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Front Cover
Front Cover Main Page 1 Page 2-3 Page 4 Page 5 Page 6-7 Page 8-9 Page 10-11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18-19 Page 20-21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32-33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40-41 Page 42-43 Page 44 Page 45 Page 46 Page 47 Page 48-49 Page 50 Page 51 Page 52 Page 53 Page 54-55 Page 56 Page 57 Page 58 Page 59 Page 60-61 Page 62 Page 63 Page 64 Page 65 Back Cover Page 66 |
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THE PREVENTIVE WHO DIDN'T CHECK OUT THrESE PARTS BEFORE TAKING THEMV1 OFF THE 'EQUIP.MENJ7"' DO YOU DO IT? (S pa r ~ v JR, i(: /S~$.. I \ Do something o te im,1 p today to help .lreain y - s / citck Cp0bigo ii' There's a big push on nowadays to chop down the cost of running " ^i ~ the Army. You have a big part in that job. The way you operate and use your equipment and the way you maintain it all play a part in this cost-reduction business. Operate your gear like it should be no banging and slam- ming. Keep it clean, adjusted, lubed and perking just right. It'll last longer and won't have to be replaced by a new one so soon. Saves $$. Get your unit mechanic in for the tough jobs. He has the know- how, tools and parts to keep your gear purring. When the job's too big for him, he gets the support maintenance outfit rung in to keep you moving, shooting and communicating. If you're a mechanic, one of the biggest bets for keeping down the tab is using your test equipment to check for bum parts. Use the low- voltage circuit tester on your trucks and tanks, for example, or tube testers on radios. Know, for sure, before you yank a part and replace it with a new one. Saves $$. Supply men, too, know what to do: Get and stock only what your unit needs: No rat-holing for "just in case they're out." No "nice to have." Remember that when the whistle blows, you go with what you've got including parts and supplies. You don't want more than you can carry. Saves $$. 9 I : D l ud.: l r p;intnl g l I InI p, cuji Ilan nhi DinE ipplhro L) Hl]irdiilsl a Dparim.nT rat inF Ar'T., 193 fDruar) 19ti DISTRIBUTION In accoldance wilh re quwremenIs *ubmitled on DA Form 1 24 'So ~.9o~FH, *1_ . REDUCTION + [P16, 7-i PR[EILTIVE MAINIENANCE :,.r issue No. 15a 1 965 r e IN THIS ISSUE GROUND MOBILITY 2-19 m,, 2 12 M 'p l 16 .,. 1' ..,-: 13 ,m i, ,e ,.T ] 16 MIlI 14 BIIL I? C4 : 15 MIoS ..... i.I FIREPOWER 20-27 P.114 ,Ii. 2025 M M( "2i M; 6 i AIR MOBILITY 37-47 bjn nt il' i li5041 l:,',.T[. ', Il,T,,i r: .17 N,, ,:1 ,l." ..ifli : 4 1 iA FOrlm,,l IS 8 I ] 42 43 'rir E 6.r: 3 : 4 4 I. ),I N9VP .. n .,: 4.-47 it. Ra .i COMMUNICATIONS 48.53 ,...'=r,.'3 L, .,nm',I 51 Etin,,;l.,:, [ 4i Arl CA i I I I .r, T .,rt .'5 51 GENERAL AND SUPPLY *4 >LTl; .lt u i'jl r d l 6 1 70 C r c1-':,il*.r 63 S n l .,r. PIat 6: 62 FI 50ui 6b UI.7' Mr. 62 Put.Ii l.,. 28 Lii. ly 13 15 16 25 2r,41 42 50 53 inf -_-X iw .f r Ed U1 TROUBLESHOOTING,,, Commerci -Tgpe Vehiclese Jr onTr-IS 15 %A,1ST E\\ILA 194 SSlNG A %%Or \Li! P pcL TPE T .7 Nli TO %IAKE B* 0%AmeFESS~3 oN! scr A LIT'rLE BASIC .N0% -.0W, %% \ILL CA1ZI2N %L' ALOWl; tA% ALL NEE0 Ae LE A OE%% TOOL'L3. REAL g~g ~ 'a \ANL' A L I LrrLE COOL-HeADED Iv-Sr' LIN SL qNST QOD nQ E iZED ENGINE. .r':5 E TEQ TmE IGNITION oe rmE FUEL :1 1-EELS 012 AN AR.NN SECIAN THtESE Tm4Di O'sE 6-AltT J~ 3.jrIV'. CI.E A r*r; TAR r..LP C\\ ON- ~CE~~~cL( rs~h~' ST~T.r NcI TOOLS AT ALL. ff MeeGANT" AT* LEP "(I\ELL, LET*5 SEE %'LmAT J'k E C-OT Iry My r E F T... `t:~~~ NAI~L I"ILE ,I r L009 -IT ALL so%%ff COINS. AND I, S nrL6 CAN Tm,~S CTL'VF /? 91-.E ELSCTIZ-CAL AL%%-kNS NIANAE TCI iTeAT %E -QE :ARR% A\ J FEk% SI %IDLE J ~ ~~E*~~BlslE,2rft& 7 6(O TCLS LIK(E... SAC 2 3./ MORE MAYBE THE SAGE I CAN'T SE OUTTA GAS-THE FUEL is ON THE FITZ... GAGE SAYS I'VE GOT PLENTy. R SHAKE THE CAR SAND LISTEN rR I GAS 51.05HIG IN ) THE r Kla. The way your engine stalled may tell you whether to look into the fuel or the ignition first. If it coughed and choked to a halt... sounds like the joy- juice! If it just wouldn't start when you came back to it, then you can't be sure. So let's check out both systems, one at a time. Suppose you get little or no signs of life when you try to start the engine. No starter action, no lights, no horn and no flickering of the ammeter needle mean you either have a dead battery or it's not able to put out. So you head for the battery ... CHECK FOR BROKEN STRANDS WHERE BE SURE CABLE CLAMPS ARE SNUG ON BATTERY CABLE GOES INTO TERMINAL CLAMPS. TERMINALS AND THAT POSITIVE CABLE IS TIGHT ON STARTER OR STARTER SOLENOID If you get a very weak toot out of the horn, the battery is too weak to crank the engine .. stop right here and go for help. 4 ....- T .TS If your starter turns the engine over briskly, you can eliminate the battery, ignition switch and starter as suspects. With only the ignition switch on, look for a sharp drop to discharge on -- the ammeter. (If your vehicle has an "idiot light" instead of ammeter, it will light up to show discharge, but it doesn't tell the difference between heavy and slight discharge.) A heavy discharge means a short in the primary circuit and there's nothing you can do about it. But, if your primary's okay ... ST,- ri '.; T.' F 5"f':il. 'T ': : T ;." ;. '.',"1 :::7-- *, To crank engine, you can bridge the starter solenoid contacts with the handles of a pliers. Be sure the gear shift is in neutral if the ignition switch is "on" your wheel may come to life. ' w a A GOOD SPAIe' %%MEN %30 \ 'E liAi.N N T..i5 TEST SMO\S u%06z iN,4liriO 'is DOCNG IT i JCOO. BL'r T,.r FL'EL 5\srE.\5 NOTir ON ruE .ALL. SO JUMP TO PAGE NINE... (\ j c N'.v BL'r. NC SPCA@. AE4N SIGNITr IO TROL/BLE- SO tE'LL C-G CO TROL.I.H TLE GIhTiGr.f r ROLgSLESqPOirNc. 1I Hir Ihe storlei wiih the ignition on lit s lredy on -- when your starter operates with the ignllion key ) (. A nicker on the ammerci shows your primary circuil ,G is okoy unless the distributor condenser is shot (more on that later) Go back to where you were lesling for a spark with the sparkplug wire If there s no spark at the plug cable make the some kind of lest this time by pulling the coil to distributor cop wire from the cap. Hold the cable by the rubber insulation then bring the metal tip about 'i inch from the block while ',\. cranking the engine -, ,k V ,l , "--. A spark here hlos.- thal the coil . Si4 OI hut orimelhin'-v. urong ini the di-tribulor. keeping the juice from Slihe -park plug would d be the rotor' 2gone bail or liIe rap i4 crackedl. leting nioi-lure inile. - V .VN . Wipe the inside of the distributor cap clean and dry Condensation, in damp country or wet weather, can form inside and foul up the lmg out the coll-fo-distrbutor wire (not the distributor cap wire) from the distributor con- necthon to the block If you gel a spark at Examine the points. Tickle the starter until the high point on one of the cam lobes stops under the fiber block on the movable ignition point This leaves the points wide open. If tllime'r- piled. burned or dirlt. clean 'eni off .ilh a -imalil file or the nem t be- llingl !ou'e\ 'a ol. you don i get a spark, make sure the connection' s eight where the movble point's tension spring and the conden- ser s pigtail attach to the distributor's primary terminal / Now, if you gel a spark ... Make sure the points ore opening about .020 inch A malchbook cover's thickness is aboul right the adjusting screw holding the sta lionary point sometimes loosens and allows the gap to change. CONDENSER ignition switch, see if the ammeter is on or dose col. to zero-it should be. If you get a heavy dis- / charge, remove the condenser clamp screw and hold the condenser out and away from any contact A spark here tells )ou the with the distributor. If your ammeter now moves coil's done in-and no tra'elin" up to zero, the condenser is shot. on that coil. But if the coil's okas . BL'r IF ,E FROM STr'LLA 5 o I e, ... TO COIL BA RY FIBER Put a jumper wire from the ammeter to the other JUMPER 1 BUSHING side of the ignition switch. If you didn't get a flicker before on your ammeter but you do now, your ' ignition switch is on the fritz You may be able to Look for a short under the movable point rig the jumper wire to bypass the bum switch for Check the fiber bushing and the cam follower a temporary fix block. The follower may be worn down so far 0" that the rivet fastening it to the movable K THIS COULD BE point touches the cam. CAM THE (ULPRII BLOCK II ELL. 4EtGANTH *ALER. OL'eUDDvI IT STILL Going back to 'hen ,ou tickled the poinl bile boring the coillto.- O I LET distributor wire al the distributor. if ou didn't gel a spark E LETS.. Short the pole on the coil where the coil-to- distributor wire is attached. You check the "beginning" and "end" of sour fuel ssrtem, in that order. Then, if necessary. trace back from the end."' II ou'%e got fuel in rhe rank. go to the other end the carburetor . SFUEL .. ..GO wEZE IN T-i.IS -E 1 TANK? CARBU- 9D-M RETOR 10@MOR E> Remove the oil cleaner. If you've got a manual choke make sure the butterfly valve opens and doses smoothly as you push and pull the control See thai the control wire is attached tight. If it's an auto- malic choke, flip it hock and forth with your finger to show it's free. r THE C-OkE SHOL.&D SE CLOSED ttAHEN THE ENGINE'S COLD...AND OPEN S tr. \ 3O PA2 TL OPEN IF THE RFnVF L ENGIE'S EL4B^. CONTROL But make sure the throtlle is in full open position before trying to flip the choke valve-the small choke linkages on -ome carburetors But if you don't get gas at this point either, hook it back up and ... 5 If you're alone, wrap a rag NO GArv .5. around the end of the line and CO'M Ae then see if it soaks up any fuel DOU AT THE Take off the tank-to-fuel pump while you blow into the'tank. END ONN r' line at the pump. Blow into the LINE MEANS tank filler opening to put pres- / LOCkNE5 sure on the fuel. Remove the short length of flexible line that connects the fuel pump to the fixed line on the chassis. If the obstruction is in this section, blowing may get it out. If you finally get gas through to your fuel pump ... 7 e If it's still no-go, 70. you're stuck with a bad fuel pump--and Replace the lines and try again it'll take a mechan to start your vehicle. it'll take a mechanic to get your vehicle rollin' again. COMPLIMENTS THANK HURRY SACK, CONNI 60 OVER THOSE TIPS OF THE 5HERIFF5 VOU, OFICER.. IT GETS LONELY O ON CIVILIAN VEHICLES, OFFICE, ISS RODD. LUCKY FOZ US HERE. TO PASS THE TIME... WE'LL SENDA TOW V\ yO PASSED sEE you LATER! TrUCK FOR VOUR By... 12 Some of these slase cable assemblies FOR PROPER POARITY seem to end up with end connectors BEFORE USING (ABLE installed one of two ways right or wrong. So when you go to use one, it's anybody's guess which pin's positive-- or negative--or . Anyway, if you don't know which way your polarity's running, you can't swear to it that your cable does not have crossed wires. So the next time you connect up this cable to a dead vehicle's slave receptacle, you're taking a chance on belting the heck out of that vehicle's electrical system by reversing its polarity. This practice also causes arcing at the receptacle. The positive pins in both plugs should mate with the positive hole in the same receptacle. If the cable is wired correctly, the same wire will connect both posi- tive pins the other wire will connect both negative pins. To be sure the cable wiring is correct, plug in one end to a hot slave recep- tacle. Then use a test lamp or voltmeter to read current flow by clamping one wire on the positive pin at the other end of the cable and grounding the other test wire on the same vehicle. If the lamp lights, or the voltmeter registers current, you're straight. If you get no reaction, take one con- nector apart. Then pull out the contact pins and switch 'em. I LAMP LIGHIS OK , GROUND NEAR RE(EPIAC(LE POSITIVE PIN NO REACTION TAKE NOT OK APART AND... SWICONTACT NS CONTACT PINS M151 SEAT PIN Gold is where you find it and so are front seat retainer pins for your 1/4-ton M151 truck. These pins aren't in supply at least, not -- - where you'd expect to find 'em. But you'll find NOT TIGHT- that a good substitute is the pin used in the BUT A GOOD SUB 1/4-ton M38A1 truck's clutch linkage. Ask for Pin, Straight, Headed: FSN 5315-054-4190. GAS CAN GUARD SSo your five-gallon gas can gets dented up because it bounces on the left bumper of your M151 1/4-ton truck? Well, that's easy to cure. All you need is a couple feet of rubber tubing. Tube, rubber: compounded, ID 7/32-in, is listed as Item 2 on page 65 of your TM 9-2320-218-20P (Dec 63). You order it by the foot as FSN 4720-203-2668. It only costs six cents a foot. Make a continuous slit along the tubing with a sharp knife and then press it in place along the top edge of the bumper. t Now your gas can (which costs $2.25) will ')ll ride on a rubber cushion (which costs 12 cents) and it'll last longer. RUBBER FUBE ACTS AS BUFFER SMEAR GREASE SEALER SEAL SMEAR GREASE ON GASKET -^- , It's general knowledge that the M151 1/4-ton , truck's oil filter gets changed every 6000 miles or semi-annually. But it's not generally known that when you're putting on a new filter, the sealing gasket should first be soaked in oil. Some gaskets may become dry and hard while in storage. A brittle gasket can tear, break or leak. It's also a good practice to put a thin smear of GAA on the filter's sealing surfaces. This'll let the seal slide in place while the filter's screwed down tight. BY THE EACH You may get short- changed when you order replacement spark plug cables for your 3/4-ton G741-series trucks if you don't dig your -20P. Page 41 in TM 9- 2320-212-20P (Feb 60) lists Cable Assembly, Power Electrical, FSN 2920-620-3964, for five spark plugs. This FSN will not automatically bring you five cables. 2v 3PDEO TwE C. A8ES INl QuAN~rITES ar ONE O3 RMOR-E uP TO PIVE. THE PSN IS FOR A SINGLE CABLE AND NOr T SET OR Kir. 3/4-TON U-JOINT NUT Are the prop shafts on your 3/4-ton G741- series trucks doing the - twist because the uni- / versal joint bolts are _ working loose? If so, then you need a new self-locking nut TrO ve ,1E TO that comes under FSN o- ,os. 5310-057-7080. This'll keep the U-joints tight. These new nuts get torqued to 40-50 foot- \ pounds. The nut is not in supply yet for SNL G741 use. Have your support people order them from the US Army Tank-Automotive Center, ATTN: SMOTA-F, Warren, Michigan 48090. M35A1'S NEW DIGITS Yep. That's right! LO 9-2320-209-12 that came out in May of 1965 is the cor- rect LO for the M35A1 multifuel truck. No doubt many 2Y2-ton jockies are wondering why the M35A1 is now covered by this new numbered LO. Well, the M35A1 has been put in the G742 series group this "G" group and the LO now cover all the straight stick 2 /2-ton trucks. This means that all future publications on the M35A1 will come out under this 9-2320-209- number instead of the old 9-2320-235- number. HIT THE HOLES cuT H FAn ! Some homemade guides can save you a lot of sweatin' ROUN and cussin' when you're lining up holes for reassembling OFF TOP equipment. Use bolts of the same size as you'll be using in com- u, viLu pleting the assembly. Cut the head off with a hacksaw, ACROSS TOP round off the top with a file or grinder and cut a slot across the top for a screwdriver. Screw these guides in and then you can set the gasket and carburetor or whatever you're putting together GUIDE - right down over 'em nice 'n' straight. As you remove each guide with a screwdriver, replace it with the proper bolt. GUIDE You can make different size sets of these guides and r keep 'em handy for different jobs. BIIL-OEM-OVM-VT&E... PRIVATE SHAFT CAN Vou... TELL ME WHAT BIlL MEANS? TO FIND IT Where, oh where, are the lists that give the rundown on equipment and tools that're supposed to be on your tactical wheeled vehicle? You know, the basic issue items that some pubs call BIIL (Basic Issue Items List) or OEM (On Equipment Materiel) or OVM (On Vehicle Materiel) or VT&E (Vehicular Tools and Equipment). Well, that list can be found in several places-where it is depends on the vehicle. It could be in the operator's TM-or a change to the TM. The right TM for your vehicle may be one of the new -10 series or one of the old ones, put out about 10 years ago, that covers both operation and organizational mainte- nance. Before you start looking, it's best to know the G-series group of your vehicle. If you don't know it, you can find your vehicle's G group in the front section of TM 9-2300-223-20P, the Consolidated Authorized Organizational Stockage List of Repair Parts for Tank-Automotive Equipment. SHERE'RE THE PUBS THAT GIVE VOU LISTS 1 OR MOST OF THE G-SERIES TACTICAL WHEELED VEHICLES: VEHICLE SERIES PUBLICATION -740 -ton (M38) .............................ORD 7 SNL G-740 (Jun 56) G-758 /4-ton (M38A1, etc.) .....................................Change 4 (11 Dec 59) to TM 9-8014 (Apr 55) G-838 1/4-ton (MI51) .............................................TM 9-2320-218-10 (Oc 62) G-823 /2-ton (M274) ...............................................TM 9-2320-213-10 (Jul 63) G-741 /4-ton (M37, M37B1, etc.) ..............................Change 8 (Moy 65) to TM 9-8030 (May 55) 6-742 21/2-ton (M34, M35, M35A1, etc.) ....................TM 9-2320-209-10 (Feb 65) Change 1 (Moy 65) G-749 2/2-ton (M135, M211, etc.) ............................Change 7 (Feb 65) to TM 9-8024 (Oct 55) G-744 5-ton (M41, M51, etc., including the wrecker and trucks with multi-fuel engines) ................Change 3 (Jan 65) to TM 9-2320-211-10 (Mar 63) G-792 10-ton (M123, M125) ......................................Change 3 (Jan 65) to TM 9-2320-206-12 (Feb 60) FOR MORTAR MISFIRES... MUZZLE DOWN, BREECH UP If you have an M106 or M106A1 mortar carrier, listen up. Change 7 (Oct 63) to TM 9- 2300-224-10 (Nov 61) points slightly off target in para 161, page 42, where it tells you what to do if the mortar misfires. Change the range like so and you'll be target center when you read para 161 for effect ... In c(3) on page 42 of the Change 7 it tells you to elevate the mortar as high as you can. What they mean is depress the mortar as low as you can. In c(5) on page 43 it says the third man raises the breech end of T the mortar to a horizontal position tuht so the round will move down the hori tube toward the muzzle. Actually, ar with the breech end of the mortar the in a horizontal position, the round muz won't move. slid, THIS'LL (PIVOT) { \ STEER YOU RIGHT - The pivot steer on your M106 or M 106A I mortar carrier is the handiest intention since girls but. like girls, it can be dangerous if ou don't handle it right. Thing to remember, when you pull back on a pivot steer lever you lock the Struck on that side. This is OK if you're going slow. like under 10 miles an hour. But if iou pull on the pisot steer when you're going fast. you make sour vehicle a portable disaster area. If you're luck\ you merely throw a - u-track and break a final drive. More likely .ou'd also reck 'our differen- tial. If 0ou turned over there could also be heavy damage to the human com- ponents of the schicle. So wh) make business for the medics and the repairmen? Pi.ot steer is for s-l-o-w turns (under 10 MIPH) Use your regular steer han- dles if )ou'rc going faster. With pioot steer you'lll get best re- sults ith ) our shift in 1-2 or 3-4 range. M14 RIFLE TALK- L.Jr '1 awohl. How loose is loose? And how right's tight? Those are right good questions when you're talking about some parts of your MI-i or M14E2 rifle. And knowing the right answers might save you a gig or. worse yet, she won't fire when the chips are down. To cut the suspense, though, here're )our cues: The gas spindle talke wants to I be loose as a goose. The gas c) linder plug ought to be no more than snug-right. The gas ) kinder lock's got to be just right neither loose nor tight. And the operating rod guide? , NW'ell, looseness is no problem as i long as the operating rod works OK. 20 -------I- . RODGAS (YLIDER LOCK GUIDF G[AS DYLNDCR IOCK OPERATING ROD SPINDIF. VALVE Loose as a goose on the gas spindle valve rmniens ou can turn it with your thumb to vertical for normal firing and to horizontal for grenade firing. If you hate to use block of tood to get the val\e to go in and pop out. or if you noted a coin, cartridge or your combo tool,' blade to turn it, brother. ou !- know right off the carbon's building up bttteen the spindle valve and the gas cylinder. Short recoil' lust around the corner. I ~ .* -. MORE Smart operators keep the valve loose by exercising it at the end of each day's firing or at inspection time. Right .l they push the valve in and out till it's .- loose, then they turn it on and off a - couple times. This'll get rid of the carbon. You don't have to worry about lubing the back end of the pin, either. It'll get plenty while you're coating the outside surface of your weapon with the lubri- cant prescribed in your TM. Just don't forget to end up this exercising bit with the valve slot up-and-down for normal firing ... or your rifle'll end up as a one-shot Lucy. PLUG JUST There was a time when a real tight gas cylinder plug was believed to be necessary to keep from losing gas or the plug. Not now. Experience shows that if carbon gets on the threads of a real tight plug, it'll freeze it tight. There's only one right way to hold the Ml 4 when plugging or unplugging it. Put your left hand over the barrel and cylinder, or if the bipod's attached, hold on to that. Of course, if the barrel's hot, you can stick a screwdriver between the barrel and the cylinder for a little leverage when removing the plug. But, don't ever tighten the plug when the barrel's hot. You might never get the darned thing off. And, for Pete's sake, to remove a stubborn plug, never grab hold of the handguard or you might bust it. Also, never brace the butt between your feet to get more heft on the plug or you'll bust the stock. It's OK to plant the rifle between your size 12's like it shows in the old TM, but don't use your feet like a vise. If the plug's frozen that tight, let your armorer go to work on it. /INCIDENALLV, yOUR COMBO roo PFN 4953-768-0211., I THE ONLY GADGET TO USE ON THE PLUG. PLIUES AND WRENCHES WILL HURT IT BAD. A couple more tips on the plug: Never take it off till you have to ... and when you put it on be sure it's good and dry or you'll be inviting the big carbon freeze. And watch those threads. They're real fine. You could cross 'em up if you're not extra careful. As a general rule, you'd only remove the M14's gas plug if the gas piston's on the bum meaning so dirty it won't slide, or it's installed wrong. NOT / CHECK THM HERE ^ You don't have to take anything apart to see if the piston's working right. Just lock the slide to the rear, then turn the weapon end for end, keeping an eye or ear at the exhaust port (not the drain hole). If the piston slides freely, good; all is well. If it won't slide, you've got a cleaning job. Sound's kind of nutty, but it To check for correct installation of the could happen that the piston'd be piston, take off the stock. The flat side in there wrong and you wouldn't of the piston must be facing upwards toward be able to tell the difference by the barrel. If the round side's up, the piston looking at the assembled weapon. can't work, 'cause the gas port'd be blocked. Of course, this'd mean that the plug threads would have to be -- crossed and the plug overtightened. FLAI SIDE Very bad. This'd lead to a burring inside the cylinder. Very, very bad. So, get that flat side up every time when installing it, huh? 23 MORE r\ ^ 2 /YOU CAN TELL By LOOKING AT THE ASSEMBLED / M* 14 IF THE CYLINDER LOCK'S ON RIGHT. f i the front bhiead Here's the sure-fire way to get it right over the lock, the every time: Thread the lock as for us it'll go, earsto be counter- then back off enough (soy, half a turn) so's ong. Which rmeons you cn insert the cylinder plug through the .ht in the cylinder lock into the cylinder. -a RODPOD C r r--3-_ --------==^Q Looseness of the operating rod guide's no problem as long as the operat- ing rod'll slide without binding. To check this out, though, you'll have to strip your rifle a bit further. You already have the stock off, right? Now remove the connector assembly, the operating rod spring guide and the operating rod spring. OK. With the rod in place, attached to the W bolt, tilt your weapon end-for-end. The bolt BUDGE! should move freely under its own weight. If COULD E it does this, everything's under control'. soT tFF But, if you run into any binding whatever, you'd better make a thorough check. The \ trouble could be minor- like dirt or twigs or burrsorstuff in the coming recesses or on the operating rod. You or your armorer can , take care of these. . But, if it's worse than that--like if the long slender part of the operating rod's cracked or bent, or the rear locking lug areas are chipped or burred bad-let your armorer carry the ball. Don't use the weapon. Now, during this test the operating rod guide might look loose. But don't let this shake you up-and your inspector shouldn't get excited, either. A guide that's real loose in the disassembled stage like this could be plenty tight enough when the weapon's assembled since the inside contour of the stock would hold it in check. So, don't let anybody tell you you ought to tighten that guide by peen- ing its spring pin. Just 'cause somebody can see daylight through the pin doesn't mean it's loose or damaged. The new split-type pins all look that way. The old pins, of course, were solid. As long as the pin's in place, leave it alone it'll do a better job if you don't irritate it. In other words, you keep loose, ja? NO LUBE Of course, you know you don't ever put any lube at all in the M14's gas system parts. You assemble 'em absolutely dry-and clean. These parts are made of corrosion-resisting steel that don't need lubing. Matter of fact, oil'll only invite trouble-dirt, corrosion, sluggishness, no-go! But sometimes it's pretty hard to keep oil out of there when you're cleaning and lubing the rest of the weapon. So, here's a little trick to protect the cylinder, piston and plug before you start cleaning and coating the inside of the bore with prescribed lubricant: -q S1. Lay your weapon on a flat 2. Turn the cylinder valve off This way, if any oil surface, like a bench or box, ...so's the screwdriver slot's from the patch should then rotate it so's the cylin parallel to the barrel happen to sneak into the der sides on top--trigger opening in the cylinder vup, tt i. alve, Gravity Gerty'll Sdraw it back down so's the Spatch can wipe it off next e time through. No oil will reach the cylinder plug This way, that's for sure. But, again, don't forget to turn the cylinder valve upright when you're through. Your TM 9-1005-223-12 (Feb 65) is chockful of dope on correct methods for cleaning the M14's gas system parts pay hard attention to it. Especially, don't use steel wool, a wire brush or scrapers of any kind on these parts. You might change some of the critical dimensions and ruin your fire. Use CR bore cleaner (FSN 6850-682-6835-2-oz can) for normal cleaning and carbon removing compound P-C-llla (FSN 6850-620-0610-5-gal can) for real tough carbon deposits. In a pinch, you can try dry-cleaning solvent or mineral spirits paint.cleaner, but never use gasoline, benzene or high-pressure water, steam or air. There's a place for muscle-but it's not between the ears and definitely not on the wrench that comes with your M79 grenade launcher. Too much heft when you're installing the firing pin retainer or when attach- ing the receiver group to the stock could put your weapon on sick call. Like, f'rinstance, unless you seat your wrench just right in the retainer's holes and do the twist real easy, you could snap off one or both tips. A busted tool's only part of the woe, too. Worst of it is, the tips stay in the retainer--and it takes a long trip to support maintenance to get 'em out. So, next time, try it this way: Put - both tips all the way in the retainer N holes by flattening the face of the tool Flo against the retainer. Then turn the - wrench real slow till you meet resist- iI. once. Then seat it firmly. Remember, any extra pressure at this point could bust a tip or two. To save your M79 some major surgery for a split stock, stow the heavy hand when you're tightening the pan-headed machine screw into the stock. First make sure you get those two washers on the screw in the right order like in Fig 22 of TM 9-1010-205-12 ) (Feb 61). Next, run the screw up till it's 9 , snug... then add about a Va tum with the wrench. Enough, already! And here's a special tip to guys who've been using a screwdriver instead of their wrench on this job. It's OK to use a screwdriver if you're having wrench trouble, but be sure the blade's wide enough-and, easy on that muscle! GLOVE IN HAKE THE FLAKE PLASTIC BAG FIRST AVHEN iNO3 De-r ditoar I CASEi aaoybe you'd like Before you hit the field, put your asbesos itten i a pfs!i a b* before dsow- ing it in the carrying crse wif te spare barrel. Ths'U keep the pesky whl'e asbestos faikes from getting info Che nie oCfe boer. Alse, ii' npsfe the glove ast longer. (Ed Note-Crackerjack idea.) PO New York 90 HEAD TO THE REAR... ALWAYS! Want to save yourself some face? Then put this first and last on the pre-firing checklist for your M60 ma- chine gun: Make darned sure the gas piston's in right-with the head facing the rear - toward the trigger. If it's the other way around, you could get an explosion when you press HEA OF GAS the trigger. You may be lucky and not PISTON /MUST get hurt, but your weapon'll be dead. FACE TRIGGER. 'Nuff said? DON'T BUG YOUR RIFLE Oops, hold everything! If you've HEy, SAO E UGE THIS Oil I USED been tempted to use a 2-oz plastic in- DOESN'T STOP vUST sect repellent (bug juice) bottle to hold roEEPS u'r IT your rifle oil on maneuvers or other- BUGS AWAy. wise- hold one! It's hard to get those li'l bottles absolutely clean and dry in- Ti E, STCK side, and if you don't, the water and % TE S'4ED acid from the bug juice can contain are OIL CANt the oil and foul up your weapon's in- nards! So, better stick to the 4-oz metal - oil can that's issued to you unless you're absolutely sure your plastic container is clean and dry. 7Vehice Pubst 9 Pia-Poeit Vehicle publications dated after 1 Nov 65 will be distributed by pin-point. Get your unit's requirements in (thru channels) before 10 Oct 65 to the St. Louis Publications Center on- DA Form 12-37 for Tracked Vehicle Publications. DA Form 12-38 for Wheeled Vehicle Publications. DA Form 12-39 for Trailers and Dollies Publications. See DA Circular 310-38 (30 Jun 65) for the word on this new pin-point distribution. Any forms the Center receives after 10 October will get delayed in getting set up on the pin-point system, so beat that deadline. A selected list of recent publications of interest to Organizalional Mainte- nance Personnel. This is a list compiled' from recent Adju1tnt General's Distribu. lion Center Bulletins. For complete de- tails see DA Pam 310-4 with latest changes. TECHNICAL MANUALS TM 1-US-5, Mar, U-i. TM 1-10H-23C-4-20P, Apr, OH-23. TM 1-225, Apr. Fixed & Rotor Wing. TM 3-1040-206-20P, May, Flame S ech, Main Armament, TM 3-4240-224-20P, Apt, Breathing Apparatus, Cqmp Air, ABC-MISAI. TM 3-4240-241-12, May, Filter Unil, Ga-Particulate, GED, 300 CFM, ABC- M6AI and EMD, 300 CFM, ABC-M6AI. TM 3-4240-241-20P, May, Filter Unit, Gos-Parliculate. GED, 300 CFM, ABC- M6AA i:. .: -.it: I and EMD, 300 ,:,: s : :., TM .. :Li,2 '2 -pr, Pershing, Power Gen Equip. TM 5-1450-203-20P, Apr. Pershing, Power Gen Equip. TM 5-2805-203-14, Apr. Eng, Gos, 6 HP; Mil Sld 4A032-1. TM 5-3431-217-15, Apr, Welding IM i. S1. ) ;,l OP ,s r i ,, An :j -' -, t- `9 Wrenching IM: 7 : s .. rM :.l 'j luf,2P *i-, C.-p ii M si)t lss E.Pen. r u F r 1 IM 1 1- j7.22sF Apr, Gea Set, % d -,: j :." .i Md CE IM t.t* 211. 5 .s DEC .o-. s. iM I i .t .., ,;: eile en .. ,, r I j 1. 'l M114At; Howitzer, Med, Towed; Ax P I : 5 _i Is AsO TM 9. :i..- .:j 2/) H:2 k, Sys De ..I.r ... TM 9-1410-375-12P/1, Apr. Pershing, , -s i,- !". : -l r. ,. i .; I :1 :.. I I / s I Here (imp) Ground Con Equip TM9-1430-250-1 ,11-1 i, i iMl P / N ; r r. -,-, i, , IM 141 0.; l-.PI i r r 1 s- IM 4.l r l 2p.- ] -,; j *r ,.1 M'sa isd t. wi IM o. ,i0 C I s,01 ,r ,3 SM i4 s i..ils.1P' S 2 t - M.* I. C:r EW c. , 6 r.. .au : iM 0 14i 2OS 'P|1/1 N. , im sa -44 7;. Pc 0 C sL.I .*p 4 ... l f SM '.15 j ?2o.l 5P/2/1 w. N-,. 28 Herc, Nike-Herc (Imp), Ground Hndig, Spt & Svc Equip. TM 9-1440-250-20/2, Apr. Nike-Herc, Nike-Herc (Imp), Ground Hndlg, Spt & Svc Equip. TM 9-1440-375-12P/1, May, Perch- ing, Ground Hndlg, Spl & Svc Equip. TM 9-1440-500-12/3, May, Hawk, Ground Hndlg, Spt & Svc Equip. TM 9-1450-375-12P/1, Apr. Pershing, Ground Hndlg, Spt & See Equip. TM 9-1450-376-12P/2, May. Persh- ing, Ground Hndlg, Spl & Svc Equip. TM 9-1450-377-12P/2, May, Persh- ing, Ground Hndlg, Sol & Svc Equip. TM 9-1550-200-20P/2, Apr, Target Mil, Ground Hndlg, Spt & Svc Equip. TM 9-2300-224-10/3/2, Apr, Part Two, Carrier, Cmd Post, Lt, Armrd, M577, M577A1. TM 9-2300-224-10/3/3, Apr, Port Three, Morlar, SP: 107-MM, M106, M106A1. TM 9-2300-224-10/3/4, Apr, Part Four, Flame Thrower, SP: MI32, M132A1. TM 9-2300-224-20/3/4, Apr, Part M132AI. TM 9-2320-209-20, Apr. Chassis, Trk: M44, M44A1, M45, M45A1, M45C, M46, M46A1, M46C, M57, M58, M58AI; Shop, Trk, MI85, M185A1, M185A2; Cargo; M34, M35, M35AI, M36, M36C; Trk, Dump: M47, M59, M342; Trk, Moinl: Earth Bar Setter, V1 7A MTQ; Trk, Tnk: Fuel Ser 1,200- V1IA/MTO; Trk, Maint: Telep Constn, Ga[, M49, M49C, M49CA1; Trk, Tank: Wir 1,000 Gal, M50, M50AI; Trk, Trac: M48, M275, M275A1; Trk, Van: Exp, M292, M292A1; Trk, Van: Msl Firg Data, XM472; Trk, Van: Shop, MIO9, M109AI, M109A2, M109C, MIO9D, XM567; Trk, Wrecker: Cr, M108; Trk, Wrecker: Lt. M60. TM 9-2320-223-10, Mor, Cargo Car- rier, M116 Amphibious. TM 9-2320-223-20, Apr. Cargo Car- rier M116, Amphibious. TM 9-4935-303-12P/1, Apr, Sergeant, Test Equip. H.Q. KVETCH' IT WILL BE SIABOLICALLV SIMPLE... THE MERE SUGGESTION CAN START AN EPIDEMIC OF REPLACING SERVICEABLE PARTS. k urc WC14 - '...BUTUULl/VrllNKf THIS 15 DASTARDLy / IT COLLD RUIN THEIR COMBAT EFFECTIVENESS. IT'S WORSE THAN THE CONTAMINATION BIT... is, Enemies, Terrible Collection of Humans) 29 * Against Unnecessary Nonsensical Trading and Swapping (of parts) YOU KNOW '5S... IT WILL RIGHT IT'LL IT'LL OVER- WHAT WILL HAPPEN NDER KEEP PARTS LOAD REPAIR IF THIS "CANCER TE READINESS FROM GOING SHOPS WITH IS ALLOWED TO OF OTHER OUTFITS WHERE THEY'RE UNNECESSARY CONTINUE! AS iAELL 45 BADLY NEEDED. WORK... AND THEIR O0"N. SLOW UP THE fr NECESSARY... L.RNS UP MAINTENANCE: OUR COSTS, USAGE RATES MECHANICS AND CREATES GET ROBBED SHORTAGES BY DRAINING OF A CHANCE OFF SUPPORT'S ON- 1 TO EXERCISE SHELF STOCKS FASTER REAL SKILL THAN THEV CAN THEY'RE BE REPLACED. TRAINED '" %,"_ \ FOR. ..FIND THE MAN WHO 15 INFECTED WI-tEN I LOCATE I. M. THE 1EST 15 E45'. And ro. next da..... 1. Endangers combat readiness of your outfit. 2. Keeps good repair parts from going where they're REALLY needed. 3. Overloads repair shops, making them spend vital time checking out turned-in parts that are O K... while the really bum parts wait. 4. Builds up paperwork and log book entry chores. 5. Gives a false picture of parts usage and makes PLL lopsided. JOIN UP AGAINST UNNECESSARY NONSENSICAL TRADING and SWAPPING (Of Parts) How To Spot A WIanion Paris Swapper 1. Leaves lest equipment lying around unu-ed. 2. Ne'er u-se maintenance manual keep- "em on -helf. 3. Never uses -pecial lool_ and tool kitl. 4. Unfamiliar wilh IRONw) . 5. Make- no effort o run down real cau-e of equipment failure- but -ub-4iliute part uilhout lesling until equipment uork_. 6. Replace part- but doe- no preventive maintenance. 7. Sw ipe- part from other good equipment %ilhout concern for the -uppl. situation. 8. Turns in large amounts of parl for repair . many of them in good -erieeable -hape. Ir ruu wanr iU ulriLAT ImIS CENTERPIECE ON YOUR BULLETIN BOARD, OPEN STAPLES, LIFT IT OUT AND PIN IT UP. After Chow... USE'S STILL NOT BACK, NOT QUITE! SOS' WE LOST NOTICE THIS UNUSED TVW. COP A MAINTENANCE ,L SHOP. THAT'S KIND OF UNUSUAL! AROUND DON'T WORV.34 34 GoTCHA! Syou SAB-BUT-TOORI A^b3 SPECIAL 11H! Hwr SHOCK HAPPENED? METHOD.. V'Ow HELLO. SARGE! WOTCHA DOIN'WERE? HOW DOES ONE GET H,'PNOTIZED Back at KVETCH. . I CO0SES! FOILED AGAIN Ba A.LLN.T. S. GRr... GNASH! AG l'1l FCR ',EARS YOU...W GET ME OUT! GOLDPINKIE. HAVE TAUGHT GEALT MEPOI U5 TO 5l\4 PARTS AND MAN! MECHARNCI SUCH. AND 50 NOW...WE DO SOMETHING HAVE LOST ouE SCH LlA .AS ECOANIiS FROM LACK O USE. SORRY BOSS. -'IC. I i A baggage compartment is not a gar- bage compartment ... whether it be an Iroquois (LUH-lBI or an\ other type aircraft. It's not the appearance so much. al- though a trashy look doesn't sa) much for your ship during inspections. It's the unknown weight penairs ou pay in flight for thnt trash. You also take a chance on loose rags or papers in- terfering wa ih internal operating com- ponents of sour aircraft where the compartment does not have a solid partition surrounding it. P EI.E iT ITEMS %%MICH HkE 4 PLAE IN OcvU SH-P-SUCH As A :.ENERA1 ViEC.tANiC7S TOOL C1EST OR PIRE E1NTINUirwHER. HiWE TO BE DQOPERL% SECL)REQ. LEST TH-E%- SHIPT AROUND IN FLIGHTr _ Besides baggage compartments, trash can accumulate in cockpits and cabins, or etcn in our-of-thc- ay places like a Hue) hearer compartment after the heating unit was removed. In other words. just about an% open area of the fuselage is a potential dump. OVERHAUL WISE... WHO J IT? r-I- SDA.S.1407 There's nothing like a well informed Army. So the fact you just fired off a DA Form 2407 EIR on that aircraft part that just failed doesn't hack it unless you've done right by Block 35, item 4. TM 38-750, para 3-7.4e(3)(b)4, says to "name" the activity that did the last overhaul or manufacture. Sure, you're allowed to put down "N/A" or "UNK" in there. But that doesn't help the types at the big maintenance hangar too much. Remember, the prime manufacturer or contractor does not always overhaul his own items and the government does not always buy all the smaller parts from the prime manufacturer of the aircraft. So AVCOM has to know who to contact on each EIR. No sense trying to stick the prime contractor with a failure that belongs in somebody else's lap. The best way to get the most out of your EIR is to "give" with the right contractor's name, sure 'nuff. 'R BS:. F.LY LOWER While dirt on the skin of an aircraft won't slow it down anywhere near as much as extended flaps or external stores, it does have the same effect on T/ a smaller scale. Over a long period of time you pay for an unclean bird with Increased fuel consumption. Think on 'rr%1 -V lan I it awhile. Shoving bulky general mechanic's tool chests into light aircraft cockpits has always been sort of a weighty problem during field exercises. Stripped down flyaway tool kits are a lot easier to handle around outlying helipads and field strips. This is not a subject to be taken lightly when you stop to consider all the necessary field gear that has to accompany your Sioux (OH-13), Raven (OH-23) or Bird Dog (0-1) on combat, observation or admin missions in the field. HERE'S A FLY- AWAV KIT CUT DOWN To 16 TOOLS AND 30 CALIBER MG AMMO BOY USED By A SloUY CHIEF .. WEIGHS ONLY 3-4 POUNDS J 4T Ai1ST. S But you'll want to choose your own tools, after think- S ing about what you normally use every day during and between dailies. A .50 cal. MG ammo box will carry S even more tools. However, on larger aircraft the space S problem disappears and you can carry the whole chest of tools around wherever you go. -r BBetter get your CO to give the OK on carrying a reduced kit. "DIAMOND -:. '"JI-M-UNLOA S, -, ,. .._ _. -. .THAT "ICE A Finger rings, including wedding bands, don't be- SyfOU E long on the flight line. It's too easy for them to ON THIS BIRD scratch fiberglass canopies and windshields, or the soft metal surfaces of the fuselage. Even on harder sur- faces, a ring can nick the paint cover and let corro- sion get a foothold. Besides, you can hurt your hand if that ring catches on some projecting part of the aircraft or hangs up in a tight corner ... not to men- /- tion what can happen if any hand or wrist jewelry comes in contact with certain parts of an electrical / / system. Hit 'cm a lick here. Hit 'em a lick there; . Hit 'em a lick everywhere! This is "SOP" when, grease gun in hand, you're making the appointed rounds called out in the lube chart for your bird. But there's a little more to lubricating than hitting one grease fitting after another. In many places you want to pause and see that a bearing is getting a full quota of grease before going on to the next fitting. A GOOD EXAMPLE IS THE MAIN ROTOR FORK BEARINGS IN THE RAVEN (OH-23). GREASE ,* GREASE During an Inlermediate you make FITING TlNG with the gun until you spot clean grease j i' coming out of the relief hole. like the lube chart in IM 55 1520-206-20 ' (Feb 65) says. A little 'savvy,' gained from experience, also comes in mighty handy here. Like having your buddy rotate the collective in the cockpit while / you're shooting the works to give you\ fully packed yoke bearings. 'Course, this look- Nhen- ou- lube advice also goes for the tail rotor blade and )oke bearings on sour Rasen. You should shoot the grease until \ou spot a trace coming thru the seal. Don't use muscle po er on this firing tor an% fitting for that marterl because too much pressure can force the seals out of place. Oj-= 4a Now, suppose you're pumping away and Iheic's no sign of grease at the seal. The grease has to go someplace More than likely it II go inside the blade root itting cavity if the 0 ring packing in there is shot. LOOK FOR GREASE TRACE HERE Dear Windy, I have observed sev- eral crew chiefs and aircraft mechanics stor- ing hydraulic fluids in plastic (bleach) bottles and jugs. Is this prac- tice accepted? Capt J. W. F. Dear Captain J. \V. F.. Hydraulic fluid should not be stored in a plastic Ibleach) bottle or jug. These bottles, in man.' instances, contain small slivers of plastic whichh come from the manu- facrurng process. The sliders and anm other foreign matter in the con- tainer can cause mal- functioning of hydraulic equipment in which clearances are vetr small. /. You can tell a tilled ca' in right- otT nhecn the bird is cranked up. You'll get a high freq vibration in the rudder pedals from the out-'of balance blade. So. v.hat are other pitfalls to be on the lookout for during a lube job.? The Scrciie Notes in \Oiur bird lube chart list them a little 'sa\-' ,ill resist them. CARIBOU CHIEFS... as ootin THIC nWhen .ou put the replacement in INTO according to TM 55-1520-204-20 13 GROOVE cHANGING A THERMOCOUPLE? LOOK-ALIKE WON'T It's surprising how much look-alikes aren't alike... when you eye them side- by-side. Take the engine thermocouple transmitter in your Sioux (OH-13). Either of these babies will fit into the cylinder, but each uses a different method of transferring temperatures. The one will work only in the OH-13E and G Models while the other one is used on the OH-13H and S Models. So what's the rub? Just this. Page 2-287 of TM 55-1520-204-20P (7 Aug 64) lists Transmitter, FSN 6685-557-3786, for the E and G Models but it's really only usable on the H and S Models. Transmitter, FSN 6685-526-8650, is the baby you want for the E and G Models. But there's a hitch! In order to get it you'll have to requisition Lead Assembly, FSN 6685-332-4665, listed in TM 55-1520-204-35P (12 Aug 64). Your support will cooperate with you on this one. Yessir, when you change a bum thermocouple you need more than a look- alike, or even a fit-alike. You need one that works. Apr 64) Para 12-102 you want to put the thick edge of the tachometer shaft into the drive sleeve slot. If you don't the job will have to be done o\er again. for real. If the engine is cranked up and the unseated tachometer shaft is suddenly seated in the slot snap!!! Another tachometer headed for exchange ~ ith a broken shaft. So-o-o-o ... shaft that groove. man! A puny pitot tube doesn't have a fighting chance against a sturdy Cari- bou tC.V-2) crew chief's stand and a forgetful mechanic. So .ou''e got to be extra careful %.hen preparing to work net to, the firc all with the engine side co''ling thron back. The safe %ay to approach an engine compartment job isi ith the stand jacked ti a lo" position. This let- .ou WORK FSN 6685-526-8650 see the rube extending out below the open cow ling so the "ork stand won't' Strike the pitot rube as %ou maneuver it into position. \\hen you're certain the platform vill clear the tube. jack it up to nork. ine Ic'cl. If sou use a rigid rnpe stand instead of hydraulic. better round up i second man to "atch the alt end and help you manhandle the stand au a from the tube. There're times when it pays to be a switcher. Like, say, a training mission calls for firing blank ammunition in your chop- per's M6 armament subsystem. Any M60 ground gunner will tell you that he has to mount the M13 firing attachment to shoot blanks. That's because there isn't enough powder in the ammunition to give the needed recoil for automatic firing. The attachment partially blocks the barrel to give the necessary kick. The problem with the M60C, of course, is that there's no barrel front sight to mount the M13 attachment on. The solution? You guessed it-switch to an M60 barrel. You can even use a shot-out barrel! Fact is, if you use an M60 barrel in the M2 subsystem on the Raven (OH- 23) you need a shot-out barrel. That's because 3/4 to 1-in might have to be taken off the front sight to give you door clearance. Just have your direct support remove the flash suppressor, take off the bipod and put the suppressor back. Mount the attachment and you're in business. __ _/ REMOVE REMOVE 4. SUPPRESSOR BIPOD PUT BACK SSUPPRESSOR MOUNT ATTACHMENT Remember, tho, once the blank firing mission is over, you want to switch back to your M60C barrel for live firing. ~"L' AB. Like as not you crew chiefs, mechanics and 427's decide the success of your Huey's mission even before it leaves the pad meaning those M60C's hafta be ready to deliver when the man aims and fires. Here's some key spots you might re-doublecheck - and fix between flights: L~MOREs The rubber pads in the buffer work like the brakes on your car. Get oil or grease on.'em and they'll grab or seize and the buffer and other parts of your M60C take a beating. Smart operators make sure they keep the insides of the buffer clean and dry by servicing it after every firing. And to play safe, they rotate the pads after cleaning, too - the top pad always takes the worst punishment. Just be sure you assemble it right when you're through (rubber side of pads to the front of the buffer). Change 1 to TM 9-1005-243-12 (Oct 63) shows you how to use the assembly tool. GAS3 C'i.lID[ER P LUG O -iy, nmetal pa !r :ey p-, ad s , You want the plug just snug enough to hold finger-tight PLUS 1/32-in more with your combo wrench. This'll save wear and tear on you and the plug and the cylinder. BOLT ASSEMBLY -- L ugs chipped. extractor broken, bolt piug pin missing; .. il and!t sprilng busted: actuatir assembly puot oi Any or all of these'll give you real trouble. However, you won't lose that plug pin if you assemble it with the roller to the front and not to the rear. There's a hole directly opposite the roller shaft when it's put on wrong that could let the pin slip through. O'course, your bolt'll last lots longer if you keep up with your homework - like stoning chipped and deformed lugs that do harm to the barrel sockets. So, keep close tabs on these critters. OPERATING ROD --Roller needs lube frozen, worn, out of. round, tapered; forward end bate our mush c ed. These're the main parts to watch. Lube the roller regularly with MIL-L-46000. You should be able to turn the roller with your finger. You can fix the forward part easy by stoning. 7 ROD S'RIY r Measure it. If it's not at least 24-3/4-in long, it's NG. Flex it to check for bro- ken strands, and eye it real close for flat spots that got flat by rubbing against the inside of the receiver. Most of the kinking, though, comes from hard han- dling, so take it easy, huh? OTHER FREE PM TIPS HIIPL.ILr I CHAPRC P',TO :, f r iA p , STOW r rl ,_;, ,.h lh i ti- c UP, :r, tihe r ,ma.e j- L. lihi ..L, ith E h ; !I I rt' .:, i1f ii r tI, any morir adjistnits thian you ihve to ... and be sure to l-e h electrical system .arm up (say, about 15 minutes) beore f- ,-. you do any adjustig, Sl \ '', ** I i s e sio n iiiitar : i sii hr ti l ~station torque at 12-5 inch-poands. Since n: i 1th.e s aHie boresiiht-d in r'dii ion- _ro-~,~,,nmai.i aiabi e isisois in atbe sighting STOW ii i pr o PANEL mal any more adjustments than you have to aid be sure to aet Selctrical system wrm u (o dbycheck 'about 5 prtes) befoe p byou do any ad fr adjusted S- al; nuts on suIspension hlnkaue of the sighting: .station torqued at 12-15 inch-pounds. Since .; the s are boreswlhted in relation to , :' command variable resistors in the sighting ,staton. it s leal I portarnt to have all hinllage in the supporting arms torqued the same, 'a mount. (Also, doublecheck procedure in para -Ib(2) of your -12 TM for adjustment of counter-balance.) THE TWIST I^^^ 4e5. ifie iriI;-o;ee lei! ~ - ijci,. C :7>c art a'i;i~il;,~r -- a- liee 7.ql he ro-wvy c- "or;ami, jack. wA1 m-J ? : lip, higs 0i fhe A final reminder: The jack is made of soft metal and can't take much punishment. Don't treat it rough when the connector's off. S P PS Magazine is written for- s PS Me? UEf'S of equipment (Drivers, FOR Operators, Crewmen, Gunners). M E ? I- at the Organizational Level (Mechanics, Repairmen, Armorers). Sometimes PS mentions "Support." S' 'That means Field Maintenance, the di- .-', Q rect support unit in your division or : '- ~on your post. I~ T i ol ,::~:- I~fc/ ittsr!<.( LOOK-A-LIKE PAIR BEST S L'ST L'7E. O WNN'ECT092A 0 AD CnrNACS... ;rAPeFE' 4~F~ Likes attract and unlike repel is a lousy law for magnets, but it works won- ders when mating the U-185( )/G plug with the U-186( )/G and U-187/G re- ceptacle having matching MX-3227/G contact assemblies. Always connect connectors with look-alike contact assemblies. That'll keep terminal-type telephone, telegraph and teletype equipment putting out at peak efficiency along your 26-pair cables. It's no sweat to see the difference between the old and new connector and matching contact assembly. Just hold one in your hand and focus your eyes on it. (Dec 63) stamped or painted nearby. E-%OSED AND RO.'NDED Don't jump to conclusions, though. It may have come through with the lat- Tr. GCQEEN PLAJST- CONNEC TO.E. Not so with the modified ones marked MX-3227/G. Using this same eyeing routine, you'll notice the peaks of the pins are covered by a rectangular piece of green or gray plastic. You also ought to find "MWO 11-5935-205-35/1" (Dec 63) stamped or painted nearby. Don't jump to conclusions, though. It may have come through with the lat- est connectors marked MX-3227/G. Sure, any of 'em will pair up at least for the first time. After that, don't take bets, 'cause one or more of those contact pins will get forced, and be bent or broken off. And that means the whole cable has to be replaced, like it says in SB 11-569 (Dec 63). While we're on the subject, care is your key when you connect up for com- municating. Gently squeeze the connectors together straight on. If you pair 'em up at an angle, you'll damage 'em. Another thing, if your outfit has any of those receptacle connectors and con- tact assemblies around that haven't been modified, get the word to your support unit. They'll take care of the job. TO THE RESCUE, CAP IN HAND I 6a,' Tait 126 6' I -wU-10 ov 2 C~s Otaolr iol Nd s rownj re~ ~~ 0-pi;;, 's in~ C'~jk 00:a 0:c .opi-i~f ot.cpus (Ed Note: Good deal!) Dear Editor, Wi'fee you know, the note of ;'e~ jop of pogs efels you to use clear celophane tep''su.L r of hie IV-93'UI dosimete. Just po~it you) b oose cers fowra ie e somne of the thrcbv.-avcUsops whih, praisfe" f plug cables, W~ihen the new ;b es ae nwrarp Lihe pyaste cops ore tossed. they were m ,do for tI--.. hi st'es s;o;:'c, *..: the cops iSSbed v/f'riif "i desir^ f ,"s !j On'e iec i .'i A4;s i .s Ee-:c -o. ;ce :rn':, -i: c for the sporr:eiug v/ire cp,, +hi'ose s;lodEs s:i'i; get f(o wrap it /with cellophane rcpls. BE.T, Ehal' tape by itself. lfce you knovw fhe dositefer cosp; Siie orh they're not in the supply system. .se a. r- Don't let the dumbbells of your AN/GRC-3 series radio sets make you look like one. That kinda situation can burn up both you and the dumbbell in different ways. Like you know, the dumbbells (CX-1211 and CX-1213 cables) connect the power supply to the RT-66, -68 receiver-transmitters and the AM-65 amplifier to the RT-70. BEFORE CONNECTING THEM - Before you connect them, make sure the set's power is off. This avoids a revoltin' jolt whereby the pins of the connectors get fried sometimes so bad that they keep you from commu- nicating. So like the man says, get smart about your dumbbells. And since you already saw the con- nection to the power supply, consider this point on the PP-112: Bad thermal resistors (R-24, -25, -31, -37, -38 and -40) in the power supply can throw off the RF readings of your RT-66 thru -68. Next time your RF reading is lower CHECK FILAMENT E READINGS ON M301 i E .. --.? POS .. 7'- , r INIDE SEA CkAWT IF READINGS ARE NOT MID-SCALE, SUSPECT RESISTORS than you know it should be and you can't bring it up to par have your support check out the resistors. First, tho, check for abnormal fila- ment readings on your M301 meter. If the readings aren't mid-scale, suspect the resistors. Maybe smoke hasn't gotten in your eyes yet, but you can bet too much heat's getting' to your T-302 transmitter if you're burnin' out more than your quota of tubes. The filter's the thing... whether you inhale or not. But first, a word from Toby the tube tender. Watch out for a hot-headed transmitter in your AN/TRC-24 radio set if the T-302 or -302A tube types (like 7259, 4X150A and 4X150G) and the 3CX100- A5 start goin' bad a lot faster'n they ought to. %%O'wT'L% CLE.5IN&N0 31 CrLTE AILL. 9 E TL'SBS. You can cool that action quick most times with a routine organizational PM chore. Slide the transmitter from its case, take a gander at the air filter in the top of the case ... and 9 times out of 10 the filter'll be so clogged with dirt and dust that almost no air gets through it. Result, the transmitter head gets over-heated, the tubes get too hot, and, blip! The pity is that regular PM chores easily prevent the whole mess. Like, Change 5 to TM 11-5820-287-20 (Jan 61) makes cleaning the air filter a monthly duty and para 52, page 113 of the TM tells you how to clean the filter. Natcherly, if you're in a dusty or sandy area, you clean the filter as often as is necessary. So what's with the new supply status report? It's an up-dated reporting system de- signed to tell how your specific unit stands at any given time on reportable stuff it is authorized, needs, uses ... or is hurting for. It's a souped-up version of the old "212" report, and it gets the message across fast by using such new- fangled things as punch-cards, trans- ceivers, processing equipment and stuff like that there. rI's A SOUPES-UP VERSION OF T HE OLD 212 REPORT. It gets to be real siple. For exam- ple, if you're stateside, Active Arm\. Guard or Reserve, you submit an ini ia I report, and afterwards you report onli the changes in your supply status - about an hour's work each month for the average unit. From time to time, of course, you may be asked to review a complete list of your reportable equip- ment to keep your info current and complete. And, all units overseas up-date their supply status report by sending in a complete report quarterly. Your report gets into the hands of the big brass planners real fast just as you submit it since the reports are not consolidated along the way. Each unit gets a master file at the National Major Item Data Agency -identified by unit, type, TOE designation, location and its report code assigned by the unit's Army headquarters. With up-dated and accurate info feeding in, the supply planners can give you better service all along the line. They'll know what you have, what you should have... and what you don't have. With this info, they can: Locate a replacement item for you fast (maybe from a unit near you); Reduce the number of non-compati- ble makes, models, kinds and types of equipment in your unit-and thus re- duce a lot of maintenance, supply and paperwork headaches; and Generally support you and your unit in a manner to which you'd like to become accustomed. OK, OK, OK! So tell me more! Well, wrap your hot, horny fist around AR 711-5 to get a bearing on the reporting procedures. Then grab a look at AR 711-140 to see what items are to be reported. Active Army outfits report only those irems in the A R. National Guard and Reserve units report the AR items plus the other items listed in the supply siaiius SOP of their higher headquarters isec para 6g and 6m, AR 711-5). MORE ABOUT REPORTING ALLOWANCES All Active Army units, Guard and Reserve outfits always report their 100 percent TOE or TA allowance for an item. Other allowances are reported like this: O = LERTC GO Active Army units report current operating allowances. This 080 TRUCK CARGO 3/4-TON 4X quantity represents additions or deletions made to a 100 per 965 BURNER ASSEGBLY SPACE EAT cent full strength TOE or TA allowance, by an activation or CABINET TOOL AND SPARE PAR 550 COOK SET FIEL re-organization order, by a movement document or by spe- 780 FLAG SET M-238 . GOGGLES SUN 2 PLASTIC LEN cial issue. I ,J. -.A.. That is, if a change adds 50 to a basic ;. authorization of 100 items, the modi- S'- fed quantity reported is 150. If the ..r '' r.change cuts 50 from a basic authoriza- V / tion of 100, the modified allowance S. ,reported is 50, etc. : ..... 1 ;'' On the other hand, if the modified *'H p--2%', I3 -."C\ .' quantity is equal to the 100 per cent ., ..... '1 TOE or TA quantity, the identical Quantity is reported for both allow- i -. :L." I.ances. V ,, '.- --- ......- And, in any case, a unit's report will .I.- .'t'";ALL"....:.-.:l L,. .. show the quantity allowed under each 088 BAYONET KNIFE W/SCABBARD FOR 7.62MM RI 248 INOCULAR 6X30 MILITARY RETICLE 965 RIFLE 7.62-MM SEMIAUTOMATIC LT BARREL 670 RADIACMETER IM-93/UD 675 RADIACMTFRJ IM-lOa/PD authorization, or else zeros will be used to show that no quantity is authorized. SET TA-i/PT MR ... OEG...? THE QUANTITY WILL SE Active Army units report on item's Mini- EITHER EQUAL TO, OR LESS THAN, THE 100 mum Essential Training Requirements (METR) PERCENT TOE OR allowance exactly as published. If on item TA QUANTITy is actually authorized to be on hand under SporED. METR, the quantity will be reported. And, as with other allowances, if the item isn't authorized under METR, a report will show zeros for this allowance. Guard and Reserve units report an item's Organization Equipment Guide (OEG), as published (by USACONARC for reserves and by the National Guard Bureau for the Guard units). In event no OEG has been published, the quantity authorized for training f will be reported as the OEG quantity. And, like with active Army units, if an item's actually authorized to be on hand under OEG or for training, the quantity will be reported. And, the quantity will be equal to or less than the 100 percent TOE or TA authorized quantity. If the item's not authorized under OEG or for training, here, too, zeros will explain the lack of same on the report. MULTIPLE LINE (ML) ITEM ALLOWANCES You report your authorized allowances under the ML's generic (basic) LIN only. And, for the separate makes and models you have under the ML authori- zation you simply report the quantity on hand. That is, your authorized allowance belongs with the ML LIN you report, because you have no exact authorized allowance for each specific make and model. You simply list the quantity on hand for each make and model in LIN sequence, and with FSN and nomenclature, directly under the ML item. MORE REPORTING DELETED ML'S When you lose your authorized allowance for an ML f item you report the deletion under the basic LIN for the ML item. Then you list the separate makes and models as "on-hand", "unauthorized". You continue to report the separate makes and models that way until they're turned-in and deleted from your property book. Back at the agency, you see, there's a separate card for each different LIN'd item your unit is authorized, or I HO which you've reported. To get each item scratched off DO I O Os- UNALAUT.OIZ.EED your unit's record you have to say you've given it up. TEstS. ON THE SUBS You report substitute items by LIN, FSN, identification, quantity on-hand, etc., just like an authorized item. The report must say exactly what a substitute item is subbing for. And, remember, a sub item must be related in some reason- able fashion to the authorized item. ARE--- so WHAT IF ,2 'T'S NOT THE LATEST MODEL IT LAUGHS, HELLO TAL S AND SWEErT WALTZES. If you're using a sub item which ISN'T reportable for an authorized item which is reportable, your report must say so. Ditto if it's the other way around. And, incidentally, an item that's classified Standard B is not reported as a substitute for the preferred, or the Standard A model of that item. If you're authorized a 2V2-ton truck, for example, and you happen to have the older (Standard B) model ... you have the authorized item ... not a substitute. 4 ITEMS ON LOAN You don't report reportable items you've borrowed _iI from another unit, or an installation, etc. The items con- GV IT"sy .So tinue to be reported by the owner. If you have something MN / out on loan, of course, it remains on your report. YOU'RE THE TRIGGER, MAN .. A report that starts out wrong at the unit can feed wrong supply scoop all the way up the supply line. It / might take you and everybody else concerned a good f spell to finally set the record straight... and, in the mean- - time, the original goof could lead a lot of people astray, " mangle-up a lot of important supply decisions, trans- sur actions, and the like. And, before it's over it might even HoW COME come back to hurt you in the form of shortages, overages, 'ou 'E 50 soRE ABOUT ONE bottle-necks, and similar sad inconveniences. L TTLsE boor! Normally you'll get your info on reportables from a master list provided by support, but sometime you may work right from AR 711-140. Along with the AR, of course, you'll likely have your supply SOP which'll spell out the details on how you tally-up your changes, when you send 'em to support and how. MOREi;~ KEEP A RUNNING SCORE An easy way to keep your supply status info up-to-datr and ready to report at any time, is to make the changes, as they occur, directly on your copy of the master item's list, or on a copy of your previous report which you get from support. S- Specil designation (Identlfes kind and location for support info) .-LIN I : Type authorizolion tode TOE TA other authorization A two symbol (ode sl letr= item type tlassificolion standardd A. B. etc I 2nd letter identifies c ommodity mgr s You make the changes on the listing just as you post 'em in \our prop- erri book. That is. add the authorization code, authorized allowance. on-hand quantirn, LIN. FSN. item description, ctc on '&hateivr %ou gain. Or else line- out in red pencil the items you're lost. Pro~soing code (support info) I Type of Activity code (stateside, active Army, STRAF, ARSTRIKE R~. serve, Guard, overseas units, etc I S Insallolon code / I ." -FSN ,, |. Nom indalure / -DPU Idola processmg unt) SWEAT SAVER And. last but not least, here's an important time-and-swat-saving tip. When a LIN ,-r FSN on \our authoriza- tion document and in your property book disagree 'iith the item's LIN or FSN in AR "11-liO. sour report lakes the F'N and LIN % which is pro% idid by support from the iem's master card file. - Tionsocion code, lsuppon info) See AR711-5, APP VIII, foi complete info on codes o1 ".'uOLo 'i003 .""001 .""00)i A ... .I . .... (jul!111111 31; I' 7 :* 15- 16!-- 7 37 (..).'001 ('".or.I I,. ; .7 L LL':(! B-.G3MTN LGE B 6 I l .I T i .lETEh AN/URM-10 B ..i- l ''l.F'.J T 3A-312/PT B P:, ', i Fi TUBE TV-7 B .4 ,, i-! TT I L-159/U B f 0 MR 3,N WAv'/ OF %tofiH~ CHAW- r, .'.l iil *',.R MA I5T 0F *~ I +POnTABL.( r -EMS ... I OU LIKE IT- 111.1 1111 :1..11_11 \ oSE IT. IEiNI .1 , HI-LINE CAUTION PLATES As you know, a high-tension line So, until you get the caution plates, can kill you if your crane touches it. you'll have to keep reminding yourself Before you get within yelling dis- of the high-line dangers. 'Course that's tance of a high-tension power line with a good idea anytime. the American H&D 2360 or W2360 crane-shovel, better check to see if it has power line caution plates. 8 TIOP PL rS The identification plate at the front NEAR THE CONTrOLS of the revolving crane frame will clue mc E,.o e emiSe' you. OPgERATOS C49. Serial numbers GS5810W thru GS- L 'ru... GET EAM! 6679W (Contract No. 88-3-49791-11) were issued without the hi-line caution plates. If you've got one of these, ask for caution plates with mounting screws and instructions from: USA Mobility Equipment Center, ATTN: SMOME- MEB-B, 4300 Goodfellow Blvd., St. f Louis, Mo., 63120. Give your equip- ment serial number and mailing address. You, there, with the long, sad face! SO THAT'S IT! You say the face blank ( of your M17 protective mask has a crystalline bloom and SB 3-30- o 26 (31 Jan 64) para 6a (1)k says it shouldn't have ... and that it's a Type I defect and that's enough to make any face sad! .7 'f Mar 65) to the SB says to delete that para 6a(1)k. That powdery film is supposed to be there to protect the mask and / it's no defect after all. That gasp for breath from your Hollingsworth 3-KW generator could mean that it's overheated even on a mild day. So, maybe it's time to take off the blanket that holds in the hot air. There're three generator models that may overheat when the weather is above freezing (32F) the JHGV3A, JHGV3B and JHGW3C. And the cure is the same for each take off its heat shroud. After the heat shroud is removed, replace the screws that hold it with four new screws. Use Screw, cap, 1/4-in-20 x 1/2-in, cadmium or zinc plated, FSN 5305-012- 0628. They're listed in DoD catalogs C5305-IL-A, Vol 3, page 582 (Jul 65) and C5305-ML-A, Vol 1, page 14 (Apr 65). At the same time, disconnect the oil pan heating element lead wire from the connector at the engine base and wrap the end with tape. TM guides for getting the job done are: JHGV3A Para 75a, TM 5-6115-327-15 (Jun 62) and Fig 4(13), -25P (Aug 62). JHGV3B Para 72a(1), TM 5-6115-298-15 (May 64) and Fig 5(8), -25P (Apr 64). JHGW3C- Para 75a(1), TM 5-6115-282-15 (May 64) and Fig 7(7), -25P (Jan 64). Parts removed should be kept handy for re-installation when and if needed - just in case you head for a cold country or have a cold winter coming. 63 You don't have to be a genius to learn the why and wherefores of get- ting pubs for your Engineer-type com- mercial equipment. Every piece of equipment doesn't have a TM, LO, or parts manual, but there's usually a manufacturer's man- ual or other pub available. First thing you do is to check your index, DA Pamphlet 310-4 and all its changes, to see whether there is a DA pub listed for your equipment. If you can't find one listed, then you check your AG Bulletin. In case you're not acquainted with it, the U. S. Army Publications Center at St. Louis, Mo. publishes a weekly AG Bulletin which tells what publications were given ini- tial distribution the week before. They send out technical and supply pubs that are listed in your DA Pamphlet 310-4. Once you've checked your bulletins (as far back as you can go) and you haven't found it there, then your next step is to ask for a manufacturer's pub- lication. You order it just like you would a repair part. Your support will then send your request to: U. S. Army Mobility Equipment Center ATTN: SMOME-STL-E 4300 Goodfellow Boulevard St. Louis, Missouri 63120. Be sure that you include the make, iodel, serial number, FSN, and any other info which would identify your particular piece of equipment. ALSO, yoU 5HOULO TELL WHETHER\ VOU NE A MAINTENANCE SMAVNUAL, OPERATOR MANUAL., 0OZ PARTS LIST--OR ALL TRESE. NIever Use Gas4otie Some soldiers and their gear get burned up every now and then when somebody uses gasoline for cleaning. You use gasoline as a fuel only . in engines, stoves and lanterns. Never use it for cleaning; any spark can set it off. Forget about using gasoline, too, for that "gasoline-soluble" paint used to mark Army equipment. PS 151 men- tioned it on page 57. The people who wrote AR 746-5 say that paint is "solvent-soluble." So you can use your standard solvents. ,4 Swipe it 7ime ... Light corrosion and rust trying to buddy up with your telephone set . like, f'rinstance, your TA-43/PT, or -312? To help guard against these tele- phone attackers, use a little dab of liquid furniture polish (FSN 7930-266- 7121) on a clean cloth after wiping the outside of the set dry. Extra care is called for when using polish around terminals and switches. The quart-size polish is listed on page 109 in the GSA catalog, dated December 1964. Oh, yes, if you're thinking' of putting a shine on your telephone, forget it. Perection InteW Wondering how to get the igniter for your E510 Perfection Stove 60,000- BTU heater? It's in Parts Kit, Heater, FSN 2540-656-2315. The kits are at the depot. Saee W/13 C2arrie 7Trc Pift 7'1ts Maybe the squirrels have been stor- ing them away for the winter. Anyhow, track pin nuts for the M113 series ve- hicles are hard to get. So when you take off one of these nuts do it real careful like. You might not be able to get a new one even if you know the nomen- clature which is nut, extended washer, double hexagon, part number 8756580, FSN 5310-655-9863. to T7ain4n Packag44e4 Those training packages on ESC and TAERS described on pages 28-29 of DA Pamphlet 750-6 were distributed to Field Army units long ago, and the U.S. Army Maintenance Board has none left. Check with your local command and when you locate copies make sure you update them to agree with current regu- lations. Would You Stake Your Life on the Condition of Your Equipment? "I" I IN '2-5-1 GIVES THE DOPE ON HOW YOU CAN WIN THESE BADGES 2,;\ |
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| MILLISECOND | CLASS.METHOD | MESSAGE |
|---|---|---|
| 0 | sobekcm_page_globals.constructor | |
| 0 | sobekcm_page_globals.constructor | Application State validated or built |
| 0 | sobekcm_database.verify_item_lookup_object | |
| 0 | sobekcm_page_globals.constructor | Navigation Object created from URI query string |
| 0 | sobekcm_database.verify_item_lookup_object | |
| 0 | sobekcm_page_globals.display_item | Retrieving item or group information |
| 0 | sobekcm_page_globals.get_entire_collection_hierarchy | Retrieving hierarchy information |
| 0 | sobekcm_assistant.get_entire_collection_hierarchy | |
| 0 | cached_data_manager.retrieve_item_aggregation | |
| 0 | cached_data_manager.retrieve_item_aggregation | Found item aggregation on local cache |
| 0 | item_aggregation_builder.get_item_aggregation | Found 'all' item aggregation in cache |
| 0 | system.web.ui.page.page_load (ufdc.page_load) | |
| 0 | sobekcm_page_globals.constructor.on_page_load | |
| 0 | html_echo_mainwriter.add_style_references | Adding style references to HTML |
| 0 | html_echo_mainwriter.add_text_to_page | Reading the text from the file and echoing back to the output stream |
| 26 | html_echo_mainwriter.add_text_to_page | Finished reading and writing the file |