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Front Cover Main Page 1 Page 2-3 Page 4-5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20-21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32-33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42-43 Page 44-45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52-53 Page 54 Page 55 Page 56 Page 57 Page 58-59 Page 60 Page 61 Page 62-63 Page 64 Page 65 Back Cover Page 66 |
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U-1 -- I~~~ 7 GO RIGHT AHEAP, MISS ROPP... WE'RE FROM THE NMP,,, JUST CHECKING OUT YOUR SUGGESTIONS IN THAT LAST EIR FOR OUR SHOWER BATH L SYSTEM. d IVc~ THE SUPPLY Y SYSTEM Every repair part >or asimbl. *,''u get thru supply is not ncv.. freeh Out ul the factory. Lots of 'em have bLen used. checked out, overhauled or orhi r\ ise ticd and put back in the supply channel TIhi, is especially true of real c\xpeLni\' icntm on aircraft, missile s. Ntcm- and bcais -- equipment. You turn in a repair blc i:r rf .v..-er- able defective part cr 'ai, mbl. t.. \ r / direct support unit. ,nd the II rue a good one. DS check' .'uc trh bad ,.ne and fixes it if they can If not, the item g-'es riehi .alun'n tr..' the next lesel of maintenance and sup ph. the general support ourfit. GS has more of the tools and parts rhat're needed to put the piece back in A-I shape. (Some items go all the way tr) depot to be fixed.i \'hen the get it in rip-top shape. the. put it back on the supply shell here i'll be read% "%hen sou (or \our buddies in another outfit need it. S0o-ahat', in all this for \ou? lust this--you ha\e a real impor- tant part in keeping the supph system working The defective parts and as- semblies that you have parked on the shelf collecting dust don't do an)bod. an\ good. Move them along .and one fine day they'll come back \our vta\ when you're really; hurting for them. Keep the defective parts and assem. blies moving. .. itll help you keep \our fighting gear rcad. to go. rnE PREVENTIVE MAINTENANCE MOHNI.H Isl'. No 161 1966 S"ri'e IN THIS ISSUE COMMUNICATIONS 2-19 ANl:vR i 2.19 FIREPOWER 20.27 M? Mith.re G.ui 2027 AIR MOBILITY 37-41 UN- 37 38 39 OV.i 41 Magneto Chrec 40 A417 41 GROUND MOBILITY 42-57 M114A] 4250 tur. Sgnal' 55 r. gnen 51 M38AJ 5B 5Gn rruck 5? 53 M1IS 5 2' Ton rruic 52.53.54.55 1;, TonI Tralr 57 -4~ C-~;~ y GENERAL & SUPPLY 58-64 Unit Pct 5859 iPR Dn -s s 82.83 DD frm 11M 60 LARC- XV Hand Receipt 60 MAI fiire -64 HM 38-50 61 NIth Pullja nr ii 8 2 - Supply 7 8.11. 123.14.15.16 1I. 11. 39 54 55.5;. 58.59. 4 Ue no hlnds for printlng oi Ithi public ion ias bean approved by Headquarern Department o th Army. 19 February 1965 DISTRIBUTION. In accordance with re. quirements submitted an DA Form 124. 5 C-~ r /.. rpSs el I~ vsasSE~^^^^\i^ / LISTEN AND LEARN THE EASY WVAY FROM THE EXPERIENCE OF TROOPS WHO'VE LONG BEEN ON THE TRAIL. MIGHT BE THAT EVEN THE SEASONED USER CAN FINP A HELPFUL . POINT OR TWO. Look around! Suddeni. it's here. There. Everywhere! You've read about it for a couple' years. Maybe \ou even saw it in some other luck Joe's quarter-on. Or tank. Masbe You drooled a little. A lot of Joes did. So now our jo\ is unbounded and your patenrce's rewarded - )ou've finally) got that AN/VRC-12 series radio set! Pull up a bench and an old wrench while .ou e ball these points on the major components the RT-246 and RT-52- receiver-transmitters and R-4-i2 receiver. Au L"ame deal goes for the lead from the modulator assembly. The hinged board can snag the cable. CABLE FROM MODULATOR ASSEMBLY CAN BE SNAGGED. The A8000 module board of the As a temporary fix (just in case some- main components boasts a couple' body already lost your C-rings) you can hinge pins that you should never have loop wire through the eyes of both to remove- despite the temptation. In- pins or wrap fine wire in the C-ring stead of swinging the board out of the groove and twist it. way on the hinges, some Joes pop the C-rings on the hinge pins, remove the pins, lift the board out... and lose those tiny C-rings. Naturally, they put the pins back in without the retainers, which gets deadly. The pins are free to work loose, fall in the gear train below, and cause the kind of damage that has your set waving bye-bye for a good long time. While you're eyeballing the innards, stop at that green lead that runs from the FL-401 filter to the A8100 board. The A8100 is on hinges, too, and if you don't position the green cable careful- like, you can break or bruise the cable and snap its connector by snagging it. "----- *U^.o The K9002 rela in the A9000 as- sembly can play games with your set by sticking and keeping your transmit- ter keyed-very undesirable, natur- ally. Your clue that it's sticking, yep, is a blower motor that won't quit. A sometime cure is to remove the relay, give it a 180-degree turn (half- way, that is) and replace it. Otherwise, get a new relay. And, say, when you're waiting that minute or so for the PA tube of your RT-524 or -246 to warm up, don't let the cutting in of the squelch fool you. It's no indication that the PA tube is -amin. M -c If you wait about a half minute after the squelch rushing noise stops, how- ever, the tube should be warm enough to let you key the set. Another indicator that it's warm enough: The call light will stay bright when you key the set. If the call light dims so's you can notice, hold one with the keying. The tube's not warm, and you can make with the short life for some parts. Watch with the stored gear, the feet or other handy but weighty items when you're around the CX-4722 cable to the ANT CONT receptacle on the panel of the receiver-transmitters. If you abuse that cable you might as well tack a "Going Out Of Business" sign on it. ^- SPEAKING OF CABLES REPLACING If Iou need a replacement connector CABLE7 for the cable of sour audio accessories. forger the Li.182 connector. It's been re- placed b3 the U.229/Li, FSN 5955- 892-9833. which features a spring at the base of the connector instead of the \rubber boot. , Sticking with cables for awhile, reversing polarity with the CX-4720 power cable can cook the wiring in the mounts and main components-and make the mount receptacles look like you've cooked 'em in a campfire. The easiest way to avoid the problem is to be sure the terminal lug with the red and white leads goes to the positive (+) post of the vehicle battery and the lug with the black and green wires goes to the negative (-) post. Marking the lugs or leads with positive or negative signs helps considerable. A FINAL STOMPING CAUTION. youac If you acci- dentally stomp or pull the RF cable lead from the connector head (it comes out easy), scrounge some liquid or plastic rubber and dab it on the end of the cable that goes into the connector. Put the connector back on, and the cable should be as good as or better than the original. Keep the cotton-pickin' gunk off the connector. *rfl-^- Keep your eye peeled for authorization, TB 750-101 EIR Digest (Feb 66), to requisition the RT-505 audio cover, FSN 5820-473-1732, for the audio connectors on the VRC-12 series components. The covers, not previously available for the -12 components, prevent corro- sion what else? Those protective covers for the main components (CW-653, FSN 5820-082- 3741 for the RT's and CW-649, FSN 5820-082-3742 for the R-442) can hold water from a good downpour for several days afterwards. Which means the wet can get your set. 0 AFTER REMOVE COVERS AND LET 'EM AIR DRY! ,l Uh ... hold one, Harry, with that VOLUME control switch on the RT's. Maybe the volume knob turns off your pocket portable or table model radio, but it"ain't necessarily so"here. Too much twisting trying to turn your set off with the volume knob can put your volume control out of action. To turn the set off use the POWER switch--just above and to the right of the VOLUME knob. P Talking about precaution, in case you didn't know it your support can now get you a protective nut that fits your antenna jack like a glove. It's guaranteed to cut down considerably on busted jacks. There's plenty room for the RF cable connector. .s The nut goes by: Bushing, Retainer, Electrical Con- nector, FSN 5935-760-3219. It's getting listed in a change to the TM 11-5820-401-20 parts list. 7 f // / CIU/^NtSC 31"-3V /V 4 ,r, 7 If the screws that fasten the switches and knobs of the corn- ponents are rusting or corroding, you can pretty 'em up with .C . clear fingernail polish (you can scrounge it almost anywhere). Give the screws a light scraping to get rid of the rust, etc., before putting the polish to 'em. HERE'RE A FEW OPDS 'N' ENDS THAT NEEP TELLIN' BECAUSE THEY'VE BEEN BUGGIN' THE- USERS OF THE MAIN COMPONENTS SINCE THE SETS WERE ISSUED TO TOE UNITS. Have a care with those , small right-angle connectors inside the boxes. Push 'em straight in and pull 'em straight out easy-style to keep from breaking or bending those small contacts. y A so, when you replace the FL-401 filter in the RT's, don't force it into place. Be sure the lower connecting cable is in place before you lower the filter. Then, let the filter down gentle-like. If it doesn't slide down flush with the chassis, slip your finger under the filter and gcg the connector a slight clockwise twist. It should fall right in. But -don't force it! S Also, those guards on the front panels of the main components may look handy, but they're not handles. If you want to head off a long repair wait for your set, Forget about using them as handles. You can pull 'em right off the panel. 'Bout the best news for minor components of the -12 series sets is Change 4 (22 Oct 65) to TM 11-5820-401-20. Units which've been hurtin' for the -20P manuals should breathe a deep one over the Functional Parts List in the Change 4, which supersedes 13 parts manuals. SAM 1780 IAM=-1780 AMPLIFIER Voltage surge and crossed cable cur- rent has been battering the AM-1780 for many moons, but you can help make the days sunny for it by being extra careful which receptacle you attach the CX-4723 power cable to. o *= =\ The cable, which comes from the mount, attaches to the J501 receptacle of the amplifier-only. Try putting it to the other receptacles and you might's well forget about using the amplifier for awhile. There's a cable marker kit, FSN 5975-918-8164, from Sacramento Army Depot specifically for marking the right cable and receptacle. Another way to prevent crossed-up cable damage is to keep the link in the MT-1029 mount in the remote position. PS 160 gives you the long story on the crossed cable problem. Also, there's a protective collar out for the amplifier early models that goes by FSN 5820-070-0733, Flange, Pro- tective Collar Bracket. It makes a solid collar (no snag edges) around the AM- 1780 to protect switches and knobs. Late model amplifiers have a built-in flange. To keep your binding posts from getting you in a bind, have a care that nobody uses them as leaning posts. And, when you're connecting or dis- connecting the field wire leads, don't try to shove the posts through the rear of the amplifier. They break. A little straight-in pressure will do the job. Uh, next time you lose interphone capability, try a couple' shortcuts before you suspect the A520 assembly in your AM-1780. Like, suspect your CX-4723 cables especially those coming off the receptacles of the amplifier. Your trouble may just be a loose connection or a broken or bruised cable. A multimeter (like the AN/URM-105) will tell you quick-like whether yofrve got a broken circuit. It could save the time and trouble of replacing an A520. Finally, turning power off at the AM-1780 as well as the RT before starting or stopping vehicles is a "best" protection for the amplifier. To be double sure your amplifier's getting the E protection it needs, you might double " check that it has it's MWO 11-5820- 401-35/1 (Jun 65) label on it, If it doesn't, get your support to apply the MWO. It's added insurance against damage from voltage surge, or spikes. The cabling on the combat vehicle crewman's helmet has been modified, improved and otherwise worried over for beaucoup months now, but temptation and accidents (mostly temptation) still bug that bundle of wiring. The temptation is to carry the helmet by the cable, which is about the same as thinking it's OK to sit on an egg since you've got the shell between you. In other words, the cable may look sturdy, but if you flex it or stretch it with the weight of the helmet, the wiring breaks. In the trade the wiring used in the cable is "tinsel cord," if that suggests anything to you. If you need a quick clamp for the cable, perforated clamp strap FSN 5820-783-9035, which comes as part , of the vehicle radio installation kits, makes a mighty fine sub. It's wider and , more flexible than the hard plastic clamp that was made for the CVC cable. Just double it over, slip the screw through the ready-made perforations -and save a few cables. Contacts on the quick-disconnect of the cable are a problem because they spread or pull apart faster than hot lead rolls off stainless steel. You can keep the connector in action indefinitely by slapping a piece of green tape or such at the junction of the connector and receptacle. GREEN n TAPE FILLS GAP. You can still make a fast disconnect-and the tape will separate without strangling you if you should snag it-but you've got insurance against a bad connection during normal use. To insure a good connection, you can leave the S tape in place and disconnect at the control box end of the cable. It saves sprung contacts. DISCONNECT HERE If you've been sweating out the problem of a toggle switch for the CVC helmet accessories, sweat no more. There's one going in the system for the MK-525 and -526 headset-micro- phone kits, to be used with Standard A, FM equipment. The new one goes by Switch Lever Assembly, FSN 5965-919- 1336. It will be added to TM 11-5965-235-25P (Dec 64). Meanwhile, if you're in a bind because of a busted toggle, a few minutes work can keep you in business. Latch onto 3-in of packing Bend the wire like so. Then, wrap switch with tape case strapping .. an 8-in or fine wire where it comes out length of .063-in welding rod, of the housing. A piece of pack- or any stiff wire about that I ing case strapping or the like diameter (AWG 14 wire is per- 9i-. /--7 ..i .iF ;,i; \ For added strength you can over the switch, using the same make about a one inch U loop for screws, completes it. The strap- a firmer, sturdier handle" grip ping keeps the wire from back- on the wire. ing off the center lug. ` ( 1 IF YOU'VE BEEN SWEATING OUT A SOURCE FOR THE CORPS THAT GO WITH THE CVC T56-6 HELMET-HEAPSET MIKE KITS, TM 11-5965-235-25P LIST'S 'EM. F'rinstance, the cord that clamps to the rear of the helmet, the CX-8655, is FSN 5995-064-5164. The lower retractile cord, CX-8650, is listed under FSN 5995-858-5692. RADIO SET CONTROL CROiUP Next time you're about to secure the WD-1 field wire after you've attached it to the binding posts of the C-2329, AN/GR A-39 radio set control group, be sure that more than the wire is secure. Like, make sure you're not setting up the control for a yank that'll put it out of action. F'rinstance, consider the case of Sorry-About-That Smith. 01' Sorry-About- That connected his field wire and cable to the C-2329, connected the other end of the cable ... and looped a hitch of field wire around the guard handle of the C-2329. 'Bout an hour later some Joe came barrel-ailing through the woods, slammed full tilt into the field wire, which pulled taut at the control, and yanked the C-2329 clear off the top of the radio set. That wouldna' been so bad, but in order to get off the radio, the C-2329 had to pull it's connecting cable out by the roots. That didn't help communications. Naturally, ol' Sorry-About-That was sorry about that. but .4. / If you want to take the field wire strain off the control's binding posts, loop the wire around some stationary object, like a tree or even the vehicle. That way, if somebody trips over the wire, or pulls it, you won't have to worry about the C-2329 flying into space. You might break some WD-1, but the connecting cable and control are a lot harder to repair. n , Coupla' other points on the GRA-39: 1. Easy does it when you remove or install the batteries in the control units. Those solid springs are strong enough to keep plenty of tension on the BA 30's, but if you abuse them accidentally, they can break off. Slip the batteries straight out. And, it takes a minimum pressure to get 'em back in. BINDING POST COVERS 3. If you get a chattering relay after the GRA-39 is connected to your RT, turn the RT's volume control down to mid-point or lower... or until the relay stops chattering. Then, turn the volume up on the GRA-39 control. 2. If you've been sweating over re- placing the binding post covers, sweat no more. They go by FSN 5940-254- 2244, and you can find 'em in TM 11- 5820-477-20P. TTTURN a a\ WVWWLUME PJ-D-00WN 13 MORE MORE A ba0 4 Back to those AB-719 set screws, though. IT SCREW i Maintenance types can keep the screws from back- ing out with a dab of shellac, fingernail polish, or "purple passion" (otherwise known as Varnish, cement, purple, FSN 5970-162-7523, one pint). Another temporary way to keep your busy supply guy less busy is to slap a piece of green tape or such over the screws. That way, even if they do come loose, you won't lose them. If your AT-1095 and AT-1096 an- tenna sections have you cussing, about UN(SREW the easiest fix you can get is sympathy. SECIONS Like, it's natural for that material to bind, even when it's together only a short time. There's no easy remedy, but un- screwing the sections about once a week ' (more often in damp areas) can help DAB considerable to keep the sections from S OME SSIU(ONE marrying up permanent-like. A dab of 5RONE silicone grease, FSN 5970-224-5277, on GREASE the mating ends also helps. Another item that chafes and bites is the co-ax lead through the spring on the AB-719 antenna base. Often, when the spring snaps the antenna sections up, it bites or rubs the co-ax lead ... which doesn't do much for your RF output. It's a good idea to check the lead occasionally by bending the spring. You also might look for dry rot. Naturally, if the lead looks bad, it has to be replaced with FSN 5995-813-8371, a support job. The lead that goes through the base of the new AS-1729/VRC antenna has a protective sheath over it, so it shouldn't be much trouble. In case you haven't heard, the AS-1729 (FSN 5985-985-9024) will re- place the AT-912, and matching unit MX-2799 will be replaced with the MX-6707. However, forget about rushing your requisition through. The new units will come with new AN/VRC-12 series sets. AT-912's in the field will CENTER WHITE be replaced by attrition. When you need a new an- Vl tenna, you'll get the AS-1729. Any new AT-912's NC still in the supply system will be distributed before Ir Z the AS-1729's. Both antennas are covered on parts S and operation in Changes 4 to TM 11-5820-401-10 and -20. P EA5Yl HEY! HERMAN... IT'5 WOT YA REPLACE WOT'5 "ATTRITION"? YER AT-912 WIT.' .'.-~--- -_ MX-2799 MATCHING UNIT Didja' ever have trouble switching from high to low band, or low to high, and right away suspect the match- Sing unit? Some repair-types do, and the first thing they head for is the circuit cards in the MX-2799. Better you should never touch them, senior. First off, chances are a bettin' man's dream that the matching unit's not causing your high-low band prob- lems. More likely, the problem is in your RT's or receiver, which you should check out or have checked. And, usually, if your problem is good output on high band but none on low, you've got a direct support repair job. 15 Many users in the field have found that the longer you keep that MX-2799 closed tight, the least trouble you have with it and the longer it works. Playitrg with those circuit cards is like betting your month's pay against a full house-when you're holding two pair. You always lose. There is one bug for users in cold areas, though. If the unit stands idle awhile, it can get sluggish. The cure is not tearing it apart, though. If it does get slug- gish, or maybe even frozen, you may have to take it off the vehicle and out of the cold until it thaws. Sometimes, a slight tap on the case will get it working right for you. MISCELLANiEOUS I' -T LiAT' rI H. "ERE \ c -, E R r _E ,j. ..^ ( "-E J" -7 If you've traveled the long trail for some kind of parts pub on audio acces- sories, dismount and breathe easy. They've been hard to come by in some areas, but you can get TM 11-5965- 257-15 (Feb 66), with functional parts list, for the H-138 handset and TM 11- 5965-265-13P (Sep 62) for the M-80 microphone. Hold one while the focus ii on the H-138. .80: That elusive O-ring that fits in the i. 182 connector of the audio equipment has been assigned FSN 5330-90i-6032. I'll be added to re- vised parii manuals. \\ hen %ou get a replacement. or ahen iou use those you've got. a dab ot silicone grease on the O-ring, or e'rn a aec inger. can , get it to slide on rcccpiacles iith no / sweat. ) DISCARQf SB 11-603 dated (4 Apr 66) authorizes a belt clip for SCR ..P the H-138 similar to that on the TA-1 telephone. The S cldip and some heavy-duty moisture barriers (receiver and transmitter shields) will go in a revised TM 11-5965- 257-15 on the handset. The clip goes by Clip, Spring Tension, FSN 5340-999- 28L0. The FSN includes two mounting screws, a star washer and installation instructions. The handset will require no modification. All you do is remove two receiver screws, discard them, and install the clip with the longer screws that come with it. The moisture shields on the H-138 have been replaced because of less than glowing reports about them under combat conditions in Viet Nam. Tougher, superior shields now come 10 to a package. Since stocks of the other shields are just about exhausted, you can get the new ones with the same FSN right now, like so: Trnsmitt .. .. -.. / 17 Put away your bolt stretchers and antenna mount shrinkers, men. Those of you who have VRC-12 series configurations that need antennas mounted on the spare tires of the M38 or M 51 quarter-tons will be delighted to hear that FSN 5305-082-6940 now gets you a 5-in stud with enough extra threads to let you mount the antenna on the spare tire lugs. Talking about vehicles and hard rides, next time you jockey your vehi- : I,, .' cle and radio set over rough terrain, .: .' slip a finger to the spanner nuts that .'' .' ' bracket the control box receptacles- especially on the C-2298. If the nuts back off, the receptacle wiring inside the boxes can shear off. To prevent that, a little hand-tight- ening while you're underway can save a lot of damage. When you get back to base, your repairman's spanner wrench can do a proper tightening job. Also, if the nut backs off a little, you might have a problem getting a con- nector on the receptacle. In which case you've got a number one clue that it needs tightening. SOMEONE MENTION STUD _Ni Incidentally, you may have been trying to get a late model H-161 headset- chestset. If so, try FSN 5965-082-4037. It'll get you the H-161A and H-161B. FSN 5965-825-4871 was for the plain model. The new FSN and the O-ring FSN for the U-182 connector will be added to the H-161's parts list. . ii + .t"r ,I[. The connector of your MK-456/G retransmission cable should be pro- tected against rain and moisture since it's not waterproof. Some insulating TAPE HER tape around the connector will keep it dry and operating. Early production retransmission cables break pretty easily at the connec- tor, so you've got to be extra careful with 'em. ODDS 'N' ENDS When climbing into or out of tracked vehicles, resist the temptation to use the radio set's control boxes as steps. Your foot can slip and shear off control knobs or cables.., and in general make it downright impractical to communi- cate. Whether using OLD squelch or NEW, there's a quick test that'll clue you to keep your squelch ON to cut noise-and still be sure another sta- tion can trip your squelch. (Naturally, you're in OLD squelch position if you're netting with standardized sets such as AN/GRC-3 series, ARC-44, etc.) Set your receiver squelch to OFF and have another station send a short test transmission. While the other station's transmitting, set your squelch to ON. If your squelch trips on each test (it's tripping if the call light goes on and your mike or headset squawks), you can leave the squelch in ON position. However, be sure all stations in your net can trip your squelch. Otherwise, leave it OFF. And, if one or more stations in your net is on the move, leave the squelch OFF. When all stations are roosting, try the test and keep your squelch ON if it trips. END One linal caution on modules: The conraci pins bcnd and break isilk. so replace or remirno. hcm rrairihr in and our If the. rc positioned rigeh. \ou *,houldn'[ h: c to fioric [dhcni. HEADSPACING AND TIMING... FIREPOWER Mox nix if your spade-gripped or modified .50-cal M2 machine gun is tripod- or truck-mounted or is the cupola or turret type-you headspace and time 'em basically the same way. And few things are more important to a gunner than knowing these ways inside out. Normally, you can do the head- spacing bit by your lonesome if your M2's on a tripod or truck or is dis- mounted from a combat vehicle. But, you'll need a buddy's help on the out- side (to turn the barrel) if it's installed in a cupola or turret or tank. WITA @ o 1. Raise the covre and pull loi push) Ihe till the bonel locking-spring lug is retrao ing slide handle or pull the chaiger I centered in the ia -in hole in the side of 21 QOR 6. Raise the extractor out of the way and then check for tight or loose headspacing by trying both the GO and NO-GO ends of your gage in the T-slot between the face of the bolt and the rear end of the barrel. Make both entries from the center of the slot and never force that gage! 0 Ldt 0.. 7@@ RL@@ ,.0 GOend won't go in slot. NO-GO end does go in. TO GET RID OF TIGHT ':.J To GT Ri OF J"" : .; Unscrew the barrel one notch (click) at a Screw the barrel one notch (click) at a time, counter clockwise ... checking with the time, clockwise checking with the gage gage after every click until the GO end after every click until the NO-GO won't will slide in easy up to the dividing ring. enter at all. HEAD SPARING HINTS Dan'l forget to insert the metal link or re. notch in the GO end of the gage so your tract the handle before each check to line up fingernail can clue you on using the right end the locking spring lug with the hole in the of the gage ot the right time side of the receiver. so's you'll be able to turn the barrel. Here's a good lip in case you ever have to "rl gage your headspacing in the dark File a tiny WOTH@UT A Q^AG Never headspace without a gage unless-you're in a real bind--the combat kind. 5. Now lesi youi weapon If shouId Ifa OK uIT IF I' --.tILL L i:IH CTr' TIMING \ % As soon as you've got the headspacing OK, test your gun's timing. If the timing's too late, the recoiling parts will get damaged. If it's too early, your weapon will fire two rounds and then quit 'cause the extractor won't go far enough forward to pick up the third round. There're a couple small differences in the way you get set to check the timing on the spade-grip M2's and the modified ones. 23 MORE ON THE SPADE-GRIPS 1. Codk the gun and pull the 2. Press the boll latch release retrading slide handle ah and let the bolt go forward the way to he rear and then (But don't press the trigge'l) push tjlthe way forward. | ..iliiail" m OK, now, in both cases, you're ready to try the FIRE and NO-FIRE gages in the slot between the barrel extension and the trunnion block, de- pressing the trigger firmly on the spade-grip type and pull- ing up on the trigger bar on the mod-type, each time. LATE TIMING ... The firing pin won't re- lease when the FIRE gage is used. EARLY TIMING .. The firing pin does re- lease when the NO-FIRF gage is used 24 TURN ADJUSTING NUT ONE CLICK TO RIGHT Keep on doing this ... until the firing pin releases on the FIRE gage. TURN ADJUSTING NUI ONE (LICK TO LEFT REPLACE BACK PLATE. COCK GUN, RELEASE BOLT, REPLACE GAGE & PRESS TRIGGER Keep on doing it this way ... till the firing pin will not release on the NO-FIRE gage. Fum the trigger bar stop adjusting nut one notch to the LEFT. Remove the goge, cock the gun, insert the gage and pull up on the trigger bar. Keep doing this... till the firing pin will not release on the gage now DOUBLE CHECK REMOVE COCK / INSERT PRESS TRIGGER FIRE GUN NO-FIRE OR PULL UP GAGE GAGE ON TRIGGER BAR / COCK / INSERT GUN FIRE GAGE O PRESS TRIGGER OR PULL UP ON TRIGGER BAR IF FIRING PIN DOES NOT RELEASE, TIMING IS CORRECT IF FIRING PIN RELEASES, TIMING IS CORRECT WOT'S THE HERE'S A TRICK TO HELP YOU TURN THE NUT IN THE PROPER DIRECTION WHILE YOU'RE n, H CORRECTING TIMING. 25 REMOVE GAGE & BACK PLATE REPLACE BACK PLATE & GAGE, PRESS TRIGGER REMOVE GAGE & BACK PLATE REMOVE NO-FIRE GAGE ADJUSTING THE SOLENOID So, OK now, your M2's headspaced and timed-manually. But on the modi- fied types there's one big step you still have to make: Adjust the solenoid so that electrical firing will be on-time, too. This adjusting business is about the same for all modified M2's, no matter where the solenoid is located-on the top, side or back of the weapons. It's good to get three positive firings at this setting. The first firing pin release just might be false 'cause of the repeated smacking of the solenoid plunger against the trigger bars. 5. Now, recock the weapon and with the FIRE gage still in position -keep turning Next, remove the FIRE gage. Now, turn the adjusting cap back to the right toward MIN one hall the number of notches you counted since the firing pin released in Step 4. If you tumed 14 notches, say, toward MAX, you'd now turn seven to- the adjusting cap towor MAX one not ward MIN. If you made 13, turn back six at a time while trying to fire. Be sure or seven. you count each notch till the firing pin will not release it's important OK, now your solenoid's all set. Replace the cover and put the electrical fire control box switch in the OFF position. NOW THAT YOU'RE ALL 5ET UP, LET'S GO. 27 A seleded list of recent publications of interest to Organioational Moinle- nonce Personnel. This is a list compiled from recent Adjutont General's Distri bution Center Bulletins. For complete details see DA Pom 310-4 with latest changes. TECHNICAL MANUALS TM 1-1H-23C-2, C6, Mar, OH-23. TM 5-632, Jun, Insect and Rodenl Control. TM 5-1090-200-25P, Apr, Weapon- sight, Infrared Telescope Assy, Word 9903; Polon P-155. TM 5-4110-205-25P, Mar, Refrigera- tion Unit, GED, 9,000 BTU, 71/-Ton Thermo King QL9M1. TM 5-4310-247-20P, Apr, Compres- sor. Rotary Air, DED, 250 CFM, 100 PSI. TM 5-6100-210-ESC, Mar. Generator. Diesel. 45 KW, Consolidated Diesel 4070; Cummins JSGA-601-45; Kurz and Root ALEXI; Consolidated Diesel 4150; Stewaort Stevenson 54400; Hollingsworth JHDW45A. TM 5-6115-261-20P, Mar, Generator, DED, 15 KW, AC., JETA MD-151815-WA. TM 5-6115-274-20P, Mar. Generator Set, DED, 45 KW. AC, Stewort & Stevenson 52300. TM 5-6115-293-20P, Mar, Generator Set, DED. 100 KW, AC, Detroil Diesel 6910A. TM 5-6675-243-15, Mar, Light Target Surveying (Military Design). TM 9-1055-217-20, C1, Mar, 2.75-In. RL XM3. TM 9-1400-461-20, C2, Mar, GML M22. TM 9-1430-250-15P/1/1, Mar, Nike- Hero. TM 9-1430-250-15P/5/2, Feb. Nike- Hero. TM 9-1440-375-12P/1, Mor, Pershing. TM 9-2300-224-10/2/6, Mar. Mortar, SP. 81-MM, M125AI, T257E2. TM 9-2300-224-20/2/6, Feb, Mortar. SP. 81-MM, M125A1. TM 9-2320-206-20, Apr. Trk, Tractor, M1 23, Cargo, M125. TM 9-2320-206-20P, Apr, Trk, Trac- tor. M123, Cargo, M125. TM 9-2320-218-ESC/1, Mar, Trk Ulil, Ml 51. TM 9-2320-21 8-ESC/2, Mar, Trk, Uil,. M151. TM 9-2320-244-25P, Cl, Mar, Car- nier. M114, M114AI. TM 9-2330-258-14, Mar, Dolly, Troiler Converter, MI99. TM 9-2330-272-14, C2, Apr, Semi- Trailers, Tank, M131A2, M131A3C. TM 9-2350-215-10, C3, Mar, Opera- tor, Tank, Combat, M60AI. M60. TM 9-4935-303-12, Mor. Sergeant. TM 9-4935-304-14, Mar, Sergeant. TM 9-4935-504-15P/1, Apr, Hawk. TM 9-6920-214-15. Mar. Little John. IM 9-6920.-35-15P/2 Feo. Pe.sr rg IM 10-S00.9 Mar. A ,d p oL S*p ,ples h. Fp Is L.n Rleqqolg IM 10-500.19 mm ald op ol Sr. ple iq. p PR.gqr.g IOi oM now TM 10.500-35. M Ai drop al S.r. iO-i rano Equip iGt ;. GW . * ,a.l rel .-.. i 00o0i0 FIloodiiqr il TM 10-.00-41 M a A d 'op of 5. p,.e. Equ p .lqg ni MI A.lum B-dqer TM 10 1670-724.23. MG FPo. Po a r. e Pelsa.-.le BaLhk 8 IGI D ar N0ion Con-py TM l1-Sd20-474-24P. p AN~ GPC log ralO 511 IM I1 i-O20-A98 5P Arp. AN.VPC ii. AN C-7 12' LAO S.S. .'d Am.pl-er Pc..-er S.pplf GropD OA 363) GRC IM ll-5965-273 1 ADo L iS IQ9G PP .:l:,T U J-r, So.plI TM 6I 40.20B2. 5P UpBB e,.,U TM I 1 66IS.221-25 P a AN'PDP i60 !r.or i IM 'I.6665-218-15 M. AN PDR IM i. 15107203 20P. A. .Li 6 TM 1510-205.20P Ap. 1.1 I IM 1120.209.20 CS, D, CH 47N IM :j 1570.09.20. C6 Aop. ICn ' TM .i 1520 09-20 C7. rN* Cr 47 iM ii 15120.209 0o p Mor CH 47 MODIFICATION WOPR ORDERS MWO 9-?100.-2o10.?,' Arr C,'.. SF. MI07 No. 1i 10l MWO 9-2300.716 .0/9 -30/10 30/11 Ap. C. 'P ..I 10' r"o. m110 MWO 9.2300.57.-30 I., M9 .0iC M2l7 Ms.I'C MWO 9-23J0-?24.70/4 S Cn oFi l *I 1sI, M O 9-2350. ?. 30/72 MGa 0. jG '..Tor.a i 0.0' *:: O M6A 1.0 60 MWO 9-.350.715 30/25 M.. COh anlllo,'r.1o I.lo Combao G0. MWO 9 2530.208 10/1 M,. Cao er Milsd orIl4A MWO 55-1I,0-.04.34/24 At. Oh MWO 55.1F10-204.34/77. Ab' 00 I MWO 5-i F10-204-34/81 Apr OV I MWO SS.1510.06-34/50 CI M3, CV 2 MWO 55-1510-20.6 4/67 Apr COT. MWO 55 1510-206-14/69 Ap 17V J. MWO 55-1520-204-20/6. Apr OH 13 MWO 55-1520-204-34/19 C3. Mr.. 0. 1I MWO 55-1520 209.-0/29 C1. May CHd . MWO 5i.1 20.209-20/19 Mar, CM 47 MWO 55.1520-20-.20/51 Cl. May, Cn .7, MWO 55-1520-209-30/2, C1, May, CH-47. MWO 55-1520-209-30/3, Apr. CH-47. MWO 55-1520-209-30/15, C1, May, CH-47. MWO 55-1520-209-30/16, Apr. MAO 5.11 20-.209301/34 Apr. CM .1 MWO SS.-510-.09W.t4/ C3, May, Co 4? MWO 55.1520-209-31/82 Apr. MWO 55.1 20-209-34/114. Apr, C'f 47 MWO 55-1520-709-34/115 Cl, Mr., C" 4? MWO 55-1520-209-34/119, May, CH-47. MWO 55.1520-.09.34/133 Ap, CH J7 MWO 5. 150 .10-20/13 AD UH-1. MWO 55-1520-211-20/31, May, Uo I MWO 55-1520-211-30/1, Cl, Apr. UH-1. MISCELLANEOUS Appor. .I May FM 3.10 Moa Cre-...a. hbo oqirr l Weep. ri rTnp.v-eni 10 3-4230.200.12 Feb Deconlomi- roar..g Appor e oa-er-Driven, Trk- la., M IA3 10 1450.202-17 Ma Peon.'q 10 i.1420.702.20-1. Ap' aIirce'. MtOAl Icrt Cas.oII a1. LO .120.2020-70-. A.. La r.r;he MoOl i .-hCnll,.l Aol 1O 10-J5.1020- 12 Mar ior.una Unit, Trailer Mid. Ar-., lye MiJ3 Eidal ELT9T. tO 10.T950.-03 20. Feb. C'~re T; a l5e-ir.g loeom. GiD. 1 000 IL ' G H. gle| -e5~a" Ijh tu Ar-, oE 19-4 'Corn.lenr l IEng F5 244. SC 4510.915-C.A70. 1do. TooI Soe. SMnr, e erundi C d931195-CL.A04. Ma, roo, KI F C. l.ol Repa,' SC 931 95SCL.A07. M a. Isol iKn oil r-r Repo..oar. IB .1000-.17 12. Moa. Ca-ine. Ml 0nAI o l. Pirol M 911Al Paile Ta 9 1330 700/4 opr G enade, ho' iOro rre lal.o'. C.rIPoIn i, B, MIJ6A 'ire r ora GCenade TB 55-1510 204.70/19. Ma. OV I IB 55-.1520.209.20/17 May C. 47 1B 5rI 20.209.30/2. M-;. Cr 47 rp 55.150. 709 O0/5 -t CO a7 TB AN 23-70 Fro D.,re. A "SPECIAL RELIEVER> ".,ACE TC' AN OUTFIT UF IN THE CENTRAL MIGHL.AND. OPERATION RATFINK HAS PEPLETEP REPAIR PARTS STOCKS, ANP MUST BE FILLEP PRONTO!! CHARLIE PON'T WAIT, , ER .NOT WHYF'!! ECAU5E -ATE LY rYUY HELP WHY? PEEP THE 5STEM! HALF THE STUFF'S MISSING. HOW AM I SUPPOSED TO SUPPORT A FIGHTING UNIT? THAT IS PONE ANP TO MAKE SURE THERE IS NO BIND, REPARABLE ITEMS ARE SHAPED UP ANP ARE ALSO PUT INTO THE WOT 7 SUPPLY UNE. IF IT CAN'T r THE ARMY CAN BUY ONLY SO MANY OF REAL EXPENSIVE PARTS AND ASSEMBLIES....THAT'S WHY CERTAIN ONES HAVE TO BE RETURNED FOR REPAIR WHEN THEY 60 BAD, LIKE THE MISSILE BOYS SAY, IT WORKS SORTA LIKE A"CLOSED SLOOP" SYSTEM. WATCH THIS CHART. / BIG PEAL! I OTOUGHT THEM "BRAINS" MAKE SURE THAT ENUF STUFF 15 MANUFACTURE TO KEEP US GOING . GOOP QUESTION! AN UNSERICEABLI PART OR ASSEMBLY 15 SENT UP STHE LINE. IT'S REPAIRED AT THE LOWEST LEVEL OF MAINTENANCE THAT CAN REPAIR IT, THEN, IT'S PUT BACK ON THE SUPPLY SHELF AND WILL WORK ITS WAY BACK TO YOU WHEN e You NEED IT! DEPOT 6ENERAL z ~r-~r~~ GEMoRAL z c.Ar4 .:c'ME SUPPORT UNIT L' OCI rl~ IQ ?LI DIRECT cp FRO~M SUPPORT c UNIT A I LEVEL OF 6ci 7 THE L NITH - .C' USERJ F.E IT. IF PIRECT SUPPORT CAN'T CUT ITr IT GOES HIGHER...TO GENERAL SUPPORT OR PEPOT, EVEN. BUT IF IT CAN BE FIXEP, THOSE GUYS 7 GET WITH IT ANP FIX IT!! BUT! IF YOU KEEP ALL THIS STUFF, USELESS TO YOU, COLLECTING PUSTI THE LOOP IS BUSTER THE MAINTENANCE PEOPLE CAN'T FIX IT IF THEY DON'T GET IT TO FIX, SO, IF A BIG DEMAND COMES M, AND THAT STUFF REALLY IS NEPEPP TO KEEP YOUR GEAR IN THE FIGHT... YOU AIN'T MAKING ANYTHING AVAILABLE BYSITTING ON REPARABLE PARTS ANP ASSEMBLIES.. YOU REAPI OTCHA PAL. LOOK AT THIS LIST- HOT } ITEMS NOW ARE AIRCRAFT PARTS, FI EP COMMON GEAR, COMPUTERS, RANGE FINGERS, ENGINE CONTAINERS ANP ENGINES, GENERATORS, , GAS CYLINDERS. -Upe.S KEEP REPARABLE PARTS FED INTO THE SYSTEM... SO YOU'LL GET GOOD ONES BACK WHEN YOU NEED 'EM. '4 bF~ You only get OUT what's put IN: \ Shake loose those reparables and then Send 'e6n back to the crew That rikes 'em like new... And Lou'll have gear that will win. IF YOU WANT TO DISPLAY THIS CENTERPIECE ON YOUR BULLETIN BOARD, OPEN STAPLES, LIFT IT OUT AND PIN IT UP. /P DOPE .-'---\ ,-.. -- 1 a--* *V.' *' S PLIFF- f7FLF FJ A- ROGER.' WE'LL '7EPECT ZEBSA FLIGHT > . IN ZERc FIVERE M lINUTE. KILO s lI... OUT. ANT-W4EE.2' 'MOVE OVER, PAL.. HERE I COME. . SKCOM MERE FONER ONE. FPST! o you HAVE ANY PRIME HIH BEEFS ABOUT ANY ER. OF YOUR GEAR' YEAH! ,. iPON'T KNOCK IT / HOW COME IF'N YOU AIN T YOU'RE SO TRIED IT, PAL. INTERESTED,,, STRAIGHT LEt La., ATFE? . PON'T PANIC, TIGER! US EIR'5 PO THE JOB, No SWEAT' [ UT E USE US!! THAT'S ALL WE ASK.... TMEIC1 F MAN! yOU KIN sEEF ON EQUIPMENT FAILURES!SNAFUEP NEW GEAR! ANP KICK IN NEW IMPROVEMENT IPEAS! IF EIR', CAN'T GET '/VO U , IMPRO% EVENTS, NOTHING' WILL. 35 50 WHY PONIT YA MEAN~ YO O ANTIG AN EIR? A13OUT ITF I/NEVER TOOK 7Hr= TIME-. 13ESIPE5 I PION'T THINK MUCH~ OF lAPEwv0'Z 15 t ~pA6 HOW P0 EAY! JUST FILL US I TELL UT! BUT CORRECTLY... SOMEONE FSN'S, NOMENCLATURE, MY RAPIO MODELS, MANUFACTURER... CAN BE ALL THAT... 70 IT RI6HT! IMPROVE B1E SURE TO EXPLAIN 7??/ WHAT'S WRON-... BROKEN OR UNWORKABLE S ...L CAN EVEN MAIL THE AP PART ALON&L. ...NOW I INCLOSE A KNOW JUST PHOTO OR SKETCH WHICH PART OF YOUR BEEF THEY CAN OR IPEA ANPMAIL. REPESIGN, E\R PIRECT TO THE BUT I'M NO NATIONAL CRAFTSMAN. MAINTENANCE POINT FOR THAT GEAR. i^^Rtf&T'^^^ II^R^^ r HOW NO PROBLEM"' P O I THEY'RE LISTEEPIN FIN OUT APPENPIX 3IL OF WHICH TM38-750. ONE IS WHERE ./ 60T PROBLEMS WITH 'OUR PUBL(CATION5 ? THEN FILL OUT DIRECT TO THE ADDRESS YOU FIND IN THE FRONT OF 36 Comes the time m hen iou can't make an) more adjustment on the rurnbuckl-s olf our Hue\ (LiH. I D crew scat coters to take up the slack, don't sweat it. To put the spring back in a stretched DISCONNECT TURNBUCKES ROTATE cover just disconnect the turnbuckles BAR ONE HALF TURN (BOTH SIDES IF at one end of the material. Turn the metal-based material one-half turn counterclockwise and reconnect the turnbuckles. This adjustment will give . the turnbuckles additional tightening threads. If you still have too much slack, tho, - rotate the other end of the material, which will extend the turnbuckles even more to give you a real snug seat cover adjustment. THE NEW WORK BOX LOOK (Ed Note- Looks like a terrific field.tool uhich doesn't hurt the vehicle at all. Other outfits should find it useful uhen there're no fixed facilities around.) Dear Editor, Whenever you put the swashplate and collective sleeve assemblies on the Huey (UH-IB) 540 rotor system, there is a bit of a problem torquing the clamping nut on the tapered spring to 110-130 foot-pounds. When you use a standard spanner wrench it only has a one-point con- tact with the 6 slots in the nut. The wrench slips and damages the clamp- ing nut; we had to replace several nuts .and nurse some bruised knuckles!! That was the situation here until we came up with this jim-dandy little tool made from 4-in flat steel stock, SAE 4130, heat-treated, with 4 nut con- tact points chamferedd) and %-in drive. The nut makes a good template for making this baby. Whether you're putting the sleeve assembly together, or just checking the nut torque on a vertical write-up, this little jewel grips the nut solidly in 4 places. SP6 Joe Calandra Fort Rucker, Ala. IOROUE WREN(H DOES NOT SLIP rr" S11 IIVE Iop TORQUE WRENCH. (Ed Note--Righto. No doubt your unit has at least a 4-to-I preference for using this tool! 'Course this tool adds to the length of the torque wrench so you would use the standard conversion formula to find out the smaller muscle power needed on the wrench handle.) WHEN EYEING YOUR HUEY... -T{i '._ T.-,, -..4 i REPLACE NUT WITH COTTER PIN. ( The next time you check the swashplate area of your Huey (UH-1B,D) have a look-see at how the helical extension spring, P/N 204-001-515-1, FSN 1560-670- 7605, is attached to the inner swashplate ring. If the spring is held by a bolt, 2 washers and a nut, better make some changes .. soonest. A new swashplate doLen'i include the proper pin assembly and in one case o'cr-roirquing i, thei Lin.1uth1irizid nut cracked the swash- plaie arm. 'Cour' c FIH .-,f TNb 5~..li202110-20P (14 Feb 66) doesn't call for :in\ nut -n [he I 'H-IB model- the same on the [iH-lD model The puhb J..n c list a cotter pin to rctmn the straight pins. eilher But future changes will add the colrtr pin To secur-c he h helid ..ci e\tcn n springyou need-pin, straight-heiidcd. PN MN 20192. CS 9, FSN 5315-081- 018. rn l, 11 aihers. P, .N .N 9O)0-PD 416, FSN 5310- 18" 2.5i and cotrer pin. P/N NM 2-(165-151, FSN 5310- \\'hen \Aou .ictuall hook up ,hi spring-or any spring for that matter b bu e I...u dlOn't use a pair of dikes. Dikes n ill cur int, he h, "ire. Itiding to corrosion and fillure of the spring Your duckbill pliers, with tape on the i.lns, will do the crick Y,,u might even make the hook up b) h.and nich the cclic full right-forward. i Dear Editor, Checking the timing on installed aircraft magnetos can be a bit of a chore, what with their being located against the firewall and with many lines to wade through, in order to get at the points. Once the cover is off and you hook up the alligator clamp of each timing light lead there's always the possi- bility that the clamp on the movable points may contact the mag casing and ground out the light. Of course in order to get the un- grounded "live" mag you need for the check you put a piece of cardboard between the automatic grounding spring and the case of the mag . all this is SOP. But here's a way we found to make HOW DO YA LIKE MY LOCALLY-MADE "P" LEAD? (Ed Note-Sounds like a winner if you're just making a spot check but I wouldn't follow this quickie regularly, like on a Periodic--for good reason, The timing check in the organizational maintenance pubs call for taking the mag cover off and visually checking the condition of points and related mag parts. Of course if you're putting a mag on the engine the cover also comes off so you can get the "E" gap for your mag-to-engine timing.) the timing check without taking off the cover. Make a two-foot long "P" (primary) lead and leave one end of the wire bare. Hook the timing light lead to the bare wire. Remove the ignition switch "P" lead from the mag and put in the fabricated "P" lead which will do the same job as the cardboard- unground the mag to make it "live." When the prop shaft is rotated and the piston in number one cylinder comes to the proper degrees STDC (be- fore top dead center) on the compres- sion stroke the mag points will be open, the timing light will come on and your mag is timed. This little "P" lead is a real time- and-labor saver ... works like a charm. Robert Schauman Fort Ord, Calif. WALKING CABLE MUST BE Whoa, crew chief-type! CLEAR OF RAMP Before tuckin' in the tail of your Chinook (CH-47) helicopter be sure your WM-85/U (FSN 6145-635-1536) intercom walking cable's clear of the ramp. If the cable is hanging over the edge of the ramp when you push the hydrau- lic lever, intercommunications will be cut short 'cause that ramp has a bite like a barracuda. After coming back inside the aircraft, flip the 15-ft cable inside and take a quick look to see it's clear before closing the ramp. DON'T BREAK MY MEN GLASS! The next time you climb into a Mohawk (OV-1) it's a capital idea to give the C-3107A/ASW-12(v) auto- matic pilot flight controller a wide berth. To maintenance types and airplane drivers alike, the flight controller sticks . up on the console like a sore thumb. A misplaced pair of brogans, or even a-- dropped APH-5 helmet, will crack the controller glass-for real. Of course, the sight glass is no ordi- nary type. It has lighting built right into it... runs the replacement cost up ump-teen dollars, sure enuff. -? --~.r I- 50 FJC'- CU'VE .OT C NE CF mE NEN AMiI4ai SCOUTS VV'ITh THE POWER op EEIATCltr l 4,10 Tr CUPOLA ;'ND HERE 4 I.4AY IT OPER,.TE.5. L . M 7_,_ , 3&6 __ ;-.T- oi things hit put utr r Strain on the cleric. motor and hydraulic pump are to lIo a lueel in the oil rccr\oir and too little nitrogen gas in the accumulator. _- lo check the oil lrvel you do this a. Turn pow. 1 switch OFF This looks like the gunner's dual control handle from a tank (which it is) and it works the same way. Pull back to elevate the gun, push forward to depress it. Pull down right to tra. verse right and down left to go left. Naturally, you have to keep one of the palm switches depressed. If you don't the magnetic brake will be on and you can't traverse. 42 ku The harder you pull the faster the motion will be and you can combine mo- tions, elevating or depress- ing, while you are tra- versing. To stop motion in any direction let the con- trol handle go back to its neutral position. b. Move brake handlelo MANUAL c. Elevate or depress gun until it is level. d. Traverse left or righl until all pressure in the system has been used and the cupola comes to a stop fiRE POWER TRA' ., '-Power traverse with the power control handle will generally work pretty fine unless you abuse it. Running continuously at maxi- mum speed for over five minutes al a liie i a ulm-ini, ii. ITh clci.ric drite morncr will getr .)trhieaed and ma. brc.ak do% n Gic the motor a chjncL to cool oilf hbrmen periods ofi hard use and .ou should ha\L no trouble _y_ ^^^SrL ^J e. Oil level should be at the dot on the sight gage near the right power control. If it is too low fill with OHC Type 1 as it says in Change 1 to the LO. (Note: Step c is needed because if the gun is not level you'll get a false reading. If the gun is high the sight gage will show more oil than is really there and if the gun is low the oil level will also be low.) Nitrogen pressure should be 1080 PSI 50 PSI as checked by your direct support mechanic with a pressure gage. If it checks low have your support add nitrogen to bring it up to snuff. By pumping up and down on the manual operating handle you get pres- sure for both elevation and traserse You can use this in place of power operation if the electric power goes our or you can use it in place of power to conserve \our barterie, IBs the a\%. you ha-ve 4 bairrries instead of 2 a ich the power cupola MllI AIl This handle is not like the manual and down no matter what you want to elevation and traverse hand wheels on do, elevate, traverse or both at once. a tank because you pump it straight up (Careful on this: The manual handle is long and if you get rough and force it, it'll break.) 'Course, you still have to work the control handle (with palm pressed down) while you're pumping up and down. For either elevation or traverse you first put your brake handle in the full manual position. (Note: A mechanic has to be quick-fingered when he puts the gage on and when he takes it off or a lot of the nitrogen will escape.) For power operation be sure your brake handle is in the POWER position. Even when you think you are out of operation with both the turret control switch and the master switch turned OFF, there is still enough hydraulic pressure at the dual control handles to move the gun fast enough to hurt some- body. Check this out just to see how much pep you still have with both switches OFF. 5 IjMORE 'v ~ i- I vkl Your best bet is to elevate and de- press the gun a couple of times to use up the energy so there won't be an accident if somebody brushes against the control handle. The gun will stop moving when all of the energy is used OOPS, I DIDN'T USE UP ALL THE ENERGy. TRAVEL LOCK The safest thing is to keep your main gun in travel lock unless the situation is tactical. When you have it out of travel lock you are in control of a weapon that can kill somebody even when it is not loaded. A little absent-minded pressure on the commander's control handles can whip the gun barrel down and crack the driver in the head. Make it a habit to hold the gun with the barrel high and to the right of the driver. (The left HIGH AND . TI F11 HI of the driver would also work except the gun barrel would project further beyond the side of the vehicle and would be more likely to snag on some- thing.) -,RlVER'S HELMET Wearing a helmet can mean, for the driver, the difference between a small lump on the head and a possibly fatal skull fracture. 1 _,- Even with a well-trained crew, bang- ing a gun barrel down on the driver's head happens every so often. If that head is bare, well, what can the chap- lain say about a clumsy soldier? THIS HABER- PASHERY 15 ACURE FOR HEADACHES! INTERRUPTERS When you power traverse the main gun you soon find out that there are two places, one to the left and one to the right, where the gun comes to a jolting halt and won't go ahead until you press the override button. These stops are to protect the observer but they can do their job only if you remember this rule... Once you press the override button and go through a stop, your gun will not be stopped again until it has gone around in a complete circle. It can be a fatal mistake to depend on the other stop to keep you from hitting the observer because this stop works only when hit from the opposite direction .2... ONCE STOP IS OVERRIDDEN, GUN WILL CONTINUE 10 TRAVERSE IN FUlL CIRCLE. GUN WILL STOP HERE. PUSH OVERRIDE BUTTON TO .. Will mi / CONTINUE... NOT STOP / : AT LEFT - STOP. BUT MUST BE RETURNED PAST RIGHT STOP AND APPROACHED AGAIN FROM 1 SAME DIRECTION FOR STOP TO TAKE EFFECT. D GOING OTHER WAY, THE LEFT STOP WORKS THE SAME. after you hit the first stop. The only way to get a stop to work twice without coming all the way around after you have hit it is to back up and come into it again from the same direction. This is true no matter if you hit the left or the right stop first. The way to think of it, the stop is a warning to the track commander to tell the observer to duck. The TC should not press the override until he is sure the observer is out of the way and the main gun barrel is riding high enough to clear the observer's machine gun. :',:L.ERRUPTER RELEASE ( C_ When the interrupter stops the cupola you can start Again (override) by pushing in on the red button near the power control handle. MAGNETIC BRAKEi,' In both of the commander's dual o Mc P1 M control handles there is a palm switch 7 o fW and you have to press in on either one of these switches and hold it while you C are traversing. 47 M OR | MORE Only thing to remember, don't press in on the switch (which puts the brake out of action) or let it go (which puts the brake ON) unless the handle is in the neutral position. This'll wear out the brake... and put additional stress on the hydraulic system. IANDLE The traverse mechanism brake han- dle is simple to operate. All you have to remember is leave it in the POWER position except when you operate man- ually. However, you shouldn't let it freeze there which will happen if you don't exercise it. Turn it back and forth between POWER and MANUAL a couple of times every day before you shut off your engine. Make sure the handle is as far as it will go to the left for POWER opera- tion and full right for MANUAL. Un- less the handle is full left for POWER operation the cupola will have a slow, sluggish, movement. The electric drive motor makes quite a lot of noise when it comes on. If this motor kicks in too often it prob'ly means your hydraulic oil is low or the nitrogen pressure is down. GU YOU HAVE A SINGLE AND AN AUTO POSITION, THIS IS P-OR A FUTURE DEVELOPMENT 50 DO WORRY .BOUT IT EITHER POSITION WILL I/E YOL4 FULL AuTO&AATIC FIRE R I Check 'em often. Uneven wear on all four brushes shows your cupola elec- trical contact ring is likely installed wrong. Have your support check it. If only one brush seems to be wearing unevenly chances are it was not put in right. Get your turret mechanic to check it. I RIG If any of these things happen the brushes are not doing the job the way they should so holler for your me- chanic: 2. From time to time you see a (, uu little smoke behind the ' turret elecrical i contact ring 3. You getthe smell of elec- trical wire burning behind. r the ring. ' If you tighten the hydraulic lines too tight you can break them. Tighten them so there is no leaking at the end con- nections but don't overdo it. frayed, torn, broken or smashed and get a new cord if it is. The cables and wiring harness should not get loose or fall down if you install them right and use the securing clamps. Keep the high pressure water hose away from the cupola ring when you are cleaning because water could leak into your radios and electrical system. Also, you don't lube the bearing or gear teeth because oil or grease would get forced against electrical items like the ring and brushes and damage them. Grease would also damage the plastic balls. Cleaning them is a job for support. SOLENOID ..'- .:-;:" You can't fire your main gun elec- trically without the electrical connec- tion to the solenoid being in operating condition. Check it often to see if it is fORE IT r ir T - F I I L 1 1 1 1 1 1 M I H 1. L I The radio control box has been re- located to the lower left hull plate and mounted right side up so the comman- der's helmet cord won't get tangled up. When you clean with water you have to be very careful around the control box no matter which way it is facing so you don't get water in the connec- tors. This is even more true when the connectors are facing upward. When you rotate the cupola with the commander's seat in either of the two top positions the motor body will hit the seat backrest. This not only tears up __1 The track commander's crash pad takes such a beating that after a while the glue no longer holds. When this happens, reglue it, using green tape to help the glue. If the cupola hatch vibrates when you travel with it in the locked open position, the latch is too loose. Have your friendly company mechanic shim the adjustment nut and put more pres- the padding, it shakes up the hydraulic.' lines and starts leaks. You can prevent this by swinging the seat out of the way before you traverse. Just pull the seat retaining pin and push the seat out of the way-then you can traverse the s turret 360 without banging the back- ( rest. sure against the bumper before he tight- ens the nut again, like it says on page 265 of TM 9-2320-224-20 (Jan 65). YOU GOTTA NEUTRALIZE THAT... DI) YOL SLEEPING GIANT INNEUT MAN 13B_ 5UP HE'S OUT! A lot of smart guys worked a long time making the compression ignition engine easy to start-the same engine you've got in your 21/2-ton or 5-ton multifuel or diesel truck. It'll start easy, all right, if everything's in up-to-snuff working' order. That big bruiser may be sitting' there cold as a rock and then suddenly take off across country alone-if you forget to put the gearshift in neutral and set the parking brake. SHIFT IATERN 4-A GEAR SHIFT IN NEUTRAL Just a little accidental nudge by another truck may be enough to start the engine and turn your truck into a raging monster-knockin' down fences, buildings and even people. A push won't start it if the transmission's in neutral, but it's important to have the brake on too, in case your truck's parked on a slope where a bump could send 10 or 15 tons of steel to mowin' down just about everything in its path-not to mention the damage to the truck. So remember, when you're shuttin' down, along with stopping the engine and turning off all electrical switches-transmission in neutral and parking brake set. 5-TON TRUCK FENDERS... SPRING-LOADED BOLTS SHOW MUCH TORQUE P0 YOU PUT IARGE? ---- ---- A S'usI Dear Sergeant J. 5. S.. w . When the springs're new 'n' bouncy, the nut should be turned down on the bolt until the spring is compressed to 1 Vs inches. There's no torque measuring involved, so you use an ordinary wrench of the right size. These springs absorb some of the strain put on the fender, especially in cross- country travel. When the springs get old or badly rusted and lose their bounce -or if they're broken--they should be replaced. Your support can get 'em for you from TM 9-2320-211-35P (May 64). - EYE THE You say you just got one of those new multifuel M35A2, 2V-ton trucks? Good deal! While you're eyeing this beauty, cho, focus in on the power takeoff shift-data place in the cab. The hand lever positions may nor jibe with the positions marked on the plare. To head off shifting difficulties better make an adjustment on the lever con- trol rod linkage, according to para 163 of TM 9-2320-209-20 (7 Apr 65), so the lever and plate agree. Water, leaves and even hats and wigs can wind up inside your 5-ton diesel or multifuel truck's fender-mounted air cleaner when the air cleaner nozzle is pointed out. So just unlatch the nozzle end cover and turn it until the nozzle faces to where the fender and side panel come together. This'll put the suction in a safe corner where it'll just pull in air. This's especially good to keep water from getting into the air cleaner when you're washing your vehicle. Even with the nozzle turned in, tho, you always want to make sure the en- gine's not running during a wash job. Water's bound to splash around the nozzle where it'll be sucked in-may- be even into the engine. Water in the cylinders will give your engine hydrostatic lock, which means the water can bust a connecting rod and other parts in the engine when the engine's cranked up. FOGGING SMELL a APLJER-LIKE BRAIN LL SOLVE YR PROBLEM 'N A FLASH! '- .SAVED pG AN BV MIGHTY MAST! Sep ge ig gigged for a brake fi s`ell or a foaggy corning rO our AVU35 /2-ton truck's air cleaner. Tis happens whe we use he ee service brakes " Ouir di siipport: lld us the air-hyd~ssciv u~nit was faculty a~d needed ri y :cj hve acny suggeshon$s? CWO F. E. iFA Dear Mr. F. E. M., Your smelly problem is an old one, especially on the K742-series 212-ton trucks. And it's caused by one or more of the following three conditions: FILLER AN D COMMON CAUSE... PLUG No baffle on the master cylinder filler plug. The first batch of G742-series trucks built didn't have this baffle installed. : K Later issued trucks do. It's needed to restrict the movement of the brake fluid and the air-hydraulic unit's exhaust air from getting into the vent system when the brake pedal is released. If your filler plug has no baffle, requisition Cap, Brake Master Cylinder, Filler, FSN 2530-703-2636. Or replace the / master cylinder. The one that comes under FSN 2530-753- bFFI. . 9267 has a baffled plug. (WASHE SECOND AND VERY LIKELY REASON... Over-filling the master brake cylinder reservoir. The cor- rect fluid level is V2-inch below the reservoir opening. Filling it above this level will kill the action of the baffle. THIRD AND LEAST LIKELY "''rA.(Il.0.. Brake fluid leaking into the air-hydraulic unit and getting into the air system. If it does, then the air hydraulic unit ..- (FSN 2530-040-2188) needs replacing. /-fl-W ""A Those front engine mounts, or pads, in your 2V2-ton M44A1 series multifuel ruck should last until the engine's changed. Even if the pads get mashed down so the bolt's a little loose, there's probably no reason to get shook up. You may even be able to rotate the bolts with your fingers. But if the bolts are wobbly-and the pads aren't oil-soaked or torn-all you need is another washer (FSN 5310-850-7048) under each front mount bolt head, just like the washer that's already there. The two washers will take up most of the slack, but the bolt still may be turned easily after .the nut's tight- ened to 80-95 ft-lbs torque. That's OK, tho. Never add washers at the nut end. The one (FSN 5310-723-3247) that's already there is enough. If the pads get so beat up that the center holes are out of line, they should be replaced with new ones, listed in TM 9-2320-209-20P (Jan 65). TURN SIGNAL TEST No matter what tactical wheeled vehicle you've got, if its turn signal sys- tem was installed by MWO 9-2300-263-20 (20 Aug 63), troubleshooters can use Table IV in Change 8 (May 65) to TM 9-8030 (May 55). Although this detailed electrical check-out is for the 3-ton truck, it can be used for other vehicles. M38ANEW BELLCRANK SYSTEMTRU i-~----- NEW BELLCRANK SYSTEM There's no need for your M38A1 14-ton truck to suffer from steering troubles due to a worn out bellcrank system. The redesigned bellcrank setup that came out with M38Al's after Serial No. 87062 and M170 ambulances after Serial No. 12320 can replace the whole system on older models. And it's better because it's got a dust cover for the bearing. Here're the parts you need: Assembly, FSN 2530-980-5192 Be-0r-!'( Sh at, FSi 2530-977-0948 Shrit, Pivo, FSN 5306-638-7863 C ip, B2ellrnnl Oust, FSI, I 2530-977-0947. FSN 3120-661-9148 Wsher, Fliat, FSN 531 0-823-t803 SenI, Oil, :SN S330-200-62C4 Wsler, FS 53 i 0-013- 018 5eCl, Oil, FSN{ 5330-200-6231 Nuktt, Self locking, FSNI 5310-737-5178 DON'T 'IoU A MR. CLEAN ( KNOW WHO t I DON'T CARE WHO YOU ARE!! OUTTA THERE! OR THIS GRENAPE GOES IN! Dear Sergeant W. L. R., The MWO was rescinded by DA Cir 310-65 (June 63). But the details on cleaning and refinishing the water tank interior are now covered in para 119 of TM 9-2330-213-14 (Jan 64), and its Ch 2 (Oct 65). The only attention a new tank needs before it's put in use is a rinsing with a solution of 100 ppm (parts per million) calcium hypochlorite and water. 1'/2-TON TRAILER... ;-- CLEAN THAT AIR LINE FILTER ON YOUR z -6z'754 I 2. TON -7 -R AII.ER! Just like a giant fist, weighing two or three tons, or more, trying to ram you through a building or off a curve. That's your G754-series 11/2-ton trailer (loaded) when the brakes don't work -maybe all because of a little gadget no bigger than your own fist, the air line filter. Like TM 9-2330-213-14 (Jan 64) says, "no brakes or weak brakes" can come from a dirty air line filter element. Para 73 tells how to drain condensation from the filter and how to clean or replace the element. This should be done regular before operation. And the TM gives you FSN 2530-696-0351 for an air filter parts kit, including element, because it's the new TM for operation, maintenance, repair parts and special tools. There's a Change 1 (Feb 65) and Change 2 (Oct 65) to the TM. FORGET In ordering your supplies there are some things you've got to know before you start. UNIT OF ISSUE- gallon quart set foot pound yard or each UNIT PACK-That's a number of the some items packed up in a handy package or container. You might see 1, 5, 8, 30 or 100 in a unit pack; or it might be 10 items, 55 gallons, 5 quarls, 20 feet or 50 pounds. Now, the big question ... how do these affect your ordering on DA Forms 2765 and 2765-1? If you need 10 bolts, order 10 bolts; if 8 filter elements, order 8. If your gaskets are issued by sets, order the number of sets you need, not the number of gaskets. You're never concerned with using the quantity of unit pack on your request forms. You leave that strictly up to support types. (Some real live DS outfits may give you special instructions on unit packs of some items; so, listen anc heed.) You only have to remember that if you need as many or more than are in a unit pack you'll get one or more unit packs. Some spark plugs you need come in unit packs of 8 each. You order 16 on your DA Form 2765, and your support delivers 2 unit packs of 8 each. NECK, fuel fller (10861293) ---------------- ea FILTER: fluidpresur fuel G744... (Except M35l, M35A2, SCREW, CAP, HEXAGON HEAD: (98906-51095-)--- M6A2, M49C1 M49CA2, MSOAl, WIRE, STEEL. M5A2, MI09A2, MIO9A3, M185A2, (98O6-20995C32) ft M85A3 M275A1, M2752, M292AI, M292A2 STRAINER ELEMENT, SEDIMENT: (10933071)----. G792... TOTAL DENSITY.... CAP, FUEL TANK: (96906-51300-1) .-----------.I TOTAL ENSITY.---- FILTER ELEMENT: air cleaner GASKET: (8756391) ------------------- G295... GASKET: (10886770)-------------------- 2 C 2 TOTAL DENSITY....-- .---- - ----- -- ORDER THE NUMBER YOU DO NOT ORDER OF THESE YOU NEED mrBY THIS QUANTITY In some cases your support may give you a unit pack when they feel it's in the best interests of supply economy. This usually happens with little things like bolts, nuts, washers and cotter pins. When this happens and you get more than you ordered, store the "extra" items and note on your records that the items were issued as a unit pack. This'll show some inspectors why you have more than your demands call for. But in all cases, tell your support exactly how many you need ... and forget unit pack. SHORT/SHORT FORM Needn't fret if you're caught short of DD Form 1150, Request for Issue and Turn-In. For the time being you can use the longer DD Form 1150-1 wherever AR 735-35 (25 Oct 65) calls for the colorful, 3-part short form. Just add carbon as needed and the 1150-1 will take care of your hand- receipt info. Stocks of the short form are being DD Ulso-1 used up on purpose, and next time around the shortie will be called DA Form 3122. Dear Sergeant C. S. C., You are. As long as the pages are in sequence and correctly identified, only the last page of a fat H/R needs the holder's signature. 60 or TM 38-750's PARA 4-26h STORY Hold one if para 4-26h of TM 38- 750 is putting question marks in your eyes. The paragraph, on commo-electron- ics equipment, requires a DA Form 2409 on major components only when the configuration (such as AN/VRC- 12) has a line item number listing in para 4-26, plus the notation "(para 4-26h)" after the number. F'rinstance: Radio set AN/GRC-26 is listed in para 4-26 under line item number 410220. But, there's no "(para 4-26h)" notation. Therefore, Form 2409 is not required on each major component. Radio set AN/GRC-50, line item number 410250, does have "(para 4- 26h)" after it. Therefore, you keep 2409's on the major components. If your TM's don't pin down major components, you need a Form 2409 when: 1. The component is serially num- bered, recoverable (NX), and requires organizational or support maintenance services (aside from operator services). 2. Such items include receivers, transmitters, RT's, power supplies/ packs, indicators, modulators, radar and ADF antennas, teletypewriters and some controls. You do not need 2409's on expend- able mounts, handsets, headsets, an- tennas and cable assemblies. If info in Item 1 above applies to similar small components, they get a 2409. Naturally, your own CO has the option to require a 2409 even though it might not be required by TM 38-750. 410220 Radio Set AN/GRC-26----------------------- X X ^44 f. r^ \V I5T IT Is W ITs O D 00 I Among the handiest pubs you can latch on to are the "Equipment Improvement Report and Maintenance Digests" pub- lished as Army Technical Bulletins. .Man) people call these "EIR Di- A GOOD THING GOING gests," but they're more than that. Some of these also give up-to-date info on maintenance, supply, and publications. Here's a rundown. SYou'll not want to miss any of these / TB's, because some current ones super- 1 sede the last ones, and the info is not quarterly 12-9 (Requirements for Logistics, General-A) repeated if the case has been closed. Be- sure to get on initial distribution be-- cause they're not stocked. ~?=; a;; c- ; - FILTER FIX FOR PHIBS You won't have any lark out of your LARC-V or PLATE LARC-XV if you fire it up after it's been parked a i while, and a bum filter makes it overhear. Although LARC's like it wet or dry, there's a part inside that doesn't like to set still atall-rhe ani- corrosion filter. It comes apart and blocks the cool- ing system if it's idle too long. So if your LARC's stood around for as much as 3 months, replace the filter core before you start her up-else you won't go far. FSN 2930-789-0651 gets you the filter ele- FITER ELEMENT ment. FOR DARK LIGHTERS PAINT 7 ARROWS 0 . POINT TO FITTINGS Lube joints on the LARC-V and LARC-XV drive shafts are hard to find in the dark--and the shafts have to be turned to get at 'em all. It makes the job easier if you paint arrows on the shafts so they point to lube fittings. Then, one man with a flashlight can stay clear of the turning machinery, shoot the lube points, and finish up fast just by watching the arrows. NOT BY THE NUMBERS You may run into some M8A2 gas particulate filter units with serial numbers painted on 'em, and you'll find others without serial numbers. No problem. None of the units got serial numbers when they were manufactured. And those with numbers no doubt acquired 'em for some local reason after they hit the field. But, for TM 38-750 reports on the units you don't need a serial number. Just use the N/A (not applicable note) in the form's serial number block. Seeit' VDobe 7 You don't have to rub your eyes if you run across an M151 (or M151A1) l/-ton truck that has identical registra- tion and serial numbers. Quite a few of 'em came out with twin numbers Zoot otv obf You say the luminous lettering in your Nike-Hercules vans has faded so much you can just about read the different dials when the lights are turned down? Here's what to do. Ask your support people to come on the scene with what- ever it takes to clean and renew the lettering. Their TM 9-1400-250-35 (28 Nov 62) gives them all the scoop on the work. 7113 oid 6eommauniqe You all wound up because the igni- tion coil on your M113 personnel car- rier is busted? Well, uncoil yourself and order Kit, coil, FSN 2920-089-3607. This kit includes installation instructions (wiring diagram) and is the best re- placement for your coil. See the latest TM 9-2300-224-20. 2ciecke Pin7 ?o 're I2n Hung up for a set of quick-release pins for your Hawk loader-transporter hoist beam? Scribble on page 146, page 86, of your TM 9-1450-500-20 (May 60) the FSN 2590-690-2854. The number's in Fed Cat C2590-IL-A of Jul 66, page 5-75. Cearbuetor Contro4l Funny thing about choke and throttle cables they can freeze on you during the summer and leave you spittin' and sputterin' in the winter. So eyeball the fine print of your LO's for guidance on squirting some OE now and then to the linkage to keep it sliding free and easy. W7t27,4/AI Wleel Stud If your M127A1C or M127A2C 12- ton semi-trailer needs wheel studs, you'll find 'em on page 47 of TM 9-2330-207- 24P (Jan 62). Get STUD, Shouldered, FSN 5307-383-4957, for the right wheels and BOLT, Ribbed neck, FSN 5307-733-9239, for the left wheels. Would You Stake Your Life on the Condition of Your Equipment? WHERE IT'S HOT ANP PUSTY AIR FILTERS WORK OVERTIME/ THIS MEANS THEY NEEP EXTRA ATTENTION/ KEEP FILTERS CLEAI OR CHANGE 'EM! rWikT W@ Es iMU iPMUT (: 3 0 |
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| 0 | sobekcm_assistant.get_entire_collection_hierarchy | |
| 0 | cached_data_manager.retrieve_item_aggregation | |
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| 0 | html_echo_mainwriter.add_text_to_page | Reading the text from the file and echoing back to the output stream |
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