take your thumb off lever before you touch the starter of the starter button and let everything button. A SPIDER W EB oo MATCH 'EM MALE / Lbel I LOCK Tm~!mM532 laundry unit, FSN 3510-782-on hen ou assemble the bed. 3010-807-6623, Mfr Code 71041, Part all the was i" the bottom of the female lock place slots. so along with the two parts of the cou- don' ore to force 'em. TY AN pling. You can't find thi spider listed onre SSUPPOSED TO page six of TM 10-3510-208-25P You can get untan You'llfind gled if you're looking for a umbideniferion inlerrucons for le A THE (Dec 66). your bunk bed indrive motor coupling spider for your There's a manufacturer's name. traid name, d M532 laundry unit, FSN 3510-782- on the spring ind the bed end 5294. Order Coupling Assembly, FSN vvhcn Ncou assernble the bed. 3010-807-6623, Mfr Code 71041, Part \\.,tch this. tho:! The male lock lugs 3r No. FC-BB-15, and you'll get the spider all rhe' a3 to chc bottom .f t ie IwI~ plate slnj. u, along with the two parts of the cou- don't (r) to I orce cm. Ipling. You find this spider listed on SUPPOSED TO page six of TM 10-3510-208-25P You'll find the asrri'mbl and identification instructions for LOCKGO ALL THE 66). your bunk bed in TB "iO.9' I I Feb 68i. EIR Digest. \ WAY DOWN! NEW PB PAGE Dear Half-Mast, Change I (May 68), AR 735-35 gives us a new property book page, DA Form 3328, which supersedes DA Form 14-110. MSG E. L. S. / ..DOES THAT MEAN WE GOTTA REMAKE ALL THE OLD PAGE ON THE NEW FORM otherwise, you cn ue DA Form book, or as your DA Form 14-110's -- ORGANIZATION ORNSTALLA10N) PROEY RECOIII DATE DOCUMENT RECEE TURNL LA NUMBER N' BALANCE Dear Sergeant E. L. S Negative! ______ Unless your local command says otherwise, you can use DA Form 3328 -- - as new pages are added to the property / NEG6TlE.' book, or as your DA Form 14-110's wear out. - Meantime, all you do to an old form - is change its face a bit, so it'll read like the new form.With ink, change the tech- nical service block to read UIC, add i initials over last column, add of issue to unit block, and change the COA block to read "MODIFIED ALLOW- ANCE" line out form info at the top of the page and write in the new number. .~ TOTAL LW T IOTA IlAr sM. And, since the old pages will go in uic V e your inactive file (likeit says in AR 345- .".1 "TOC""N-M M O 215), you can use the balance brought "E" DSC"iPTION forward note, along with the routine in the AR's para 3-2h, when you make 1-a.. AUTHORITY PBICE out a new DA Form 3328. -. 1 -4 -4 60 BOOKING EXPENDABLE Other expendable items are accounted for like it says in para 3-2g (2)(3), AR 735-35. STAMP GIGGERS Deaf Hali-Mast, "'- Wiat says I can't use a rubber stamp to make the "per inventory" and "per joint inverioay" entries in he property book? Some inspectors gig stamp users. SFC W. J. G. Dear Sergeant W. J. G., Nothing says you can't. AR 735-35 C doesn't tie you down to a specific meth- i od. If stamps will save you work and time, all you need is the-Old Man's OK and the price of the stamps. A L PAGE DATING Remember on DA Form 2064 (document register), the "From" and "To" blocks take their dates from the form's column a. And, the dates simply cover the period that the page was used to initiate requests. The requests' completion dates, on the other hand, go in the form's col- umn i. The "From" and "To" blocks, therefore, can be filled long before . some of the blanks in column i are completed. HOW'S YOUR FOLLOW-UP SYSTEM...? IT'S Do you have to finger all the supply IN ERE status cards when you're checking fol- SOME F low-up dates on your requests? WHERE. Well, eye this handy box and filing system. It'll help you stack the status l cards so the follow-up dates are easy to spot. You can make the box as long as you need to. But, it should be 10 inches wide and 2-1/4 inches high, and it should have a smooth inside bottom. A board, to fit the inside length of the box, and 2-1/2 inches wide and 1/2 inch high, goes on each side on the in- side bottom of the box. Filing a request card on the left side -. makes its upper left end angle up. And, filing the latest status card on the re- quest to the right side, makes its right ' upper end angle up, so its date column - (blocks 62-64) is easy to check. And using a paper clip in the center of each request helps to keep the cards in their proper places. STRAY SPECIAL TOOLS T L PICK UP MAKE UP WOT OUTFIT DUNNO..J\ TOOL POST IAR SEPARATE YOU WITH? SA, C'N ON IAR IN DOCUMENT PROPERTY I HANG REGISTER BOOK PAGE AROUND FOR EACH FER TOOL--POST RATIONS '' 444 2 IAR ON QUARTERS? EACH PAGE. List the tools on the IAR and give Dear Half-Mast, it a document number. Make up a Some aircraft special tools in our shop have never been picked up in our property separate property book page for each book. What paper work is needed to get different type tool which is non-expend- them in the book? able or expendable-reportable and post CPT B. D. the IAR to each page. The IAR needs the OK of the CO Dear CPT B. D., the book is kept for, and a copy of the In the absence of a supply document OK'd IAR goes in the document file. on the tools, you can use a DA Form The document that gives you the 444, Inventory Adjustment Report, tools goes in the authorization block of (IAR). the property book pages. / SUPPLY HELP -. - Planning a supply training session soon? Well, don't miss the latest Army Subject Schedule on the subject. It's ASubjScd Do M 10-1 (Jun 68), Unit and Organizational Supply. .... It lists the latest supply forms and identifies the pubs you'll need. There's also DA Pam 350-21-1, Instructor's Guide, Unit ,.. and Organization Supply Procedures, and its companion handbook for the student, DA Pam 350-21-2. .._ ... With the Pams you can get a packet of transparencies (slides) titled T38-11-1. They'll help you illustrate supply SOP, channels, forms records and publications. See your Enammjasu audio-visual center for the transparencies. mMM And, be sure to check the pams and the slides with Ch 1 sOmYar ms (May 68) to AR 735-35 to be sure you have the up-dated info on supply forms and SOP. 63 OT COPY ON MAP COPIERS So your TO&E allows you a Bruning 300MS map reproduction set, but it's all Greek? There are a couple ways out. In CONUS, just have your support unit phone the nearest Bruning office collect. They'll send a tech rep to show you the whole bundle. Across the pond, ask any MSO EA5Y... HANDLE 'EM YOU INSULATE THAT? EASY WHEN IT'S GONNA BE A YIU MOVE!! ? ROUGH ROAD! (Mobility Service Office) for Training Course No. NET-66-35, with pictures and everything. And remember you can't use that machine without the expendable sup- ply kit. You need LIN R-84552, Repro- duction Expendable Supply Set, FSN 3610-889-3246 in SC 3610-93-CL-E18 (Jan 65.) COMES MOVING DAY On moving day, map a break- free way. Remember shocks and knocks can break a box and your.Bruning set. Don't let volunteer help put bare hands or oily rags on those developer rollers. Otherwise there'll be big black spots in your next map. Uact Read If you're a man who reports unit readi- ness on DA Form 2715, cast an eye on Ch 1 (10 Oct 68) to AR 220-1, Unit Readiness. It contains several Changes to the AR, supersedes DA Msg 852346 (21 Feb 68), with readiness condition (REDCON) points of special interest on communications and missile items and systems. N16 PVi# poao Can't memorize your M16A1 tech manual, y'say? OK, get yourself a plas- tic, wallet-sized card containing basic dope on cleaning, lubing, ammo and combat tips straight from TM 9-1005- 249-12. It's GTA 21-1-3 (Jul 68) and it supersedes your card dated August 1967. Use it it can save your life! Order 'em from the Baltimore pubs center. 21uf 2etida How does your outfit order, control and use its supplies? Good question. Your unit will be in better shape if you round up a copy of AR 700-87 (4 Sep 68), Supply Discipline. Be sure your sup- ply business lines up with all the 21 questions on page 5. aS"e Never pickle a pranged Huey T-53 engine if it failed or you believe it folded up. Then the experts can find out "who happen?" Treat the C model engine, for example, according to the poop in TM 55-1520-220-20 (30 Jan 68) para 16-50. ?Ise Word On "M0WO Every maintenance man and com- manding officer will want to read all the new word on modification work orders in AR 750-35 (20 Nov 68). Logistics types such as S-4's, G-4's, commanders and support outfit people (military and civilian) will want to read a new bi-monthly magazine, Army Logistician. To get it regularly on pin- point distribution, make it a write-in on DA Form 12-4 and send the form to the Baltimore Publications Center right now. See DA Circular 310-72 (12 Nov 68) for details. Would You Stake Your LifeA on the Condition of Your Equiprnent? Your clutch pedal's no foot- rest. Keep your foot on the floor unless you're using the clutch to shift gears. NO CLUTCH RIDING! |
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| MILLISECOND | CLASS.METHOD | MESSAGE |
|---|---|---|
| 0 | sobekcm_page_globals.constructor | |
| 0 | sobekcm_page_globals.constructor | Application State validated or built |
| 0 | sobekcm_database.verify_item_lookup_object | |
| 0 | sobekcm_page_globals.constructor | Navigation Object created from URI query string |
| 0 | sobekcm_database.verify_item_lookup_object | |
| 0 | sobekcm_page_globals.display_item | Retrieving item or group information |
| 0 | sobekcm_page_globals.get_entire_collection_hierarchy | Retrieving hierarchy information |
| 0 | sobekcm_assistant.get_entire_collection_hierarchy | |
| 0 | cached_data_manager.retrieve_item_aggregation | |
| 0 | cached_data_manager.retrieve_item_aggregation | Found item aggregation on local cache |
| 0 | item_aggregation_builder.get_item_aggregation | Found 'all' item aggregation in cache |
| 0 | system.web.ui.page.page_load (ufdc.page_load) | |
| 0 | sobekcm_page_globals.constructor.on_page_load | |
| 0 | html_echo_mainwriter.add_style_references | Adding style references to HTML |
| 0 | html_echo_mainwriter.add_text_to_page | Reading the text from the file and echoing back to the output stream |
| 28 | html_echo_mainwriter.add_text_to_page | Finished reading and writing the file |