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Mineral industry of Florida 1976
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The Mineral Industry of Florida This chapter has been prepared under a cooperative agreement between the Bureau of Mines, U.S. Department of the Interior, and the Florida Bureau of Geology. By John W. Sweeney' and Charles W. Hendry, Jr.2 The value of mineral production in Flor- ida decreased from $1.7 billion in 1975 to $1.6 billion in 1976; the decrease was prin- cipally caused by decreases in the value of phosphate rock. Of the 49.2 million tons of phosphate rock produced in the United States, Florida and North Carolina produced 41.5 million tons. Of this total, Florida was the pre- dominant producer and, for the 83d con- secutive year, supplied more than any other State. The State ranked first in the value of phosphate rock, fuller's earth and titanium concentrate production and fifth, in the value of peat production. Staurolite and zircon concentrate were produced only in Florida. Florida and North Carolina supplied 84% of the domestic phosphate rock market and most of the exports from the United States. Phosphate rock was ex- ported from the ports of Tampa, Boca Grande, and Jacksonville. The principal re- cipients were Canada, Japan, and France. 1 State Liaison Officer, Bureau of Mines, Tallahassee, Fla. a Chief, Bureau of Geology, Florida Depart- ment of Natural Resources. Table 1.-Mineral production in Florida' 1975 1976 Mineral Value Value Quantity (thousands) Quantity (thousands) Cement, portland ...-....-- thousand short tons-. 1,721 $62,525 1,949 $67,882 Clays ...........---------------- -do.... 712 17,063 680 20,672 Lime ---------------------------- do 199 7,708 179 7,798 Natural gas ..........-------...million cubic feet-. 44,883 48,185 43,165 42,888 Peat ............... -----thousand short tons.. 82 1,037 79 1,287 Petroleum (crude).thousand 42-gallon barrels.. 41,877 490,258 44,460 499,578 Sand and gravel ......--thousand short tons-. 13,237 20,199 13,204 19,164 Stone ------------------------------ do.... 39,071 73,372 38,606 74,412 Value of items that cannot be disclosed: Cement (masonry), magnesium compounds, natural gas liquids, phosphate rock, rare- earth minerals (monazite), concentrate, staurolte, stone (dimension), titanium concentrate (ihmenite and rutile), and zircon concentrate ------------------- XX 1,060,1538 XX 919,106 Total -------- -- --- XX 1,775,500 XX 1,652,232 Total 1967 constant dollaTs --------- XX 702,565 XX P 593,977 P Preliminary. XX Not applicable. 1Production as measured by mine shipments, sales, or marketable production (including con- sumptiow by producers). Excludes dimension stone; value included with "Value of items that cannot be disclosed." 2 MINERALS YEARBOOK, 1976 Table 2.-Value of mineral production in Florida, by county (Thousands) County 1975 1976 Minerals produced in 1976 in order of value Alachua ....-----.....-------.......---- $2,404 $1,629 Bay --------------- 474 470 Bradford ..............--------- .. W W Brevard ------------------- W 1,821 Broward ------------------ 11,093 8,711 Calhoun ------------------- -- W Charlotte ------............--------... -.. W Citrus .--------------------.............. 1.881 2,700 Clay ....................-------------.. 30,556 81,672 Collier -------------------- 2,884 14,920 Dade ----------...................------------.. 66,148 W Dixie -----.........------------...... W W Eacambia ----- --- 169 86,081 Gadsden -- ----- W W Glads ------------------- W W Gulf --------------- W W Hamilton ------------------ W W Hendry -------...............------------... W 86,655 Hernando ----------------- W W Highlands .............----------- 868 356 Hillsborough --------- W W Jackson .....------------------ W W Lake ..---------------------...... 2,926 2,278 Lee ----------------------- W 18,267 Leon ---------------------- W W Levy ---------- --------- 290 877 Manatee ------------------ W W Marion ---- ----- 6,092 6,582 Monroe --------- 881 W Nasau -------------------- W W Okalcosa ------------------ W W Okeechobee ---------------- W Orange -------------------- W W Osceola --------..............----------... 144 Palm Beach --------- W 120 Pasco 8-------------- 48 999 Pinellas ------------------ W Polk ---------------------- W W Putnam ------------------- 2,079 W St. Lucie --------...........----------... W 295 Santa Rosa ---------------- W 450,881 Sarasota ------- W 1,827 Sumter -------------------- W W Suwannee -_- ------ 2,643 W Taylor ------ ....-------------... 578 W Wakulla ------------------- 1 W Walton ----------- 269 W Undistributed ------------ 1,644.841 992,806 Total ------- ----- 1,7765,600 1,652,282 W Withheld to avoid disclosing company proprietary data: included with "Undistributed." SThe following counties are not listed because no production was reported: Baker, Columbia, De Soto, Duval. Flagler, Franklin, Gilchrist, Hardee, Holmes, Indian River, Jefferson, Lafayette. Liberty. Mad son. Martin, St. Johns, Seminole, Union, Volusia, and Washington. 2 Includes values of counties Indicated by symbol W. 3 Data may not add to totals shown because of independent rounding. QE .A 53 noc .'12 Stone. Sand and gravel. Natural gas liquids, Stone, sand and gravel. Do. Sand and gravel. Sand and gravel, stone. Stone, phosphate rock. Zircon, Ilmenite, rutile, staurolite, sand and gravel, clays, monasite. Petroleum, stone, natural gas. Cement, stone, and and gravel. Stone. Petroleum, natural gas, send and gravel. Clays, sand and gravel. Sand and gravel. Magnesium compounds, lime. Phosphate rock. Petroleum, sand and gravel, natural gas, stone. Stone, cement, lime, clays. Peat. Cement, stone, sand and gravel, peat. Stone, sand and gravel. Sand and gravel. Petroleum, stone, natural gas. Sand and gravel. Stone. Cement, stone. Stone, clays, sand and gravel, phosphate rock. Stone. Titanium, zircon, monazite. Sand and gravel. Peat. Stone. Do. Do. Phosphate rock, sand and gravel, stone. Clays, sand and gravel, peat. Sand and gravel. Petroleum, natural gas liquids, natural gas, sand and gravel. Sand and gravel. Stone, lime, peat. Stone. Do. Sand and gravel. Do. THE MINERAL INDUSTRY OF FLORIDA Table 3.-Indicators of Florida business activity 1975 1976 P Change, percent Employment and labor force, annual average: Total elviliwn labor force ...............-------....thousands.. 8,472.0 3,476.0 +0.1 Unemployment .................--------------------...-------do.... 870.0 814.0 -15.1 Employment (nonagricultural) : Mining ------.....------- ---- -------do.... 9.6 9.2 -4.2 Manufacturing ...-------..-------- --------d...-- 886.5 848.1 +2.0 Contract construction -- ... ------ do...-- 181.4 167.0 -7.9 Transportation and public utilities .--- ---....do.... 182.7 180.6 -1.1 Wholesale and retail trade ....--- --- ----- do-- 716.4 727.1 +1.5 Finance, insurance, real estate .. .-----d....~. d--- 187.9 188.0 +.1 Services ............------------- -----.do.... 588.2 615.8 +4.7 Government .----- .---...........----------do_.. 547.4 552.0 +.8 Total nonagricultural employment ...------....do-- 2,760.1 2,782.8 +1.2 Personal income: Total ........- ---- -..............--- -----........---.....millions.- $46,820 $560,690 +9.4 Per capital ......................-----....................---------------- $5,696 $6,020 +7.6 Construction activity: Number of private and public residential units authorized ----------------------------------------- 47,989 66,691 +39.0 Value of nonresidential construction ........-----..millions $02.3 $87.5 +9.6 Value of State road contract awards .------ --. $268.7 $280.0 +4.2 Shipments of portland, and masonry cement to and within the State .........----......thousand short tone.. 3,404 3,569 +4,8 Mineral production value: Total crude mineral value --.--.........----..---.....-- millions.. $1,775.5 $1,652.2 -6.9 Value per capital, resident population .. .... ... $214 $196 -8.4 Value per square mile ----------------------------- $80,246 $28,214 -6.7 P Preliminary. Sources: U.S. Department of Commerce, U.S. struction Magazine, U.S. Bureau of Mines. The Federal Energy Administration (FEA) ordered Tampa Electric Co. to convert four of its Gannon Station genera- tors back to coal and install pollution abatement equipment. The company has previously optioned to burn oil to meet air quality standards. Tampa Electric also an- nounced plans to construct a coal-fired, 850- megawatt powerplant in southwest Hills- borough County. Construction is anticipated to begin in 1980, with a projected plant opening in 1985. Florida Power Corp. announced it ex- pects to start burning coal in powerplants having 877,000 kilowatts of generating ca- pacity that are currently burning oil. Florida Mining & Materials Corp. con- verted its new cement mill near Brooksville to a coal-burning plant. The cost of the conversion was approximately $1.5 million. Florida Power & Light Co.'s third nuclear powerplant came onstream. The St. Lucie Unit No. 1 at Hutchinson Island has a ca- pacity of 802,000 kilowatts and was con- structed at a cost of $480 million. Another unit, St. Lucie No. 2, is being constructed adjacent to the first and is scheduled for completion in the early 1980's. Department of Labor, Highway and Heavy Con- Florida Power Corp.'s 825-megawatt nu- clear plant at Crystal River was near com- pletion and expected to go onstream in early 1977. Cape Canaveral has been selected as the American headquarters of the International Solar Energy Society. Belcher Oil Co. proposed building a small refinery at Port Manatee. The small crude splitter would process about 15,000 barrels of crude oil per day and cost about $2.5 to $3 million and would employ 10 to 20 persons. Exxon Corp., Texaco, Inc., and Gulf Oil Corp. are the only petroleum companies re- turning leases in the eastern Gulf of Mex- ico. The reclaimed leases are in the Destin anticline where only dry holes have thus far been drilled. The first stratigraphic test well was scheduled in the southeast Atlantic waters in an area known as the Georgia Embay- ment. The 16,000-foot test well to be drilled 74 miles east of Jacksonville will be to gather geological data prior to Outer Con- tinental Shelf (OCS) leasing. A partnership of Mobile Oil Corp. and Amerada-Hess Corp. purchased four OCS MINERALS YEARBOOK, 1976 0 I I I" I 1960 1965 1970 1975 1980 Figure 1.-Value of petroleum, stone, and total value of mineral production in Florida. tracts off the central Florida coast for $4 million. The four tracts are about 100 miles west of the Bradenton-Sarasota area. The Florida Cabinet approved oil com- pany requests to drill 15 exploratory wells in the Big Cypress Swamp. To win ap- proval. the oil companies had to agree to remove the drilling pads, water wells, and access roads at the conclusion of the operation. Dolime Minerals announced it was con- sidering constructing a sulfur facility at Port Manatee. Dolime plans on importing sulfur from Canada. melting it at the Port Manatee facility, and shipping it molten to the Polk County fertilizer users. The operation would process about 200,000 tons of sulfur annually. Two contracts have been let on deepen- ing the Tampa harbor from 34 feet to 43 feet with funds authorized by Congress in 1974. The revised cost of the 43-foot chan- nel is now $120 million. The Jacksonville Port Authority will is- sue up to $50 million in tax-free bonds for Occidental Chemical Co. to build loading facilities at the Port of Jacksonville. Occi- dental previously announced the deal under which it will sell the U.S.S.R. 1 million tons per year of superphosphoric acid for 20 years in return for ammonia. The new facilities will have a capacity to store 90,000 THE MINERAL INDUSTRY OF FLORIDA tons of superphosphoric acid. Forty thou- sand tons of dry fertilizer and 30,000 tons of ammonia are to be received from the U.S.S.R. in the purchase-trade agreement. Florida Steel Corp. announced plans to increase its capacity by 185,000 tons by 1980.. Legislation and Government Pro- grams.-The Florida House of Representa- tives passed SB 950 which provides that no State pollution control standard which is more stringent than a comparable Federal standard can be enforced by the Depart- ment of Environmental Regulation unless approved by the Cabinet. The State of Florida paved the way for a bigger involvement in international com- merce by signing into law a bill to establish free trade zones in the State. The bill em- powers corporations or Government agen- cies, such as cities or counties or other Government entities, to apply to the Fed- eral Government to set up a free trade zone. In the trade zone, companies could import goods, store them there or assemble or process them, and export again to for- eign nations with no U.S. or State tariff requirements. The goods or products must never leave the trade zone, however. A U.S. District Court judge ruled that the Interior Department should imme- diately issue preferential rights leases to Kerr-McGee Chemical Corp. for its applica- tions on land in the Osceola National Forest. The order brought protests from U.S. Senator Richard Stone and Florida's Attorney General Robert Shevin. Each urged the Interior Department to appeal the circuit court decision and postpone the letting of the leases until the ongoing De- partmental study on the effect that mining would have on water quality and wildlife is completed. The Council on Environment Quality rec- ommended that the Environmental Protec- tion Agency (EPA) prepare an environ- mental impact statement (EIS) on the current and projected development of the central Florida phosphate industry. It was determined that the proposed new phos- phate expansions requiring Federal permits will have a potentially significant effect on the quality of human environment. The study to be conducted by EPA's Atlanta regional office, is expected to take 18 months to complete and will provide economic and social analyses of the potential impacts on the region of the phosphate industry. Texas Instruments, Inc., was awarded a contract to develop the information necessary for the draft central Florida phosphate industry EIS. Upon completion of the draft EIS, public hearings will be held before the final EIS is prepared. The Federal Bureau of Mines cooperated with the contractor and furnished information on reserves and resources of phosphate rock and forecast production plans to the year 2000 in the central Florida area. A moratorium due to the EIS prepara- tion was not established. All existing op- erations continued. No Federal permits for new operations will be let until the study has been completed. The EPA released EPA-520/4-76-018 "A Preliminary Evaluation of the Control of Indoor Radon Daughter Levels in New Structures," The report states that construc- tion modification can reduce radiation levels to acceptable limits in homes con- structed on reclaimed phosphate lands where radiation levels are above that al- lowed by the Surgeon General. The EPA also released EPA-520/5-76-014 "Radon Dose Estimates to Phosphate In- dustry Personnel" which concluded that "all measured direct gamma exposures, even as- suming continuous occupancy, are below the current Radiation Protection Guides of 0.5 rem per year for individual members of the population." The U.S. Geological Survey in coopera- tion with the Southwest Florida Water Management District, Suwannee River Water Management District, and the Flor- ida State Department of Environmental Regulation released a report assessing Radium-226 in Florida waters.4 The Florida Resource Recovery Council conducted a statewide energy recovery fea- sibility study evaluating the potential for producing fuels via solid waste conversion systems for use in utility powerplants and in industrial and institutional boilers. a Engineering and Mining Journal. Iron and Steel Demand Off in '76; Moderate Recovery Projected for '76. V. 177, No. 8, March 1976. 4 Irwin, G. A., and C. B. Hutchinson. Recon- naissance Water Sampling for Radium-22.6 in Central and Northern Florida, December 1974- March 1976. U.S. Geological Survey WRI 76- 108, October 1976, 16 pp. MINERALS YEARBOOK, 1976 Several reports and articles were also published.3 In 1976, the Florida State Energy Office was awarded a grant by the FEA to write an energy conservation plan for Florida as required by the Energy Policy and Conser- vation Act of 1975. Two advisory groups to the State Energy Office were established: Ten Regional Ac- tion Committees (REAC's) and the State Energy Advisory Council (SEAC). The Energy Office published a statistical report detailing energy use in Florida., Governor Askew formed a Governor's task force to recommend to the Legislature the organization structure to qualify Florida for Federal funds to implement a Coastal Zone Management Program. The Florida House of Representatives passed (H4014) which requires the issuance of permits by the Department of Environ- mental Regulation before developers could dredge or fill Florida's coastal marshes. The Florida Legislature amended Florida Statutes 17-3.04 (2) (a) 2.a Effluent Stand- ards for Phosphate Rock Subpart R-Phos- phate Rock Subcategory Florida Adminis- trative Code for the purpose of establishing effluent guidelines and standards for mining and processing phosphate rock. The Florida Department of Environmen- tal Regulation promulgated regulations on the discharge of effluents from phosphate settling areas into State streams and other bodies of waters. The regulation limits the particulate matter that these discharges contain. The Federal Bureau of Mines awarded a grant to the Florida Bureau of Geology to inventory and categorize mined central Florida phosphate lands to determine the relationship between mined lands, re- claimed lands, and waste disposal areas and elevated radiation levels attributed to these areas. The study will be correlated with an ongoing EPA program studying radiation levels in structures built on "reclaimed" phosphate lands. A cooperative research project to develop methods of dewatering phosphatic clay- slimes continued through 1976. The phos- phatic clays research project was jointly funded by the Federal Bureau of Mines and the Florida Phosphate Council, repre- senting 10 phosphate rock mining com- panies. The Bureau of Mines programs were conducted at the Tuscaloosa Metallurgy Research Center. During the year, research on the effects of reagents on dewatering slimes, filtration behavior as related to slime composition, dewatering phosphate slimes by static filtration and gel methods, and scanning electron microscope studies was carried out. Research grants at Auburn University to promote channeling in a con- tinuous gravity sedimentation process and at the Florida State University to investigate flocculation and settling in phosphate slimes using.-scanning electron microscope tech- niques were funded through the project. Several field tests evaluating sand slime layering techniques and flocculation were evaluated during the year. The Bureau's Albany Metallurgy Re- search Center, Albany, Oreg., continued for the third year its program on direct acidula- tion of Florida phosphate matrix. Prelim- inary data indicate that 92% to 96% of the PI'/) content of the matrix is recoverable and the P.O, concentration in the product acid ranged from 21% to 30%. The waste filter cake appears suitable for use in land reclamation. Characterization and beneficiation studies on the phosphate-bearing Hawthorne For- mation were also conducted at the Bureau's Tuscaloosa Metallurgy Research Center. The project, a cooperative program with the Florida Bureau of Geology, is to deter- mine if the phosphorite in the Hawthorne Formation is amiable to beneficiation. The Bureau of Mines was awarded U.S. patent 4,000,067 for a process that enhances 5 Everett. K. J. Transfer Stations in Florida. State of Florida Resource Recovery Council, Res. Recovery/Solid Waste Tech. Assistance Ser., Rept. No. 1, May 1976, 61 pp. ---. "What's in the Garbage?" Municipal Solid Waste Composition in Florida. State of Florida Resource Recovery Council, Res. Recov- ery/Solid Waste Tech. Assistance Ser., Rept. No. 3, September 1976, 4G pp. Everett, K. J., and J. W. Roy. Solid Waste Sampling Developing a Post Collection/Pre- Processing Methodology. State of Florida Re- source Recovery Council, Res. Recovery/Solid Waste Tech. Assistance Ser.. Rept. No. 2, April 1976, 19 pp. Florida Environmental and Urban Issues. Re- source Recovery: A Choice for Florida? May- June 1976, pp. 1-5. Journal, Florida Engineering Society. Should All Our Waste Go To Waste? April 1976, p. 24. Resource Recovery Counoll. Energy Recovery From Solid Waste: A Resource Recovery Solu- tion for Florida. March 1976, 178 pp. Roy, J. W. Integrated Waste Utility System. Res. Recovery/Solid Waste Tech. Assistance Ser., Rept. No. 5. 1976, 9 pp. State Energy Office, Department of Admin- istration. Statistics of the Florida Electric Utility Industry 1960 Through 1975. September 1976, 268 pp. THE MINERAL INDUSTRY OF FLORIDA the rate of settling of fine particles in phos- phate rods slime by adding optimum proportions of various fluorine compounds. The Florida Bureau of Geology, Depart- ment of Natural Resources, continued studies of mineral resources and hydrology throughout the State during the year. Waste Management, Inc., and the Federal Energy Research and Development Admin- istration (ERDA) signed an agreement for the design, construction, and operation of an experimental facility to convert urban solid waste into methane gas. This new fa- cility is expected to cost $2.5 million and will be constructed on the site of the com- pany's existing waste shredding facility in Pompano Beach. The plant is expected to process up to 100 tons of garbage per day, producing gas through a bacterial digestion and fermentation process. Construction is expected to begin in early 1977. REVIEW BY MINERAL COMMODITIES NONMETALS Nonmetals accounted for 62%; fuels, 36%; and metals, 2% of the State's total mineral production value in 1976. The prin- cipal nonmetals produced, listed in descend- ing order of value, were phosphate rock, stone, cement, clays, and sand and gravel. Cement.-Portland cement shipments increased 13% from 1975 levels. Portland cement shipments were 1.9 million tons valued at $67.8 million, an 8% increase in value from that of 1975. Masonry cement shipments decreased 1% while value in- creased 2% over that of 1975. Types I and II (general-use and mod- crate-heat) Type III (high-carly-strength), and Type V (high-sulfur-resistant) cements were produced. Most of the shipments of both portland and masonry cements were used within the State. Portland cement shipments mainly in bulk form were made by truck (88%) and by rail (12%). Principal consumers were ready-mix concrete companies (55%), con- crete products manufacturers (20%) build- ing materials dealers (10%), highway con- tractors (8%), and the remainder for mis- cellaneous uses. Raw materials used in the manufacture of cement were mined principally within the State and included limestone, clay, sand, and staurolite. Oolitic aragonite imported from the Bahamas was used exclusively by one company while another used lesser amounts. Small amounts of gypsum and blast furnace slag were obtained from out- of-State sources. Eleven rotary kilns were operated at five plants. Ten plants used the wet process and one, the dry process. The National Portland Cement Co. plant in Port Manatee processed imported and domestic clinker for sale in the State. Maule Industries, Inc., also processed imported clinker. Almost 300 million kilowatt-hours of electrical energy were consumed in the manufacture of ce- ment; 100% of the power was purchased. Florida Mining & Materials Corp. con- verted its new cement plant near Brooksville from oil to coal.7 Clays.-Total clay output decreased al- most 5% while the value increased 21%. Florida fuller's earth production ranked first in the Nation. Fuller's earth output in- creased 7% and the value increased 20%. Two producers were active in Gadsden County and one producer in Marion County. The unit value of fuller's earth was $46.03 per ton. Fuller's earth was used for fertilizer fillers, pet waste absorbents, pesticides, drilling mud, paper coating, and other uses. Kaolin output increased about 10% and the value increased 21% over that of 1975. The unit value for kaolin was $42.06 per ton. Kaolin was produced by one company in Putnam County; principal uses were in electrical porcelain, whiteware, and wall tile. Miscellaneous clay output decreased about 21% but the value increased 38% above that of 1975. The unit value for miscel- laneous clay was $2.60 per ton. Clays used in the manufacture of cement contributed to the decline in output, while the clay used in the manufacture of lightweight aggregate remained the same. The clays were used primarily for the manufacture of cement and lightweight aggregate. No com- mercial brick was manufactured in the State during 1976. The one producer in Escambia County closed down because of 7 The Tampa Tribune. Oct. 27, 1976. MINERALS YEARBOOK, 1976 natural gas curtailments to its kilns. Other clay mines were operated in Clay and Her- nando Counties in 1976. Fluorine.-Fluorine in -the form of fluo- silicic acid was recovered at six plants as a byproduct of wet-process phosphoric acid manufacture. Fluosilicic acid was used to produce cryolite, aluminum fluoride, so- dium silica fluoride,. and for water fluorida- tion. The value of fluorine byproducts is not included in the State's mineral produc- tion value. Gypsum.-Imported crude gypsum was calcined by three companies for use in the manufacture of gypsum building products. United States Gypsum Co. and Celotex Corp. operated plants near Jacksonville, Duval County; and National Gypsum Co. operated a plant near Tampa, Hillsborough County. The three plants used calcining kettles, one rotary kiln, and one holoflite in processing gypsum and manufacturing of gypsum products. A total of 378,000 short tons of calcined gypsum was produced, an increase of 10% over that of 1975. Lime.-Basic Magnesia, Inc., in Gulf County; Chemical Lime, Inc.. in Hernando County: and Dixie Lime & Stone Co. in Sumter County produced 179,000 tons of lime valued at $8 million for magnesia. water treatment, sewage disposal, and other uses. Output was 10% below that of 1975. The lime was all used in Florida. Magnesia.-Basic Magnesia, Inc., Port St. Joe. Gulf County, produced caustic calcined magnesia and refractory-grade magnesia from seawater. Shipments and value increased 10% and 19%, respectively, over that of 1975. Perlite.-Four companies produced ex- panded perlite from crude ore shipped into the State. The quantity sold or used in- creased to 23,611 short tons from 21,344 short tons in 1975. The value of the quan- tity sold or used was $1,551,927, an increase of 8% over that of 1975. Production from plants in Broward, Duval, Escambia, and Indian River Counties was used for horti- cultural uses, construction, formed products, and insulation uses. The value of expanded perlite is not included in the State's min- eral value. Phosphate Rock.-Marketable produc- tion of phosphate rock increased 2% in quantity, but the value declined 17% re- flecting a price softening trend that began in 1975. Florida's 1976 production data are com- bined with that of North Carolina to con- ceal the latter's output because there is only one producing company in North Carolina. Marketable production sold or used totaled 37.4 million tons valued at $775.1 million, a 1% decrease from the 38 million tons in 1975. Agricultural uses accounted for 73%; industrial uses, 1%; and exports, 26%. Exports from the two States were valued at $255 million. Agricultural uses were for normal superphosphate, triple superphosphate, wet-process phos- phoric acid, direct application to the soil, and defluorinated phosphate rock. Indus- trial uses included the manufacture of ele- mental phosphorus. Mine production of crude dry ore in Florida and North Carolina was 158 mil- lion tons with a PO.-, content of 17.8 mil- lion tons. Land-pebhle phosphate was produced at 20 mines by 11 companies in 3 counties. Two companies processed tailings from old wastes. Soft-rock phosphate was produced by four companies operating six mines in two coun- ties. Total mine production was-29,320 tons with a PO, content of 5,971 tons, valued at $542,000. The soft-rock phosphate was used for direct application to the soil. Marketable phosphate rock was produced from Florida land-pebble phosphate mines by Agrico Chemical Co.; Borden, Inc.; Brewster Phosphates; Florida Agglite Corp.; Gardinier. Inc.; W. R. Grace & Co.; Inter- national Minerals & Chemical Corp. (IMC); Mobil Oil Corp.; Poseidon Mines, Inc.; Occidental Petroleum Corp.; Swift Chemical Co.; T. A. Minerals Corp.; and U.S.S. Agri-Chemicals, Inc. Agrico Chemical Co.'s Fort Green mine went on-stream in midyear and, after com- pleting its shakedown, operated at design capacity. Agrico announced it had agreed to acquire 40% of Compagnie Francaise del 'Azote (COFAZ), France's second largest fertilizer company, along with a 40% stake in a joint phosphate mining venture to be set up in Florida to supply COFAZ. A de- finitive article on Agrico's Fort Green mine was published." Beker Industries Corp. received approval from the Manatee County Commissioners Pit & Quarry. Agrico Chemical Company's New Florida Phosphate Washer. V. 69, No. 2, August 1976. THE MINERAL INDUSTRY OF FLORIDA Lo apply for building permits for its pro- "osod mining operation in Manatee County. The company continued to follow the critical path for permitting in anticipation of going onstream with its Manatee County mine in 1980. Borden Chemical division of Borden, Inc., received approval from both the Hills- borough County Commissioners and the Planning Commission to develop its 4,864- acre Big Four mine in southeastern Hills- borough County. Site clearing and construc- tion were underway at midyear. The Big Four mine is planned to produce 1.25 mil- lion tons per year of product to be used internally in fertilizer manufacture. Brewster Phosphates began mining at its Lonesome mine in Hillsborough County. The design capacity of the operation is 2.8 million tons per year and costs over $75 million. Overburden on the Lonesome prop- erty averages 25.5 feet, and matrix, 11.5 feet. The phosphate product is expected to grade about 70% to 71% bone phosphate of lime (BPL) .* C. F. Industries Inc. submitted its Devel- opment of Regional Impact Study (DRI) to the Central Florida Regional Planning Council to mine its 19,555 acres in Hardee County. The mining plan shows that an average of 574 acres will be mined annually for 25 years producing over 94 million tons of phosphate rock. The initial phase calls for a 2-million-ton-per-year mine and washer. When the mine goes onstream in 1978, a 400,000-ton-per-year phosphoric acid chemical plant will be constructed with plans to go onstream in 1979. The last phase will be to expand the mine from 2 to 4 million tons per year in 1981.10 First Mississippi Corp. purchased 2,000 acres of phosphate reserve lands in south- eastern Hillsborough County. According to the company, the lands contain 7.5 million tons of high-grade phosphate reserve."" Freeport Chemical Co. announced that it had leased 6,000 acres of phosphate lands in southwestern Hardee County and has op- tions to. buy another 7,700 acres in the county. Mining of these deposits is esti- mated to begin in 1981W2 Farmland Industries purchased 721 acres of phosphate reserve lands in De Soto County. No immediate development plans were announced.'c W. R. Grace & Co. announced that it has holdings of almost 80,000 acres in central Florida with 80 years of phosphate reserves which include both primary and secondary deposits. The company continued its plans for development of its Four Corners mine and continued to develop data for the re- quired permits."1 Gardinier, Inc., purchased 178 acres in fee and another 135 acres of mineral rights adjacent to its lands in Hardee County. IMC announced plans to construct a $36 million animal feed ingredients plant ad- jacent to its New Wales complex. The new plant will have a production capacity of 435,000 tons per year. Construction is ex- pected to begin in late 1977." IMC also has taken an option on 21,000 acres in Brevard County known as the Desert Ranches, Inc. A company spokes- man stated that any operations in this area would be 10 to 15 years away and would follow other anticipated Florida operations now underway."1 Mississippi Chemical Co. purchased or has options on 20,000 acres in western Har- dee County and reiterated its intentions to mine in 1980. Plans call for permit applica- tions in 1976. Detailed engineering is to be completed in 1977 and construction of the washer-beneficiation plant is to begin in 1978. The phosphate rock products will be shipped to Mississippi to be converted into fertilizer.17 Noranda Phosphate, Inc., purchased 320 acres of phosphate reserve land in Hardee County expanding its holdings to about 10,000 acres.18 Occidental Chemical Co. (Oxy) signed the first chemical purchase contract under its long-term fertilizer agreement with the U.S.S.R. The contract calls for Oxy to buy an average of 350,000 tons per year of am- monia for a 10-year period beginning in 1978. In addition, Oxy will sell 1 million tons per year of superphosphoric acid to the U.S.S.R. and buy back 1.5 million tons per year of ammonia, an equal amount o Engineering and Mining Journal. Phosphates Are Vital to Agriculture-and Florida Mines for One-Third the World. V. 177, No. 5, May 1976, p. 86. 10 The Wachula Herald-Advocate. July 8, 1976. 11 Saraeota Herald-Tribune. July 28, 1976. 12 The Lakeland Ledger. Nov. 26, 1976. 1 Arcadian. Feb. 5, 1976. 1, The Lakeland Ledger. Oct. 15, 1976. 15 The Tampa Tribune. Nov. 5,. 1976. 10 The Tampa Tribune. Oct. 26, 1976. 17 Wachula HeraldAdvocate. Jan. 15, 1976. 's Wachula Herald-Advocate. July 8, 1976. MINERALS YEARBOOK, 1976 of urea. and 1 million tons per year of potash."1 The Jacksonville Port Authority agreed to issue up to $50 million in tax-free bonds to Hooker Chemical Co. to build loading facilities in the port of Jacksonville with capacities of 90,000 tons of superphosphoric acid. 40,000 tons of dry fertilizer, plus fa- cilities of 30,000 tons capacity for storing Soviet ammonia." Phillips Petroleum Co.'s development of a regional impact statement to mine phos- phate in De Soto and Manatee Counties was approved by the county commissioners of both counties. The company continued the critical path for permitting in anticipa- tion of developing its Manatee-De Soto properties in 1978. Swift Chemical Co.'s plans for developing its Manatee County properties will be de- layed because of Manatee County's morato- rium on processing mining applications.n T&A Minerals Corp.'s Polk County facil- ities came onstream during the year. The plant is designed to produce one-half mil- lion tons of phosphate rock annually. T&cA is operating two mines: One which proc- esses debris, mining it with a 14-inch by 12-inch cutterhead dredge; the second op- eration mines virgin land using conven- tional Florida phosphate mining practices. The processing plant has been designed to be flexible in processing ores from the ad- jacent property or ores shipped to the plant by truck from the Citrus County mine. Several articles were published describing technical advances and innovations in the central Florida phosphate areas.s2 Sand and Gravel.-Sand and gravel out. put totaled 15 million tons valued at $19 million. Production and value decreased1 2% and 5%, respectively, from that of 1975. These slight decreases in sand and gravel output in 1976 indicate a stabilization in the construction industry in Florida and along with other indicators, reflect the be- ginning of a more stable economy. Lake, Polk, and Broward Counties were the leading producing counties accounting for 47% of the output. Polk, Broward, and Lake Counties led in the value of sand produced and accounted for 41% of the value. During the year, 50 companies operated 63 mines in 24 counties. Nearly all the sand produced was by commercial operators. Of the 63 sand and gravel operations, 7 pro- duced between 500,000 and 1,000,000 tons,i 24 produced between 100,000 and 500,0001 tons, and 32 produced less than 100,000 tons. Virtually all of the sand and gravel was transported by truck with minor amounts by rail and water. The sand and gravel was mainly used for construction purposes with a small amount going into industrial uses. I Chemical Week. Dec. 1, 1976. 0 Sarasota Herald-Tribune. July 80, 1976. 21 The Bradenton Herald. May 6, 1976. 2 Engineering and Mining Journal. V. 177, No. 8. March 1976. Phosphates Are Vital to Agriculture- and Florida Mines for One-Third the World. V. 177. No. 6. May 1976, pp. 79-89. -- V. 177, No. 9, September 1976. Table 4.-Florida: Construction and industrial sand and gravel sold or used by producers 1976 Use Quantity lue ue (thousand Value Value short tons) thousandsa) per ton Construction: Sand ---- ------- --- -- 10,829 $12,958 $1.25 Gravel -------- --- 2,585 4,792 1.85 Total --- ---- --- ---------- 12,914 17,750 1.87 Industrial sand ------------------- -------. 290 1,414 4.88 Grand total ------------------- ----------............ 18,204 19,164 1.45 THE MINERAL INDUSTRY OF FLORIDA Table 5.-Florida: Construction sand and gravel sold or used, by major use category 1976 Use Quantity Value V&lue (thousand alue short tons) (thousands) per ton concretee aggregate (residential, nonresidential, highways, bridges, dams, waterworks, airports, etc.) ------ 4,855 $6,210 $1.48 concretee products (cement blocks, bricks, pipe, etc.) 3 ,686 5,398 1.46 Asphaltic concrete aggregates and other bituminous mixtures- 674 1,355 2.01 Roadbase and coverings ....---- ..--. ------.--. 1,698 2,498 1.47 Fill ...------............................. 2,842 2,084 .89 their uses --------..--- .------------------------. 168 205 1.80 Total -- ....---------.-------------- --- 1 12,914 17,750 1.87 2 Data do not add to total shown because of independent rounding. Staurolite.-Staurolite was recovered as i byproduct of ilmenite production at the Highland and Trail Ridge plants of E. I. du Pont de Nemours & Co., in Clay County. Production and value increased. Staurolite was mainly used in sandblasting with minor aniounts for cement. Florida is the only State with a recorded production of staurolite. Stone.-Florida stone (all limestone) is divided into two types-hard rock and soft rock. Each type has a different end use and value. Hard rock is used as concrete, bitu- ininous and macadam aggregates, and ranges in value from $1.50 to $3.99 per ton. Soft rock limestone is used as dense- igraded roadbase material, surface treatment aggregate, and in the manufacture of lime; it ranges in value from $0.80 to over $2.00 per ton. Crushed limestone output was 38.0 mil- lion tons valued at $73.3 million, a decrease of 1% in tonnage while the value increased 1% above that of 1975. These statistics in- dicate a stabilizing of the construction ac- tivity in the State. Output came from 65 companies operating 122 quarries in 24 counties compared, with 69 companies op- erating 119 quarries in 21 counties in 1975. The three leading producing counties were !Dade, Hernando, and Broward, which sup- plied 68% of the State's total tonnage and 57% of the value. Eight companies pro- duced over 1 million tons from 18 quarries and accounted for over 50% of the crushed stone output and 65% of the value. Of the total crushed limestone sold or used, agri- cultural stone accounted for 3% of the quantity and 5% of the value; concrete ag- gregate, 30% and 35%, respectively; bitu- minous aggregate, 7% and 7%, respectively; and dense-graded roadbase, 36% and 27%, respectively. Four companies processed oyster shells for roadbase material. The American Stone Co. quarried dimen- sion limestone in Manatee County for cut stone, rough construction, and dressed flagging. Sulfur.--Recovered sulfur from petro- leum production at Exxon's desulfurization plants in Santa Rosa and Escambia Coun- ties increased from 284,833 long tons in 1975 to 306,721 long tons in 1976. The value of byproduct sulfur is not included in the State's mineral production value. Vermiculite.-Exfoliated vermiculite was produced by two operators at four plants in Broward, Duval, and Hillsborough Coun- ties from crude ore shipped into the State. The exfoliated vermiculite was used for lightweight concrete aggregate, plaster ag- gregate, insulation, and other uses. The value of vermiculite is not included in the State's mineral value. METALS Metals accounted for only 2% of the State's total mineral production value. Rare-Earth Minerals.-Humphrey's Min- ing Co., Nassau County, and Titanium En- terprises, Clay County, produced monazite concentrate as a coproduct from their heavy mineral operations. Output and value de- creased from that of 1975. Titanium Concentrate.-E. I. du Pont de Nemours & Co., and Titanium Enter- prises produced ilmenite and rutile concen- trates from their plants in Clay County and Humphrey's Mining Co. produced ilmenite concentrate from its mine in Nas- sau County. Overall production and value increased. MINERALS YEARBOOK, 1976 Zircon Concentrate.-Production of zir- con concentrate from E. I. du Pont de Nemours Sc Co.'s Trail Ridge plant and Titanium Enterprises' Green Cove Springs plant, both in Clay County, decreased 7% in quantity and 21% in value from that of 1975. MINERAL FUELS Mineral fuels produced were natural gas, natural gas liquids, crude petroleum, and peat. Natural Gas.-Total marketed produc- tion of natural gas in Florida in 1976 was about 43.2 billion cubic feet. The difference between the marketed volume and the 46.5 billion cubic feet measured at the wellhead was due to a 12.3% content of H2S, CO,. and N,. plus plant losses and in-plant con- sumption for fuel. All of the gas sold was from the Blackjack Creek and Jay fields, except a small quantity that was produced from the nearby Mount Carmel field. Gas production at the Jay field currently ex- ceeds 100 million cubic feet per day, and more than 300 billion cubic feet are ex- pected to be produced during the lifetime of the field. Production of butane, propane, and ethane began at Jay in 1975 when a new gas liquids plant began operation. The facility strips approximately 20,000 barrels of gas liquids per day from the natural gas produced in the field. The Five Flags Pipeline Co. sold natural gas and ethane produced therefrom to in- dustrial customers in the Pensacola area. Commercial and residential customers pur- chased the remaining methane from the Florida Gas Co. Prior to distribution to the Florida Gas Transmission Pipeline Co., a subsidiary of Florida Gas Co., the gas was stripped of natural gas liquids at a plant in Jay field, northern Santa Rosa County. The Btu value of the gas was reduced from 1,450 to 1,040 Btu per cubic foot before distribution through the interstate pipeline of Florida Gas Co. Peat-Peat production decreased from 82,000 tons in 1975 to 78,800 tons in 1976 while the value increased from $1,037,000 in 1975 to $1,287,000 in 1976, representing a 4% decrease in quantity and a 24% in- crease in value. Twelve companies produced moss, reed-sedge, and humus peat. Ship. ments totaled 78,800 tons and consisted of 92% moss, 7% reedsedge, and 1% humus. Most of the peat was shipped in bulk and; used to pack flowers, plants, and shrubs; for general soil improvement; and in pot- ting soils. Petroleum.-Total oil production in Florida was 44.5 million barrels in 1976. The 6% increase was primarily attributed to increased production in the Jay and Blackjack Creek fields. Jay field yielded 25% of .the total crude oil production in the State. The wellhead value of northwest Florida crude oil and associated gas aver- aged $12.30 per barrel in January 1976." Petroleum production in the Jay field is now over 90,000 barrels of oil per day. The Jay field is expected to produce an esti- mated 345 million barrels of oil before it is depleted in the 1990's. South of Jay, the Blackjack Creek field is now producing 15,000 barrels of oil per day. The field began production in Januar, 1975. A new waterflood plant began opera tion in the Blackjack Creek field in 1976 The plant injects more than 25,000 barrels, of water into the underground oil reservoir' per day to help maintain pressure and in- crease the ultimate recovery of oil to ap- proximately 40 million barrels, about twice the amount which would be possible with- out the secondary recovery program. Crude petroleum production from south Florida was derived entirely from the Lower Cretaceous Age Sunniland Limestone For- mation. The average depth of a develop- ment well in the Sunniland trend is about 11,500 feet. There are 74 producing wells in 8 fields in this trend. Approximately 4.85 million barrels of crude oil ranging from 250 API to 32* API gravity, representing 10.9% of Florida's total production, were produced from south Florida fields. Wellhead prices ranged from $5.15 per barrel in January to $11.40 per barrel in December 1976 for old and' new oil combined. 3 Based on 5% grow production tax reported' to Florida Department of Revenue. THE MINERAL INDUSTRY OF FLORIDA Table 6.-Florida: Oil and gas well drilling completions in 1976, by county Proved field wells1 Exploratory wells Total County Oil Gas Dry Oil Gas Dry Wells Footage Jollier ------------------- 8 2 -- 4 9 99,967 De Soto ------------------ -- -- 1 1 11,662 escambla 1 -- -- 1 2 16,211 Franklin ------------- 1 1 11,950 ulf ---------------------- -- -- 1 1 18,606 Flendry --.-----------. 2 -- .. 2 28,182 Lee -----------------------. 4 -- 2 -- 1 7 82,505 3anta Rosa -------------- 1 1 8 5 79,278 Walton ------------------- 2 2 4,894 Total --------------- 11 -- 5 14 80 848,255 1Development wells as defined by American Petroleum Institute. Source: American Petroleum Institute. Table 7.--Principal producers Commodity and company Address Type of activity County Cement: Florida Mining & Materials Box 28965 Corp. Tampa, Fla. 88622 General Portland, Inc ..... 4400 Republic National Bank Tower, Box 824 Dallas, Tex. 75221 Maule Industries, Inc ... Box 2085 PVS Hialeah, Fla. 88012 Southeastern Materials, Box 2684 Inc. Hialeah, Fla. 88012 Clays: Engelhard Minerals & Menlo Park Chemicals Corp. Edison, N.J. 08817 Mid-Florida Mining ---....... Box 68-F Lowell, Fla. 82668 Pennsylvania Glass Sand Berkeley Springs, W. Va. Corp. 25411 Gypsum calcinedd) : Celotex Corp ............------- 1500 North Dale Mabry Tampa, Fla. 88607 National Gypsum Co ......---- 325 Delaware Ave. Buffalo, N.Y. 14202 United. States Gypsum Co 101 South Wacker Dr. Chicago, Ill. 60606 Lime: Chemical Lime, Inc ---....... Box 250 Ocala, Fla. 82670 Dixie Lime & Stone Co.' __ Drawer 217 Ocala, Fla. 82670 Magnesium compounds: Basic Magnesia, Inc. .... Box 160 Port St. Joe, Fla. 82456 Peat: Delta Peat --------------- Box 155 Mango, Fla. 83550 Oxford Peat Co ----------- Box 154 Oxford, Fla. 32684 Superior Peat & Soil .-.... Box 1688 Sebring, Fla. 88870 'erlite (expanded) : Airlite Processing Corp. Route 2, Box 740 of Florida. Vero Beach, Fla. 82960 Armstrong Cork Co -.... Box 1991 Pensacola, Fla. 82589 Chemrock Corp ----------- End of Osage St. Nashville, Tenn. 87208 W. R. Grace & Co. ...----.... 62 Whittemore Ave. Cambridge, Mass. 02140 ?etroleum (crude) : Exxon Co., U.S.A -----....... Box 2024 Houston, Tex. 77001 Sun Oil Co ------ Box 2880 Dallas, Tex. 75221 See footnotes at end of table. Plant ------ Plants ----------- Plant ------ --.... do ------------ Open pit mines --- Plant -- --...- do ----- Hernando. Dade and Hills- borough. Dade. Do. Gadsden. Marion. Gadsden. Duval. Hillsborough. Duval. --do -------Hernando. ----do ------ Sumter. ----do ------------ Gulf. Bog -----............--- Bog ----........-----.. Bog -------------- Plant ............. Plant ------------ ---- do ----- Hillsborough. Sumter. Highlands. Indian River. Escambia. Duval. Broward. Wells ------ Santa Rosa. ----do ---- Collier and Hendry. MINERALS YEARBOOK, 1976 Table 7.-Principal producers-Continued Commodity and company Petroleum (refined) : Seminole Asphalt Refining, Inc. Phosphate rock: Ag-rico Chemical Co Borden, Inc ------ -- Brewster Phosphates --.-- Gardinier, Inc ------------ International Minerals & Chemical Corp. Mobil Oil Corp. --- .. Occidental Petroleum Corp- Swift Chemical Co ----- U-.S.S. Agri-Chemicals, Inc- W. R. Grace & Co ---- Sand, and gravel: Florida Rock Industries, Inc. E. R. Jahna Industries, Inc. Ortona Sand Co ------- L. W. Rozzo, Inc Warren Bros. Co ----- Staurolite: E. I. du Pont de Nemours & Co.5 Stone: Florida Crushed Stone Co__ Florida Mining and Materials Corp. Florida Rock Industries, Inc.e Maule Industries. Inc -- Southeastern Materials, Inc. Titanium concentrate: Titanium Enterprises7 Address Type of activity County Box 128 St. Marks, Fla. 32355 Box 3166 Tulsa, Okla. 74101 Box 790 Plant City. Fla. 33566 Bradley. Fla. 33835 Box 3269 Tampa, Fla. 33601 Box 867 Bartow, Fla. 33830 Box 311 Nichols, Fla. 33863 White Springs, Fla. 32096 Box 208 Bartow, Fla. 33830 Box 867 Fort Meade, Fla. 33841 Box 471 Bartow, Fla. 33830 Box 4667 Jacksonville, Fla. 32201 First & East Tillman Lake Wales. Fla. 33853 First & East Tillhman Lake Wales, Fla. 33853 4435 SW. 26th St. Fort Lauderdale, Fla. 33314 Fairfield. Maine 04937 --- DuPont Bldg. D-10084 Wilmington, Del. 19898 Box 668 Ocala, Fla. 32670 Box 59351 Miami. Fla. 33159 Box 4667 Jacksonville, Fla. 32201 Box 2601 Hialeah, Fla. 33012 Box 2634 Hialeah, Fla. 33012 Green Cove Springs, Fla. 32043 Refinery ---------- Wakulla. Open pit mines and Polk. plants. Open pit mine and Do. plant. --do ------------ Do. --- do -_---- Do. Open pit mines --- Do. ---do ----------- Do. Open pit mine -_- Hamilton. Open pit mines Polk. Open pit mine --- Do. Open pit mine and Do. plant. Pits ------------- Clay, Dade, Glades, Lake. --do ------- Lake and Polk. Dredge --------- Hendry. 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The Florida Geological Survey shall be considered the copyright holder for the text of this publication. Under the Statutes of the State of Florida (FS 257.05; 257.105, and 377.075), the Florida Geologic Survey (Tallahassee, FL), publisher of the Florida Geologic Survey, as a division of state government, makes its documents public (i.e., published) and extends to the state's official agencies and libraries, including the University of Florida's Smathers Libraries, rights of reproduction. The Florida Geological Survey has made its publications available to the University of Florida, on behalf of the State University System of Florida, for the purpose of digitization and Internet distribution. The Florida Geological Survey reserves all rights to its publications. All uses, excluding those made under "fair use" provisions of U.S. copyright legislation (U.S. Code, Title 17, Section 107), are restricted. Contact the Florida Geological Survey for additional information and permissions. |
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