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STATE OF FLORIDA STATE BOARD OF CONSERVATION Ernest Mitts, Director FLORIDA GEOLOGICAL SURVEY Herman Gunter, Director GEOLOGICAL BULLETIN NO. 39 MINING AND MINERAL RESOURCES JAMES L. CALVER Published for THE FLORIDA GEOLOGICAL SURVEY Tallahassee, 1957 s(- 7. 67 FLORIDA STATE BOARD OF CONSERVATION LeROY COLLINS Governor R. A. GRAY Secretary of State RAY E. GREEN Comptroller THOMAS D. BAILEY Superintendent Public Instruction RICHARD ERVIN Attorney General J. EDWIN LARSON Treasurer NATHAN MAYO Commissioner of Agriculture ERNEST MITTS Director of Conservation LETTER OF TRANSMITTAL -fIorioa geoloqicai Survey C(allazassee November 1, 1957 MR. ERNEST MITTS, Director FLORIDA STATE BOARD OF CONSERVATION TALLAHASSEE, FLORIDA SIR: This report entitled, "Mining and Mineral Resources," prepared by Dr. James L. Calver, Geologist, with the Survey from 1947 to May 1, 1957, is transmitted with the recommendation that it be published as Florida Geological Survey Bulletin No. 39. The Study is broad in its scope and contains practical discussions of the geo- logic occurrence, economic development and utilization of Florida's mineral resources. It is written in language understandable to the interested inquirer, and this basic, authoritative information will, I believe, assist materially in further development of our mineral resources in Florida. Under favorable economic conditions the raw mineral materials of the State could be substantially developed and used by industry. Florida's productive mineral wealth has increased in annual value, as reported by the mineral industry, from nearly $15 million in 1940 to nearly $133 million in 1956. This remarkable increase has broadened the tax base of the State. Florida currently ranks third among all the states in the value of nonmetallic mineral production. The Geological Survey sincerely appreciates your cooperation and continued interest in its work. Respectfully yours, HERMAN GUNTER, Director TABLE OF CONTENTS Acknowledgments --_-_-- .....-- Introduction .--..-------------- General Statement --- Conservation Practices ------ The Heavy Mineral Industry -- Review of Development -. Monazite -- ---_ -- Zircon ------- Hafnium ------_--..... .- Titanium Minerals (Ilmenite Garnet -__- --.----- Staurolite ...- ..---- Kyanite and Sillimanite --- Peat ----- _----------------..-- and Rutile) .. .. .. .. .. .. .. ... . ... ... ... . . . ..................................................- Petroleum -..- -- ---------..__--- ...... Phosphate Rock -- -------- General Statement and Reserves -- River-Pebble and Land-Pebble --- Mining and Processing -_-- Hard-Rock and Soft-Rock ...---......- Uses ----------- Origin ---- -------.- ......... Aluminum -------- Portland Cement ....--_.. --------... Clay ------ General Statement and Classification _ Kaolin -- Bentonite ...---- Fuller's Earth --- General Properties -- Florida-Georgia District Preparation --...---.- Uses .........__. ------------. Miscellaneous Clays ..- Diatomite .--.---.------- Lime -----_.-- --. Fluorine ---. ....-- Gypsum ..-------- Radioactivity Surveys -- Lightweight Aggregates - General Statement Perlite and Vermiculite ------ Slag and Pumice -------------- Expanded Clay -------.... ... Limestone -- -- Dimensional Stone ------... Crushed or Broken Stone - Page -. .... ..... ..... 9 ..- ... .. 11 --..--.... 11 -...--..--- 12 ...........- -- 15 -------------------- 2 23 .... -- 25 .... 28 ---------29 -30 -- 30 --..-- 30 ..----- 31 ----- 33 ------ 34 34 ------------------ 36 ... 36 -38 --. ..- .....-- ... 48 -----. 48 -- -- 50 ..... ... 50 52, -- ------ ---.. ...- 56 --------------.--- 562 ------ 56 --.........-- ....... 60 57 ------------- -- -.--61 --------- 60' -61 61 -63 -- ---- 64 ---. ------ 66 .. .... -.. 67 ----------.. 70 72 73: 74 -76 ----..---- 76 ---..- 77 78 ----- ... 78 80' .--. .....-- .... 80 -------- 8& ----------------------------- ----------------------------- ---------------------------- ----------------------------- ----------------------------- ----------------------------- ----------------------------- --------------- --------------- --------------- - - - - - - - ----------------------------- ----------------------------- ----------------------------- ---------------------------- ----------------------------- ----------------------------- Sand and Gravel ---__ .. ... .----- -------- 993 Sea Water and Brine ___------------------------- 95 Selected Bibliography --__-- ------ --------- 96 Index .-- --------- ------ ------------------- 126 ILLUSTRATIONS Figures Page 1 Map of mineral resources and industries of Florida ___--__- In pocket 2 Graph illustrating the growth of Florida's mineral industry ------__- 13 3 Dredge and heavy mineral concentration barge, Florida Minerals Company, Winter Beach, Indian River County -- __ ----- 17 4 Schematic flow-sheet of the Trail Ridge heavy mineral mine and mineral separation plant ____-.--- _----____ ......--- --- ---- 20 5 Generalized flow-sheet of the Trail Ridge mine and plant 22 6 Suction dredge at the Trail Ridge mine, Clay County --_--- 23 7 Floating concentration plant at the Trail Ridge mine ---- 24 8 Back-fill or mined-out area at the Trail Ridge heavy mineral mine, Clay County __--------____-------------- ---------- 24 9 Generalized flow-sheet of the Humphreys Gold Corporation's zircon recovery plant at the Trail Ridge mine, Clay County ---- 27 10 Mining and loading peat at deposit located near Florahome, Put- nam County ---------------------.- --- 32 11 Production record of the Sunniland Field, Collier County --------- 35 12 Sunniland Oil Field, Collier County, rework derrick ----- 37 13 Noralyn mine and plant of the International Minerals and Chemical Corporation, Bartow, Polk County ___ ___.------------------ 40 14 Preparing matrix for pipeline transportation ___---- 42 15 Generalized flow-sheet of a land-pebble phosphate washer and flo- tation plant _--------------___- -- ---- .---- 43 16 Index map to mines and plants in the land-pebble phosphate rock district -..----------------------- 44 17 Kibler-Camp Phosphate Enterprise, Sec. 18 mine, Citrus County --- 51 18 Classification of clay minerals ...------- .- ---_..----... - 58 19 Dredge of the Edgar Plastic Kaolin Compy pit, Edgar, Putnam County ....---------------------------------.- .. 60 20 Location of the principal mines and plants in the Florida-Georgia fuller's earth district _-------- --_-_________ -------- 65 21 The Floridin Company's Frank Smith No. 2 mine -_ -------.-- 66 22 Chesebrough mine of the Floridin Company .-------- 67 23 Index to reports on radioactivity surveys in Florida ----. -------- 75 24 Quarry of the Bradenton Stone Company, Manatee County -._ 82 25 Cutting "Travertine" at the Bradenton Stone Company, Manatee County ------ -- ------------------------------ 83 26 Splitting "Travertine" at the Bradenton Stone Company, Manatee County ..._-----__--__...---------- ---------..------.. 83 27 Dimensional stone quarry in the Key Largo limestone, Windleys Key, Monroe County ---__ ------- --------.-- -- --- 84 28 Detailed view of Key Largo limestone at Keystone Art Company's quarry on Windleys Key, Monroe County ---- ---- 84 29 Dolomite quarry of the Southern Dolomite Company, Palmetto, Manatee County ______ ___ -------------------- -- 87 30 Live Oak Stone Company quarry, Live Oak, Suwannee County ----... 88 31 Lansing quarry, Florida Rock Products Corporation, Hernando County ------------------------ 89 32 Coquina quarry in Anastasia formation, Anastasia Island, St. Johns County __.------------------ 90 33 The Lehigh Portland Cement Company's Bunnell plant ------- 91 34 Smith Brothers' quarry, Brevard County _._____-.__-......------------- 92 35 Dredge of the All-Florida Sand Company, Unincorporated, Inter- lachen, Putnam County __.... ------.------------------------ 95 Tables Page 1 Production and Value of Peat in Florida ...- --------------- 33 2 Production and Reserves of Phosphate Rock in Florida ------- 36 3 Production and Value of Phosphate Rock Mined in Florida from Be- ginning of Mining in 1888 through 1956 __ ----------- --- 47 4 Mineral Industry in Florida 1942-1955 _--- -- --- --- facing 48 5 Consumption of Phosphate Rock Produced in Florida in 1954 by uses 49 6 Production and Value of Fuller's Earth 1940-1955 -------- 63 7 Apparent Consumption of Lime (Both Quicklime and Hydrated Lime) Sold or Used in Florida --_..__..................---.........----------------- 71 8 Lightweight Aggregate Test Data from Selected Localities in Florida 79 9 Crushed Limestone Sold or Used by Producers 1945 through 1956 -__ 86 10 Quantity and Value of Sand and Gravel Produced in Florida 1945 through 1955 .---------....-------------------. 94 11 Movement of Sand and Gravel to Market by Method of Haulage --.. 95 12 Rock and Mineral Producers 1954 and 1955 ____ ----------- 102 Printed by E. O. Painter Printing Company, DeLand, Florida ACKNOWLEDGMENTS All statistical data, unless otherwise indicated, were obtained from publications of the U. S. Bureau of Mines. The annual pub- lication Minerals Yearbook contains a complete review of all min- eral activity in the United States and the data for Florida are col- lected under a cooperative agreement between the U. S. Bureau of Mines and the Florida Geological Survey. That publication, to- gether with the series Mineral Resources of the United States which was formerly published annually by the U. S. Geological Survey, contains the most complete source of information on the growth and development of the mining industry in the United States. The author's indebtedness to these sources of data is here acknowledged. In writing this report, no attempt was made to give credit to all sources of data because many paragraphs would require ten or more references. The publications of the Florida Geological Sur- vey have been freely drawn upon without specific reference and this use of material is gratefully acknowledged. Special credit is due Dr. Herman Gunter, State Geologist, and to the members of the Florida Geological Survey's staff who have aided in the prepa- ration of this manuscript. MINING AND MINERAL RESOURCES JAMES L. CALVER INTRODUCTION GENERAL STATEMENT In area, Florida ranks in size with Georgia, the largest state in the southeastern United States. With 58,666 square miles of land surface within its boundaries, the area of Florida is only 210 square miles less than that of the State of Georgia. Situated wholly within the Coastal Plain Province, Florida is underlain by 4,000 feet or more of sedimentary rocks that overlie a basement of older sedimentary, metamorphic and igneous rocks. By far the greater portion of the State is covered by a surface mantle of soils and sands that may reach 200 feet in thickness. This mantle ob- scures the underlying sediments and rocks except where they are exposed around its borders and in areas where the cover is thin or absent as a result of erosion. The character of the sediments can best be determined by the study of samples recovered from borings, wells, test holes, and pits. It is, therefore, easy to under- stand why the mineral resources of Florida have not been fully explored or evaluated. The development of the mineral industry in Florida, its con- tinued growth and diversification, is dependent upon the utilization of materials ordinarily classified as nonmetallic minerals. The fore- most mineral products of the State are phosphate, limestone, sand and gravel, fuller's earth, kaolin, cement, ilmenite, rutile, zircon, petroleum and peat. These rock and mineral industries have ex- perienced a tremendous increase in production in recent years and the value at the mines and quarries for these products increased more than 730 percent from 1940 to 1955. The value for 1940 production as reported to the U. S. Bureau of Mines was $14,854,000, and for the 1955 production, $108,917,000. During this 15-year period, Florida's rank in mineral production among the states increased from thirty-fifth in 1940 to twenty-fourth in 1954, the last year for which comparable data are available. Ac- cording to the 1954 census of mineral industries that was completed by the U. S. Bureau of the Census, Florida ranks third among all the states in the value of nonmetallic mineral mining. Only Cali- fornia and Texas reported higher values for the production of non- 12 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE metallic materials. The mining industry continued to expand dur- ing 1956 with total mineral production estimated at $132,955,000 or 22 percent above 1955. CONSERVATION PRACTICES Conservation of ores and various mineral and rock materials does not include the concept of hoarding. The only realistic defi- nition of conservation, as applied to the mining industry, is effi- cient production for prudent and beneficial use. While there is con- cern about the continual drain and dwindling of mineral resources, and wonder about what succeeding generations will do, such con- cern and wonder is largely misplaced. Future needs will be met through more efficient utilization, replacement by alternates, and continuous discovery of new deposits. The conservation of soil by the control of erosion and the conservation of forests by the pre- vention of fires are entirely different concepts. The purpose is to prevent waste, useless dissipation, and needless loss. Keeping ore either in the ground or hoarding it above ground achieves none of these objectives as long as the products of the mines are used to good purpose by individual consumers. There is a vital difference between the proved reserves and the potential resources of any area, state, or nation. Without implying that all of the outcropping mineral deposits have been found, at- tention must be turned to the deposits that do not show on the surface. It is the existence of such hidden deposits about which some people are skeptical. Although hidden deposits can be proved conclusively only by penetration of drills, a strong case for the fact that these deposits do exist can be based on geologic science, experience, and the history of mining districts. TWdoubt the exis- tence of concealed deposits of great size and value is contrary to the laws of probability and in areas in which geologic conditions are distinctly favorable, it is unrealistic to doubt the existence of deposits of tremendous importance. Progress in the methods, techniques, and processes of mining and of treating minerals and rock materials for recovery of usable constituents make possible the working of progressively lower grade and lower quality deposits. Accompanying the development and use of more efficient methods, there is an expansion, in an economic sense, of the total reserves, but even the most proficient methods are of no avail unless deposits of usable materials have been found. The hidden deposits do nothing to replenish supplies unless they can be found and it is a challenge to the resourceful- ness of geologists, geophysicists, geochemists, and mining VALUE OF FLORIDA MINERAL INDUSTRY ANNUAL TREND AND AVERAGE RATE OF INCREASE 2 TOTALLY PmOSPHA. in 0, VALUE I I ,ILE OFi Ei L E I, r0," O ,. TE VALUE LL ,lltaI L FODU '.,. TTi "4 I.,LLI:,r ,: F',:, RMOICE ROC' K *5 0 MILL .r 80 70 O zo phosphate production increased to nearly $66 million. n phosphate production increased to nearly $66 million. c 14 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE engineers to find them. New techniques and methods, new mechani- cal devices and electrical instruments all contribute to the search for hidden deposits. The application of airborne radioactivity sur- veys to make rapid low-cost reconnaissance of large areas in the search of uranium and thorium ores is a relatively recent addition to technique and methods that are at the disposal of geologists. The development and use of geophysical methods to translate rock structures thousands of feet underground has given the petroleum industry a tool which has led to the discovery of tremendous quan- tities of new oil. Unfortunately, the known techniques are not universally effective and in some areas, including the State of Florida, the interpretations of the data developed by known meth- ods of geophysical investigation are inconclusive. Progressively new methods and new electrical and mechanical instruments of intricate design and extreme sensitivity will displace older ones. Notwithstanding the fact that many problems encountered in the search for mineral deposits are far different and more complex than those associated with the search for promising oil structures, the progress and success that has been achieved in the fields of geochemistry, geophysics, and the varied branches of electronics gives justification to the belief that problems involving the detec- tion, measurement, and determination of composition of hidden ore deposits are capable of solution. To doubt that this need will be met is to underestimate the resourcefulness of scientists, tech- nologists, and engineers. The mining industry has come to the realization that proper after-treatment and restoration of worked-out areas will be de- manded by the general public. Proper land utilization requires that the resources extracted from the earth be incorporated into the economy as efficiently as possible. Urban encroachment on usable deposits may result in the permanent withdrawal of those materials from the economy of the community. In order to avoid such waste, it is necessary that planning boards and other groups that exercise supervision of industrial development give favorable classification of such land for miningjauposes. In the Miami area of Dade County, for example, the limestone producers, working in cooperation with the zoning and planning boards, are developing quarries according to definite plans and the site will be left in con- dition suitable for residential development. In fact, real estate values are enhanced and higher values will exist after completion of the quarry operations than existed prior to mining. An outstanding example of land use in an abandoned mining area is found in the northern part of St. Johns County at Ponte MINING AND MINERAL RESOURCES Vedra. Following the termination of mining activities in 1929, the area that had produced rutile, ilmenite, and other heavy min- erals since 1916, was developed into residential property. Not only are several hundred homes situated in the original mining area but the Ponte Vedra Country Club and golf course are located on the "mined-out" portion of the property. All of the operating companies in the land-pebble phosphate field are very conscious of the value of progressive land conserva- tion and have programs for utilizing unmined land, as well as realizing return from mined-out lands. Landownership by the major companies totals more than 300,000 acres in Polk and Hills- borough counties. Portions of both the prospected areas and the mined-out areas are being operated as tree farms and pastures. One company has over 40,000 acres under an intensive forestry program and selective cuttings have been made on the slash pines that were planted in 1939. New plantings by that company are being made at the rate of one-half million trees per year, and a total of more than 4 million trees have been planted. Other land- use practices by the phosphate companies include the establish- ment of recreational areas and the conversion of mined-out pitsv into lakes that may be stocked with fish. In 1956, one of the phosphate producing companies entered into a large-scale land reclamation program that will extend over a five-year period. During the project, a tract consisting of 700 acres located on the south side of Lakeland will be reclaimed for residential use. As in the example of land reclamation completed in 1942 at Ponte Vedra, and that under way in the Miami area, the development of enhanced surface values of real estate is being accomplished with the cooperation of planning groups and the mining companies. THE HEAVY MINERAL INDUSTRY REVIEW OF DEVELOPMENT The first heavy mineral mining development in Florida was lo- cated at Ponte Vedra, then known as Mineral City, St. Johns County, where production began in 1916 to supply ilmenite for titanium tetrachloride manufacture. This fuming liquid was used during the first World War in smoke screens, tracer bullets, and spotting shells. The original company, Buckman and Pritchard, Incorporated, operated under the name of the discoverers and de- velopers of the deposit, Henry H. Buckman and George A. Prit- chard. After 1922, the company became a subsidiary of the Na- tional Lead Company. At first only ilmenite was recovered from 16 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE the heavy mineral concentrate but later when uses for zircon and rutile became known, these minerals were also recovered. The first commercial production of zircon was reported in 1922 and that of rutile in 1925. Production from this mining venture reached a peak in 1927 but was discontinued entirely in 1929. De- pletion of the best ore and availability of cheaper ores from India and Australia led to the termination of the mining activities. The subsidiary, renamed the Ponte Vedra Company, developed the property residentially and sold it in 1942. Ponte Vedra Beach, with several hundred homes, is situated on the original mining area and the country club and golf course are located on the "mined-out" portion of the Buckman and Pritchard property. There were no companies producing heavy minerals in Florida from 1929 to 1939 but in 1940 a small quantity of ilmenite, rutile, and zircon was produced by the Riz Mineral Company, from natu- ral concentrates found in the beach sands near Melbourne, Brevard County. This company separated ilmenite, rutile, zircon, and mona- zite from ores selectively mined on the ocean beaches in the vicinity of Melbourne, and later from a dune area situated near Vero Beach, Indian River County. The mineral separation plant, located at Palm Bay, was several miles from all of these deposits and the concentrate was trucked to the plant for processing. Pro- duction was more or less continuous until the fall of 1946 and inter- mittent until 1948 when the company was sold and reorganized as the Florida Ore Processing Company, Incorporated. That company made improvements in the Palm Bay mineral separation plant and five products were sold: ilmenite, rutile, zircon, garnet, and mona- zite. By arrangement with Hobart Brothers, Incorporated, Troy, Ohio, manufacturers of welding rods, a mining company was or- ganized under the name Florida Minerals Company to dredge and concentrate the heavy minerals from dune deposits situated im- mediately south of Vero Beach, Indian River County. All of the concentrate produced by this company's operations was trucked to the Palm Bay plant in Brevard County. Florida Minerals Company later developed a deposit in a dune area situated west of Winter Beach, Indian River County and used a suction dredge to mine and a concentration plantto remove the quartz sands from the heavy mineral grains. This concentration depends upon the specific gravity differences between the heavy mineral grains and the quartz grains and is accomplished by the use of a restricted trough through which a slurry of mineral sands, and water is directed. As z s 5 '2 IXL 3~~ a -^ " Figure 3 Dredge and heavy mineral concentration barge, Florida Minerals Company, Winter Beach, Indian River County. 18 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE the trough narrows and deepens, the minerals heavier than quartz tend to settle and the discharge from the lower end of the trough is split to recover the heavy concentrate. Because the troughs are ar- ranged in a circle and the pipes that feed the slurry to the troughs have the appearance of ribs, this concentrator is named an inverted umbrella concentrator. In March 1955, the Florida Ore Processing Company discontinued its mining activity and processed the heavy mineral concentrate supplied by Florida Minerals Company. On October 17, 1955, the Palm Bay mineral separation plant was de- stroyed by fire. A new processing plant, built by Hobart Brothers, Incorporated, was constructed near the Winter Beach mine and full scale operation began in February 1956. The products recovered are ilmenite, rutile, zircon, garnet, and monazite. In August 1943, the Rutile Mining Company of Florida, a sub- sidiary of the National Lead Company, started to mine and re- cover ilmenite and rutile from sand dunes on a 500-acre tract situated in Duval County midway between Jacksonville and the Atlantic Coast. Operating under a lease from the Rutile Mining Company of Florida, the Humphreys Gold Corporation moved its entire plant and equipment from Coos County, Oregon to Florida and began operations in Florida on April 1, 1944. The concentra- tion plant was designed to treat 8,000 tons of sand per 20-hour day and the quality of the ore averages between four and five percent heavy mineral. The heavy mineral concentrate has the following assemblage of minerals: Titanium minerals: Ilmenite 40 % Leucoxene (altered ilmenite) 4 % Rutile 7 % Zircon 11 % Monazite 0.5% Kyanite, Sillimanite, Staurolite and others 37.5% 100.0% From that quantity of ore, approximately 2,000 tons of ilmenite and 300 tons of rutile were separated per month. In 1946, pro- duction of zircon was begun and the tailings from the ilmenite- rutile dry separation plant, which were stored for that purpose, were reworked. Zircon production, about 1,000 tons per month, required installation of additional spirals and a second dry sepa- ration plant using electromagnetic and high-tension separators. In 1949, the production of monazite, about 20 tons per month, was added to the plant's output. The profitable production of these minerals over a period of 12 years was made possible principally MINING AND MINERAL RESOURCES by use of the Humphreys spiral concentrator which replaced flo- tation cells and shaking tables in the beneficiation of the ores. The current development is under the joint ownership of the National Lead Company, Titanium Division, and the Rutile Mining Com- pany of Florida. The output from this mine and plant, supple- mented by imports from Australia, provided an adequate supply of rutile during the war years for coating the welding rods which were essential to the tremendous shipbuilding and armament pro- gram of the United States during World War II. Production from the Jacksonville plant has been continuous since it began operation. The U. S. Bureau of Mines, working in cooperation with the Florida, Geological Survey, conducted a drilling program in Florida during 1947 to establish reserves of titanium minerals. This study outlined an ore body of considerable size situated in the western portions of Clay and Duval counties. This deposit, located in Trail Ridge, occupies only a small portion of the entire ridge and the ridge constitutes a relatively minor portion of the Central High- lands area of the Florida Peninsula. Where mined, the sand averages about four percent heavy mineral grains, the remainder being quartz. The mineral composition of the heavy portion of the sand varies from place to place but includes the following as- semblage with which a typical analysis is listed. Titanium minerals -- 45% Zircon . ..------- ------------ -- ___ .. 15% Staurolite ------_ 20% Sillimanite -------- 5% Tourmaline _-- ------ 5% Kyanite _---------. ____ 4% Andalusite, pyroxene, spinel, and corundum ---------- ---- __-- __ __ 6% The ore zone ranges in thickness from 35 to 60 feet, and no overburden is removed as the ore lies at the surface. The deposit rests on a five-foot layer of trees and other organic material below which is coarse sand that is barren of heavy minerals. The ore zone includes a "hardpan" that occurs at varying depths and thicknesses below the surface. It consists of masses of sand ce- mented with a tar-like substance, a product of decomposition of vegetable growth. The hardpan approaches the hardness of or- dinary sandstone. In December 1947, E. I. du Pont de Nemours & Company, In- corporated, entered into a long-term agreement with the State Armory Board to mine the titanium-bearing property situated on Trail Ridge within the boundary of Camp Blanding, Clay County. The Humphreys Gold Corporation, under contract with Du Pont, 20 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE CONCENTRATION OF HEAVY MINERALS YEARLY FEED FROM DREDGE 8,000,000 TONC ,4 3% HEAVY MINERAL IN MILLIONS OF TONS 46 78 350,000 TONS HAV 80% MINERALS GREAT THAN 2 7 Sp Gr k HUMPHREYS SPIRALS CLASSIFY SAND GRAINS ACCORDING TO SPECIFIC GRAVITY ING 7,650,000 TONS DISCARDED TO BACKFILL TER 99 3% MINERALS LESS THAN 27 SpGr (MAINLY QUARTZ) SEPARATION OF HEAVY CONCENTRATE YEARLY CAPACITY- 350,000 TONS APPROXIMATE ANALYSIS 24% 105% 15.5% 9% 21% 20% ILMENITE TITANIUM STAUROLITE ZRCON SILLIMANITE QUARTZ MINERAL KYANITE TOURMALINE ETC. HIGH TENSION SEPARATION ELECTRICAL CONDUCTORS ELECTRICAL NON-CONDUCTORS MAGNETIC SEPARATION MAGNETIC SEPARATION I NON- MAGNETIC MAGNETIC MAGNETIC NON-MAGNETIC TITANIUM 4% M ILMENITE MNERAL STAUROLITE 63%Ti02 60%TiOz +45%Al,10O ZIRCON CONCENTRATION 8 SEPARATION Sp. Gr. CLASSIFICATION-HUMPHREYS SPIRALS ZIRCON OTHER MINERALS SpGr468 Sp.Gr 3.2-4.2 Sp Gr 2.65 90% ANITE CORUNDUM i QUARTZ ZIRCON ANDALUSITE ETC PYROXENE TO STORAGE PILE HIGH TENSION SEPARATION NON- CONDUCTORS CONDUCTORS MAINLY TITANIUM MINERALS TO STORAGE PILE MAGNETIC SEPARATION NON- MAGNETIC MAGNET ZIRCON 98% ZrSIO MAINLY STAJROLITE AND TOURMALINE TO STORAGE PILE Figure 4 Schematic flow-sheet of the Trail Ridge heavy mineral mine and mineral separation plant. \ MINING AND MINERAL RESOURCES built the Trail Ridge mineral concentration and separation plant which has a capacity to treat 20,000 tons of sand per day. The mining and processing is contracted by the Humphreys Gold Corpo- ration and production from the plant began in April 1949. The titanium mineral produced consists of a weathered ilmenite that analyzes about 63 percent TiO, and a residue of altered titanium- bearing minerals, largely leucoxene, that contains about 80 per- cent TiO,. The recovery of staurolite from the tailings of the titanium mineral dry plant was begun in the summer of 1952. This by- product analyzes more than 45 percent Al2O0 and is used by the Lehigh Portland Cement Company as a source of alumina in the manufacture of portland cement at its Bunnell plant. A small quantity of the product is also used in sandblasting. In addition to staurolite, this product contains a small percentage of tourmaline, zircon, ilmenite, quartz, and other minerals. Zircon is recovered from the tailings that remain after the staurolite has been re- moved. Concentrations of this mineral are made by taking ad- vantage of the specific gravity difference between zircon (sp. gr. 4.68) and the associated minerals, sillimanite, kyanite, andalusite, pyroxene, spinel, and others having specific gravities ranging from 3.2 to 4.2. The plant operated by the Humphreys Gold Corporation at the Trail Ridge mine has a capacity of 2,500 short tons per month. The mineral zircon is used for foundry sand, refractory uses, ceramic uses, sandblasting, and as the ore from which zir- conium and hafnium are recovered. The tailings of the mineral separation plant are stockpiled for future recovery of sillimanite, kyanite, and possibly other minerals when methods are developed for their separation. The second heavy mineral mine and plant to be located on Trail Ridge was developed by the Du Pont Company and placed in oper- ation in April 1955. The Highland plant is almost a duplicate of the Trail Ridge plant and is likewise operated by Humphreys Gold Corporation. Each plant has a designed yearly capacity of 100,000 tons of titanium minerals consisting of ilmenite and titanium min- eral residue (mainly leucoxene, altered ilmenite, and rutile). At the Highland plant, the heavy mineral tails from the titanium min- eral separation plant are stockpiled for possible future recovery of zircon, staurolite, sillimanite, kyanite, and possibly other min- erals. Here, as at the Trail Ridge mine, monazite occurs in in- sufficient quantities to warrant separation. 22 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE DREDGE FEED (4.3% HEAVY MINERAL ) I TAILING CONCENTRATE MIDDLING TAILING CONCENTRATE IDDLING PO UNDERSIZE TO BACKFILL I If 1- TO BACKFILL I- I I _ BIN AND PUMP IN AND PUMP 160 5-TURN SPIRALS 160 5-TURN SPIRALS TAILING CONCENTRATE MID TAILING CONCENTRATE MIDDLING BIN AND PUMP BIN AND PUMP 80 3-TURN SPIRALS 80 3-TURN SPIRALS CONCENTRATE MIDDLING TRAT MIDDLING TRANSFER BIN AND PUMP FINISHED CONCENTRATE (80B HEAVY MINERAL) , BIN AND PUMP I ELEVATOR ELEVATOR BOOSTER PUMP AND PIPE LINE 7 HIGH TENSION 4 HIGH TENSION SEPARATORS SEPARATORS CLASSIFIER MIDDLING NON-CONDUCTORS MIDDLING NON-CONDUCTORS CONDUGITORS CONDUCTOR OVERFLOW TO STORAGE RECOVERY SUMP SAND STOCK PILE OVERFLOW CAUSTIC ZIRCON TO POND STORAGE T TOURMLITE 3 R KYANITE .W ATR 3 HIGH TENSION KTANITE SEPARATORS SILLIMANITE I CONDITIONER I R NON-CONDUCTORS MIDDLING ELEVATOR C2 CONDITIONER CONDUCTORS MAGNETIC I WATER SEPARATORS I WASH TANK ELEVATOR MAGNETIC NON-MAGNETIC LASSER4 MAGNETIC STAUROLITE ZIRCON I SEPARATORS PRODUCT MILL FEED OVERFLOW SANDTO STOCK (45%Ala03) TOf PI TN DRAIN NON-MAGNETIC MAGNETIC TO BIN FOR GLAM SHELL RESIO ILMENITE SHIPMENT EXAUST CIS-1 (63%TiO0) GASES ELEVATOR TO BIN FOR GASES ORE BIN SHIPMENT CYCLONE SCREEN SAND OIL FIRED DRYER 22F. OVERSIZE I STO WASTE UNDERSIZE SHAKER CONVEYOR 4 HIGH TENSION AND SCREEN SEPARATORS TRASH TO UNDERSIZE CONDUCTORS WASTE- CONDUCTORS FINISHED RESIDUE (80% Ti 0) TO BIN FOR SHIPMENT Figure 5 Generalized flow-sheet of Trail Ridge mine and plant. MINING AND MINERAL RESOURCES MONAZITE Monazite is one of the by-product minerals that is recovered in the processing concentrates of heavy mineral sands that con- tain ilmenite, rutile, zircon, and other valuable minerals. Monazite [(Ce, Y, La, Th) P04] is a phosphate of rare-earth elements that contains up to 12 percent thorium oxide and one percent uranium oxide. Both the thorium and uranium content of this mineral may be recovered as a by-product in the extraction of the rare- earth elements from the monazite. The rare-earth family of ele- ments is composed of 15 metals that have closely related proper- ties. These elements are neither rare nor earths but only within the past few years has technology advanced sufficiently to produce these elements in quantities sufficient for research. The group of elements were called "earths" because their oxides resemble the oxides of the family of alkaline-earth metals (barium, calcium, and strontium) and "rare" because they were thought to be scarce. In the heavy mineral sands of Florida, monazite occurs as small, round, glassy grains that have a yellowish-brown color; the min- eral has a hardness of 5 to 5.5 and a specific gravity of 4.6 to 5.3. It is the chief ore mineral from which thorium is recovered and Figure 6 Suction dredge at Trail Ridge mine, Clay County. The ore zone is about 60 feet thick and, as shown in the photograph, about 15 feet of the deposit extends above water level. F. S. N. B. photograph. 24 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Figure 7 Floating concentration plant at the Trail Ridge mine in which the ore con- taining approximately four percent heavy mineral is beneficiated to eighty percent heavy mineral by use of Humphreys spiral concentrators. F. S. N. B. photograph. .. .... ..... Figure 8 Back-fill or mined-out area at Trail Ridge heavy mineral mine, Clay County. F. S. N. B. photograph. MINING AND MINERAL RESOURCES this element is distributed in the crust of the earth in quantities only a little less than lead and about three times as abundant as uranium. Cerium is the most important rare-earth element produced from monazite and the principal commercial product made from it is misch metal. This metal contains about 40 to 55 percent cerium; 22 to 30 percent lanthanum; 15 to 17 percent neodynium; 8 to 10 percent prasedynium, yttrium, samarium, and other rare- earth elements. When alloyed with iron, the product is used as sparking flints for cigarette lighters, miners' lamps, and acetylene welding torches. Approximately one-quarter of the rare-earth metals is consumed in misch metal and ferrocerium; one-half of the production is used in carbon arc electrode cores, and the re- maining one-quarter in miscellaneous uses including glass and metal polishing compounds, waterproofing, mildew-proofing, and glass manufacture. Cerium oxide is an excellent abrasive material and is used in polishing both metal and glass surfaces. Although thorium is found in at least 100 minerals, almost all of the thorium of commerce is obtained from monazite. The chief uses of thorium and its compounds are in the manufacture of gas mantles, refractories, and polishing compounds, and in the prepa- ration of various chemical and medical supplies. Of potential im- portance in the field of atomic energy, is the fact that thorium- 232, when subjected to bombardment by neutrons, is converted into uranium-233, in an amount exceeding the quantity of uranium- 233, uranium-235, or plutonium-239, that is consumed in pro- viding the necessary neutrons for the conversion. It is this cre- ation of an excess of nuclear fuel that is known as "breeding." It is reasonable to assume that when the utilization of thorium as a fissionable material develops, demand for the metal will be equal to that for uranium. The thoria content of monazite varies considerably with lo- cality. The material recovered from the heavy mineral sands of Florida contains about five percent thoria. The average of five analyses of monazite, samples of which were recovered from the heavy mineral sands located on Amelia Island, St. George Inlet, Mayport, Ponte Vedra, and Anastasia Island, gives a Th02 con- tent of 4.96 percent and a UOs content of 0.55 percent. ZIRCON The mineral zircon is a silicate of zirconium and is composed, theoretically of 67.2 percent zirconia and 32.8 percent silica. This composition is expressed in the formula ZrSiO4. Contrary to the 26 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE common belief that zircon is a rare mineral is the fact that it is widely distributed in all types of rocks and sediments and zir- conium is more plentiful in the crust of the earth than nickel, copper, zinc, or lead. Zircon is a constituent of practically all stream and beach sands; however, it occurs in rather small quan- tities in most deposits. In many instances it can be detected only through careful chemical and microscopic examination. The spe- cific gravity of zircon (4.68) is much higher than that of quartz (2.65), and the mineral commonly occurs with the heavy mineral sands found associated with beach deposits. In Florida, zircon is a constituent of the heavy mineral sands and it is recovered in the mineral separation plants after the titanium minerals, il- menite and rutile, have been removed from the concentrate of heavy minerals. Almost the entire zircon production for the United States for every year from 1944 through 1949 may be accounted for by the output from the South Jacksonville plant of the Rutile Mining Company of Florida, which is operated by the Humphreys Gold Corporation. During these years, a small portion of the total zircon production was reported by the Florida Ore Processing Company located near Melbourne. Early in 1949, the titanium mineral plant of the E. I. du Pont de Nemours & Company, located near Starke, began operations and in 1950 large quantities of zircon were being produced by this plant. The total quantity of zircon produced annually from these mining operations has placed the United States in a position of self-sufficiency with respect to zircon. The production of zircon in 1953 amounted to 21,234 short tons, dropping to 17,959 short tons in 1954 and in 1955 rose to 28,913 short tons. This favorable situation came about only incidentally through the exploitation of the heavy mineral sand deposits of Florida for their titanium mineral content. According to data published by the U. S. Bureau of Mines Minerals Yearbook 1950, from 20,000 to 30,000 tons of zircon are consumed annually in the United States. Zircon and the pre- pared oxide of zirconium, zirconia, are extensively employed in the ceramic industry in the manufacture of porcelains and glazes. The use of zirconia as an opacifier in enamels, once an important use, has been largely discontinued and replaced by titanium dioxide. Ground zircon finds use in the form of bricks, cements, and molded shapes, as a refractory material capable of withstanding very high operating temperatures. Zircon refractories are used in foundries and in furnaces for melting glass and aluminum. Zircon sand is replacing quartz sand in foundry practice for gray iron, steel, MINING AND MINERAL RESOURCES ZIRCON MILL FEED IN AND PUMP 32 5-TURN SPIRALS TAILING MIDDLING STORAGE PILE KYANITE ZIRCON SILLIMANITE CONCENTRATE TOURMALINE ANDALUSITE BIN AND PUMP PYROXENE QUARTZ 32 3-TURN SPIRALS ZIRCON TAILING CONCENTRATE S32 3-TURN SPIRALS I I ZIRCON TAILING CONCENTRATE CLASSIFIER SLIME SOLIDS TO TO WASTE OIL FIRED KILN 1200 F. 90% ZIRCON ELEVATOR 2 HIGH TENSION SEPARATORS CONDUCTORS MIDDLING STORAGE PILE NON-CONDUCTORS ELEVATORS 2 HIGH TENSION SEPARATORS CONDUCTORS MIDDLING STORAGE PILE NON-CONDUCTORS ELEVATOR 4 MAGNETIC SEPARATORS I I MAGNETIC NON-MAGNETIC STORAGE PILE I FINISHED PRODUCT 98% ZIRCON TO BIN FOR SHIPMENT 28 5-TURN SPIRALS TAILING MIDDLING STORAGE PILE CONCENTRATE I Figure 9 Generalized flow-sheet of the Humphreys Gold Corpora- tion's zircon recovery plant at the Trail Ridge mine, Clay County. ~ 28 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE bronze and light metal castings. The thermal conductivity of zir- con is much higher than that of quartz and the more rapid chilling results in superior castings that require a minimum of buffing and grinding. The molten metal does not wet the zircon, and foundry sand and molding sands made from zircon do not adhere to the outer surface of the castings. Zircon is the highest temperature refractory in common use that can be produced in bulk. It is pre- ferred over other super-duty refractories because there is no pene- tration of the brick by metal, it has a low coefficient of expansion, and high resistance to corrosion and to mechanical abuse occurring in the course of charging and cleaning the furnace. Certain com- pounds of zirconium possess such high refractory characteristics as to allow their use in the stationary parts of combustion cham- bers of gas-turbine and jet engines. Commercial applications of zirconium compounds include chemical catalysts, textile water re- pellents, and tanning agents. The metal zirconium has found use in powder form for flash- light powders, flares, fireworks, and detonators. The metal is also used in various radio and electronic tubes to absorb gases within the tube. Zirconium is essential in making certain special steels and in alloys of magnesium for airplane construction. One of the most interesting properties of the metal zirconium is its great af- finity for various gases, such as oxygen, nitrogen, carbon mon- oxide, carbon dioxide, hydrogen and water vapor. Considerable quantities of these gases can be absorbed by zirconium at high temperatures and retained permanently in the metal. This property of acting as a "gas sponge" makes zirconium particularly valuable as a "getter" in the manufacture of high vacuum radio and elec- tronic tubes. The excellent strength of the metal, coupled with its corrosion resistance and extremely low neutron absorption characteristics indicate that increasing quantities of zirconium will be utilized as a structural material in atomic power reactors. In- asmuch as uranium atoms are split by neutrons, any absorption of the neutrons by the structural material of the reactor, or atomic engine, would lower the efficiency of the reactor. Hafnium: Almost all zircon contains one to three percent haf- nium, an element that has such similar chemical properties to the element zirconium that their separation is difficult. In order to produce pure zirconium and hafnium metal, zircon must undergo a complicated and expensive chemical process. The metal hafnium has properties opposite to zirconium with respect to neutron ab- sorption and is used to make control rods for nuclear reactors. Hafnium, discovered in 1923, is a metallic element that is MINING AND MINERAL RESOURCES ductile, is highly resistant to corrosion, and has a very high absorp- tion cross section for neutrons. The hafnium content of the earth's crust has been estimated to be greater than mercury and silver, and just as plentiful as beryllium and uranium. TITANIUM MINERALS (ILMENITE AND RUTILE) Titanium is a metallic element and is the ninth most common element in the earth's crust. It is more abundant than all of the lead, zinc, tin, antimony, nickel, copper, gold, and silver combined and occurs as a minor constituent or impurity in many ores and minerals. Only in ilmenite, rutile, and related materials does ti- tanium occur in sufficient abundance to be commercially useful. Ilmenite (FeTiOs) is a black, tabular mineral with a metallic luster. Ideally, it contains 36.8 percent iron, 31.6 percent titanium, and 31.6 percent oxygen, although the iron-titanium ratio may vary considerably. The mineral is magnetic and becomes more strongly magnetic after heating. Rutile (Ti02) is a reddish-brown to black prismatic mineral with an adamantine luster and a pale brown streak. It is composed of 60 percent titanium and 40 percent oxy- gen but some iron is usually present. Both of these titanium min- erals, together with altered ilmenite and leucoxene, are recovered as sand grains from the heavy mineral portion of the sands of Florida. By far the largest use for ilmenite is in the manufacture of titanium dioxide pigment. Its whiteness, spreading quality, chemi- cal stability, and cheapness, make it the most popular white pig- ment. It has a high index of refraction and remarkable opacity or hiding power that is made use of in pigments for paints, paper, rubber, enamels, coated fabrics, floor coverings and many other, products. Rutile and rutile-ilmenite mixtures are used for coating electric welding rods. This is the largest use for rutile, and its function is to shield the arc from oxidation during welding and to produce a slag which protects the cooling weld. The production of titanium metal from rutile and from altered ilmenite has received a great deal of publicity during recent years naming titanium the "miracle metal," the "wonder metal," and the "Cinderella metal." Production of titanium sponge metal in the United States has increased from 10 tons in 1948 to about 7,400 tons in 1955, and the titanium metal expansion program calls for an annual output of 21,600 short tons in 1957. The shortage of titanium metal is the result of metallurgical obstacles and not to scarcity of titanium minerals. Titanium minerals are reduced to metal with great difficulty because of the characteristic of titanium 30 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE to hold to or combine with oxygen. Titanium base alloys are as strong as structural steel alloys but weigh only one-half as much as steel; they retain their strength at elevated temperatures where other structural metals lose strength, and they also possess great resistance to corrosion. GARNET The name "garnet" is given to a group of seven minerals, all of which are silicates of aluminum, calcium, and iron. The most common garnets are almandite and andradite which are dark red to reddish-brown in color. Some of the material that is recovered from the heavy mineral sands of Brevard and Indian River coun- ties, Florida, is pink in color and is the variety called rhodolite. All of the Florida production is utilized in the abrasive industry for sandblasting in monument works and in cleaning the carbon from spark plugs. The production of garnet in Florida is strictly a by- product of the heavy mineral industry. STAUROLITE Staurolite is an iron aluminum silicate that contains ideally 15.8 percent FeO, 55.9 percent A120O, 26.3 percent Si02 and 2 per- cent HO. The mineral was first recovered at the Trail Ridge heavy mineral separation plant in sufficient quantities to be an industrial mineral. Although staurolite was first used for a sandblasting ma- terial, the first important industrial use is in the manufacture of portland cement where it substitutes for clay in supplying the necessary alumina and also contributes to the iron content as re- quired by the cement formula. Current production from the Trail Ridge plant where the heavy mineral fraction contains 14 percent staurolite, is estimated at 20,000 short tons annually. KYANITE AND SILLIMANITE Modern technology in many industrial processes demand ever increasing high temperatures and superior refractory materials are continually in demand. Requirements for refractory materials are most exacting when high temperatures are required, or sudden changes in temperature are encountered, or when contact with molten metals and slags are necessary. The refractories used for these high temperature applications are identified commercially as mullite, kyanite, or sillimanite. Prior to World War II, most of the kyanite-mullite refractories were made from kyanite imported from India. Since that time, synthetic mullite, made from bauxite and various alumina-silica mixtures, have been used commercially. MINING AND MINERAL RESOURCES Kyanite and sillimanite are aluminum silicates (A120sSi02) which when heated are transformed to mullite (3A1208.2Si02). Kyanite exhibits considerable expansion when heated between 2,2000F and 2,4000F and is converted to mullite and glass at 2,4500F. Because of its expansion characteristic, kyanite ore is calcined prior to its use. Sillimanite conversion to mullite is ac- complished without volume change, but the mineral does not occur in quantities large enough to be mined. Kyanite and mullite pro- duced from kyanite are on the United States list of strategic min- erals. Both kyanite and sillimanite occur in sand-size grains in the tailings from the heavy mineral separation plants. Recent studies conducted by the U. S. Bureau of Mines show that both of these minerals can be separated and recovered. Also, tests have shown that the kyanite-sillimanite mixture has a pyrometric cone equiva- lent of cone 38 (about 1,8350C) whereas the pyrometric cone equivalent of commercial kyanite ranges from cone 36 to cone 37 (about 1,8150C). The fine-grained material is suitable for making special shapes, porcelains, and clay-mullite mixtures. Refractory bricks require coarser material but with nodulation it may be pos- sible to produce a satisfactory product. PEAT Peat production in Florida established a new record in 1955 totaling 61,098 tons valued at $231,829. Within the past ten years, production and value of this commodity has increased nearly four times. During the same period, the production of peat in the United States increased about two and one-half times. The sub- stantial increase in demand for peat is attributed to the expanding markets in the agricultural and horticultural fields. Peat is ex- tremely varied in nature and composition and varies widely in chemical and physical characteristics. In commercial usage three types are recognized in accordance with established marketing terminology: moss peat, which consists of poorly decomposed re- mains of sphagnum and other mosses; reed or sedge peat, which is formed from poorly or moderately decomposed plants of the sedge family, reeds, cattails, and other swamp plants; and humus, a term used to designate peats which are decomposed to the extent that their biological identity is lost. Muck is referred to a "mis- cellaneous" classification of peat if it is composed of 75 percent peat on a dry basis-usually muck does not meet this requirement for classification as a peat. Most of the peat produced in Florida 32 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Figure 10 Mining and loading peat at deposit located near Florahome, Putnam County. is classified by the producing companies as humus. No general agreement exists on the classification of peats according to their biological characteristics and no standards have been developed for classifying peat into fuel grades. For specific details of individual deposits, reference should be made to The Peat Deposits of Florida, Florida Geological Survey Bulletin No. 30. The principal use for peat is as a soil conditioner and large amounts are used for lawns, golf courses, in nurseries and in green- houses. Although peat has a relatively high nitrogen content, it is not readily available as plant food like the "soluble nitrogen" of artificial fertilizer. The benefits derived from the use of peat re- sult largely from improved physical conditions in the soil medium. Another factor in its use as a soil conditioner is its ability to re- tain moisture. Nearly all of the peat produced in the State is marketed or used in soil improvement. Minor quantities of peat are used as a filler in mixed fertilizers, packing material for plants and vegetables, and as poultry litter. In its use as a filler in mixed fertilizers, peat acts as a carrier for primary plant nutrients- nitrogen, phosphorus, and potash-and not as an agent for sup- plying plant food. MINING AND MINERAL RESOURCES The known original reserves of peat in Florida are recorded on an air-dried basis as 2 billion short tons, see U. S. Geological Sur- vey Circular 293, 1953. This quantity represents 14 percent of the entire peat reserves for the United States. For many years Florida has ranked among the foremost peat producing states and in 1955 reported the highest production with 22 percent of the total for the entire United States. During that year, Washington ranked second and Michigan third in the quantity produced. Table 1 Production and Value of Peat in Florida Year Short Tons Value 1942 2,400 $ 12,600 1943 7,316 16,950 1944 3,100 30,000 1945 15,194 66,747 1946 19,979 81,832 1947 42,300 126,000 1948 24,750 56,171 1949 11,800 69,000 1950 23,022 151,000 1951 25,748 161,000 1952 23,729 154,164 1953 27,678 185,524 1954 37,449 168,004 1955 61,098 231,829 1956 Est. 65,000 260,000 Data-U. S. Bureau of Mines PETROLEUM The discovery well of the Sunniland Oil Field, Collier County, was brought in September 26, 1943, and produced 20,550 barrels of 20.80 API gravity oil before it was converted into a salt water disposal well on May 10, 1946. The discovery well was drilled by the Humble Oil and Refining Company, and that company further explored the region in the vicinity of Sunniland and developed a small field that consists of 12 field wells. Figure 11 illustrates the production record of the field. In January 1950 at the completion of the last field well, there were 12 producing wells, seven of which were flowing. By the end of that year, however, there was only one flowing well. The field produced nearly 50,000 barrels a month during 1951, and production has decreased slowly to an average of 40,000 barrels per month during 1956. Figure 12 is a photograph of a rework derrick and oil well pump at the Sunniland field. Total cumulative production of the field through 1956 is recorded at 4,797,721 barrels. 34 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE The discovery well of the Forty-Mile Bend field, Dade County, was completed February 6, 1954, and a field well, about three miles east of the discovery well, was completed April 5, 1954. These wells had initial daily production of 76 barrels and 112 barrels respec- tively. The production record from these wells was disappointing and the field was abandoned in September 1955. A total of 32,888 barrels of oil is recorded as the entire production. Both in the Sunniland and the Forty-Mile Bend fields, the pro- ducing zone is a porous limestone, named the Sunniland, that occurs in the section of Lower Cretaceous rocks. This zone was found at a depth of about 11,500 feet at Sunniland and about 11,300 feet at Forty-Mile Bend. During the 17-year period from January 1, 1940 through De- cember 1956, 270 wells were drilled for oil and gas in Florida and only 15 of these were completed as producers. When it is remem- bered that there are 58,666 square miles of land surface within the boundaries of Florida, a density of one well per 217 square miles can only indicate the truly exploratory nature of the drilling to date. The entire State remains a potential area for future dis- covery and no portion of the State has been eliminated from the! classification of a potential producing area. PHOSPHATE ROCK GENERAL STATEMENT AND RESERVES For nearly half a century, the Florida deposits of phosphate rock have supplied much more phosphate than all of the other domestic deposits combined. Phosphate rock is constant neither in composition nor occurrence and consists of a variable mixture of calcium phosphates and other minerals. X-ray studies have shown that the dominant phosphatic mineral in the Florida deposits is fluor-apatite and this mineral is found in the extensive bedded deposits of marine origin, in the residual or detrital deposits, and in the replacements of limestone. Recent studies by the U. S. Geo- logical Survey show that the uranium-bearing phosphorites of the Bone Valley formation and of the Hawthorn formation are of marine origin. The hard-rock phosphate deposits, on the other hand, were formed by weathering of surface rocks, and deposition of the phosphate as replacements of limestone. Such deposits are not of marine origin and do not contain appreciable uranium. The most recent reserve estimate by the U. S. Geological Survey of the phosphate deposits of Florida is contained in an open file report by V. E. McKelvey and others, 1953. This estimate was C I o1 . J 50 m 40 Oa. 0"<5 U 30 0 Z Z- 030 0 YEAz YEAR ~~ _Clt__ ____. _1____ I I I - DISCOVERY DATE 9-26-43 I I DOTTED LINE INDICATE PUPING SOLID LINES INDICATE ,LOWING _ I I I 1 1 I i ! 1944 1945 11946 11947 11948 11949 11950 11951 1952 1953 Figure 11 Production record of the Sunniland Field, Collier County. -. .. ....... /..~ .......... **.u ~ n a. n** neco non ueen ... **** *** eane eae o .....i...... *" * ***** * ********** .ce******** **es ***c****.* ........... 36 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE published in U. S. Bureau of Mines Minerals Yearbook 1953, vol. 1, and table 2 summarized the data for Florida. Table 2 Production and Reserves of Phosphate Rock in Florida in Millions of Long Tons Production Inferred Reserves From beginning of Minable under Minable under Mining through 1949 present conditions changed conditions Marketed PO2. Marketable P20, Product P20s Product Product Florida: Land-pebble: Matrix 124.7 41.7 1,000 330 2,000 600 Leached zone -. -. -.. 800 180 River pebble 1.3 .3 --.- 50 12 Hard-rock 14.0 4.8 Hard-rock 14.0 48 1,040 330 500 140 Soft-rock 1.1 .2 Hawthorn formation __-__- -- 20,000 4,000 Total 141.1 47.0 2,040 660 23,350 4,932 U. S. Total 195.0 62.0 5,100 1,500 49,000 12,000 Source: McKelvey, V. E., and others, Domestic Phosphate Deposits, U. S. Geological Survey Open File Report, 1953. At the current rate of production, the inferred reserves minable under present conditions will be sufficient for over 200 years and the reserves minable under changed conditions would extend this, perhaps, well over 1,000 years. RIVER-PEBBLE AND LAND-PEBBLE In 1881, Captain J. Francis Le Baron, U. S. Army, Corps of Engineers, accidentally discovered the presence of rich phosphate deposits in the "bed of Peace River." Mining of river-pebble phos- phate by means of a floating steam dredge began in 1887. At the heights of the river dredging era, some 12 companies were en- gaged in the operations which were located on tributary streams as well as on the Peace River itself. This precipitated a "boom" period which affected Charlotte, Hardee, and DeSoto counties as MINING AND MINERAL RESOURCES 7 7.-. .... ; .. .... . ... .!:. : : .- u Figure 12 Sunniland Oil Field, Collier County, rework derrick in foreground and storage tanks in background. F. S. N. B. photograph. Published as Figure 4, 10th Biennial Report 38 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE well as Polk County. These river operations consisted of pumping the mixture of rock and matrix through flexible suction hoses con- nected to 8-inch or 10-inch centrifugal pumps. The material was put through a revolving screen in which the larger pebbles were separated from the rest of the material, which was dumped back into the river. The separated phosphate pebbles were discharged to a nearby barge for transportation to Charlotte Harbor. Mining operations continued in the river until 1908 when increased mining costs and a slump in the market caused the cessation of operations. The discovery of high grade land-pebble phosphate deposits and the development of economical means for strip mining these de- posits led to the growth of phosphate operations in ever increasing magnitude from 1891, the year the first shipments were made, until 1917 when the first World War caused the loss of a lucrative export business and another depression period for the industry. Follow- ing World War I, the course of production was upward and the industry continued to flourish until the second World War again curtailed operations. In the intervening years, however, new uses and techniques for using phosphates had developed and these, together with the tremendous needs for rebuilding agriculture in Europe and feeding devastated -countries until such rebuilding could be accomplished, led to the industry's rapid expansion during the post-war years. The main portion of the land-pebble field covers approximately 2,600 square miles in Polk, Hillsborough, Manatee, and Hardee counties. Known boundaries of the field extend into Highlands, DeSoto, and Sarasota counties, and other deposits of land-pebble phosphate are known in Hamilton, Clay, Lake, and Orange coun- ties. Since 1905, the mines in Polk and Hillsborough counties have been the most important source of phosphate for American in- dustry. The land-pebble district produces about 70 percent of the phosphate rock mined in the United States and m6re than one-third of the estimated production of phosphate'for the entire world. In the portion of the land-pebble field under development, the tonnage of recoverable phosphate ranges from 500 to 35,000 tons per acre and is typically 5,000 tons per acre. Mining and Processing: In former years, most of the rock was mined from the bottom and edges of streams with floating hy- draulic dredges that discharged the spoil back into the river. This method of recovery produced "river-pebble phosphate" and the broad stream beds that exist in the headwaters of the Alafia, Peace, and other rivers were formed during these dredging operations. Modern mining methods utilize huge draglines and complicated MINING AND MINERAL RESOURCES washers, crushers, screens, hydraulic separators and flotation plants in which practically all particles of phosphate rock that are larger than 200 mesh are recovered. The industry has developed earth moving equipment and techniques that are in themselves modern industrial miracles. Draglines that consume 29 cubic yards at a scoop, water systems to supply 150 million gallons a day from wells with capacities up to 26,000 gallons a minute, flo- tation plants to produce a million tons of high grade phosphate a year are a portion of the land-pebble industry. The huge quantities of water and the suspended slimes and clays removed from the matrix are pumped to large settling lagoons for clarification and, if possible, for reuse of the water. The larger solids may be discharged to separate "tailing" ponds or may be deposited near the point of influent to the slime'pond. The semi- colloidal slimes are distributed more or less evenly throughout the lagoon. These slimes occupy more volume than the removed ma- terial, consequently, even if the mined-out areas are utilized, storage must be provided above the ground surface. These storage lagoons cover areas upward to 1800 acres and are frequently sub- divided into several lagoons for better control. The clear water that accumulates above the slime layer may be re-used by the plant or may discharge into streams. The accidental discharge of slimes into streams through dam failure brought about by faulty struc- tures, excessive rainfall, or other reasons, continue to be a matter of concern to the industry, property owners and others that utilize the rivers. The land-pebble phosphate field produces and ships about 10 million tons of phosphate rock annually, all of which is a concen- trate obtained by scrubbing, screening and flotation processes. To obtain that quantity of commercial-grade rock, it is necessary to treat approximately 30 million tons of ore (matrix) and to remove another 30 million tons of overburden. The character of the rock, the climate, and the abundance of both surface and subsurface water all contributed to the development of hydraulic mining and hydraulic transportation of the ore throughout the district. Min- ing and processing in the land-pebble phosphate district is char- acterized by the use of huge draglines, the use and reclamation of large volumes of water, and the disposition of great volumes of slimes. The outstanding feature of mining practice established in the district is the use of large draglines by each of the eight pro- ducing companies. Within the district, there are 12 large drag- lines that have bucket capacities of 14 to 29 cubic yards, and 14 smaller draglines with bucket capacities of 6 to 10 cubic yards. The Figure 13 Noralyn mine and plant of the International Minerals and Chemical Corporation, Bartow, Polk County. F. S. N. B. photograph. Published as Figure 7, 10th Biennial Report .m4r :: : . ~~ ~~!:r MINING AND MINERAL RESOURCES large draglines are of the Monighan walking type, have boom lengths from 175 to 235 feet, and digging capacities from 1,000 to 2,000 cubic yards per hour. The most common dragline is the Bu- cyrus-Erie 650B, equipped with a 175-foot boom and a 17-cubic yard bucket, that can dig an average of 1,100 cubic yards per hour. The largest machine, named the "Super-Scooper," is a Bucyrus- Erie 1250B walking dragline, which swings a 29-cubic yard bucket on a 235-foot boom. After the overburden is stripped and placed in either single or double windows, the ore or matrix is excavated, lifted to ground level, and dumped into a "well" or depression dug about six feet below ground level by a bulldozer where hydraulic monitors play water upon the matrix which disintegrates and is sluiced through a grizzly into a sump. The slurry is pumped from the well by large electrically driven centrifugal pumps and is transported in 16-inch pipelines to the washing plant. Standard in the field is a 14-inch pump with a 34 to 40-inch in diameter impeller that can handle a maximum rock size of six inches in diameter. These pumps are coupled directly to 500 to 800-horsepower electric motors and usually handle 5,000 gallons of water per minute in which from 10 to 15 cubic yards of solids are suspended. They normally deliver 7,000 to 8,000 gallons per minute of slurry that contains from 25 to 45 percent solids or 500 to 600 cubic yards of matrix per hour. Depending upon the condition of the matrix, the ratio of coarse to middle to fine sizes, the stratification in the lines and other fac- tors, the pumps occasionally may deliver from 800 to 1,000 cubic ' yards per hour. As the distance between the sump and the washer increases, booster pumps are added to the line. One pump carries about 11/2 miles of pipeline and lines that are four or five miles long are common in the field. One company operates a six-mile long line. The pipeline delivers the mined material to the washing plant and the solids have been in the line an average of 8 to 10 minutes for each mile traveled. Beneficiation of the land-pebble phosphate is illustrated in the flow sheet of the washer and flotation plants (fig. 15). At the washer, the incoming matrix is separated into three portions-the fines (minus 14 mesh) go to the flotation plant; the coarse (larger than 7/8 inch) are crushed, reduced in size, and re-circulated; and the middlings (plus 14 mesh, minus 7/8 inch) are called "pebble phosphate rock" or "washer rock." Generally two sizes are separated, the finer fraction (minus 5 mesh, plus 14 mesh) being somewhat higher grade than the coarser fraction (plus 5 mesh, minus 7/8 inch). After the pebble has been removed 42 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE. Figure 14 Preparing matrix for pipeline transportation. As the matrix or ore bed in the land- pebble phosphate field is mined by dragline and dumped into a well, hydraulic guns transform it into a slurry which is pumped to the washery. F. S. N. B. photograph. Published as Figure 8, 10th Biennial Report in the washer, the remaining portion of the slurry goes to a flo- tation plant where additional sizing and concentration is carried out. The largest fragments (plus 14 mesh) that were not removed by the washer are recovered as "pebble phosphate rock," the mid- dle fractions (minus 14 mesh, plus 35 mesh and minus 35 mesh plus 150 mesh) receive further treatment and the finest fraction constitutes the slimes. The coarser portion of the middle fraction receives various treatments, depending on the individual plant; nevertheless, the material is treated with reagents and the phos- phate grains are separated from the quartz grains by use of vi- brating tables, Humphrey spirals, conveyor belts, or coarse-feed cells. The coarse concentrate is one product of the flotation plant. MINING AND MINERAL RESOURCES 43 BENEFICIATION OF LAND-PEBBLE PHOSPHATE ORE WASHER PLANT SLURRY FROM MINE (16" PIPE LINE) INCLINED SCREEN I I PLUS 14 MESH MINUS 14 MESH DOUBLE DECK VIBRATING SCREEN PLUS Y INCH PLUS 14 MESH MINUS 14 MS DISINTEGRATOR I AND PUMP ILOG WASHER SINGLE DECK VIBRATING SCREEN PLUS 14 MESH MINUS 14MESH I LOG WASHER DOUBLE DECK VIBRATING SCREEN PLUS 5 MESH PLUS 14ME MINUS 14 MSH TO BIN TO BIN FLOTATION PLANT FLOTATION PLANT FEED | FEED BINS UNDERFLOW OVERFLOW MINUSS 10 MESH) HYDRAULIC SIZING UNITS O PARATOI (DORRCO SIZERS) I Y O SEAR PLUS 14 SH PLUS 35 M 35 MESH RFLOW N E R TO SLIME HU M S P IR A-, 1 DISPOSAL AREA COARSER FEED BIN FINER FEED BIN SPIRAL CLASSIFIERS SPIRAL CLASSIFIERS DEWATERED FEED OVERFLOW OVERFLOW DEWA ERED FEED AUSTIC SODA CAUSTIC SODA TALL OIL FUEE OIL T L L ITALL OIL ROTARY CONDITIONER VERTICAL CONDITIONERS DISTRIBUTOR FLOTATION CELLS VIBRATING TABLES ROUGHER TAILINGS HUMPHREYS SPIRALS CONCENTRATE TO SUMP SE CEL LSTS OR WATERING CONE COARSE FEED CELLS SULFURIC ACID CONCENTRATE MIDDLING TAILS ULFUIC AD TO BIN TO SUMP VERTICAL CONDITIONER CAUSTIC SODA TALL OIL I I WASHING CLASSIFIER CONDITION NER OR WASH BOX UNDERFLOW OVERFLOW VIBRATING TABLES, "- -FLOW HUMPHREYS SPIRALS, J BELTS OR G I [SPIRAL CLASSIFIER COARSE FEED CELLS DEWATERED FEED CONCENTRATE MIDDLING TAILINGS CAUSTIC SODA TO BIN TOSUMP KEROSENE --AMINE FLOTATION CELLS) CONCENTRATE FROTH DISCHARGE TO BIN TO SUMP Figure 15 Generalized flow-sheet of a land-pebble phosphate washer and flotation plant. 44 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE The finer fraction of the flotation plant feed is dewatered, treated with reagents, and fed into flotation cells, rectangular tanks con- taining paddles which agitate the pulp and introduce air into the mixture. The phosphate particles being coated with reagent are attached to the air bubbles and are removed in the froth. The concentrate is then treated with sulfuric acid to remove the reagent and after washing is again treated in flotation cells. This step, however, is the reverse of the first treatment inasmuch as the quartz sand is floated out in the froth and the phosphate rock is left behind. This nonfloat portion is the final concentrate of the flotation plant and analyzes 32 to 35 percent P205. The "washer rock" products and the flotation concentrates are stored in sepa- rate bins from which they are transferred to wet storage prior to drying and further treatment. The tailings, primarily of qaartz Figure 16 Index map to mines and plants in the land-pebble phosphate rock district. MINING AND MINERAL RESOURCES sand, analyze 2 to 5 percent P2Os, and are pumped to waste ponds. The principal mines and plants in the land-pebble phosphate field are located by index number on the map of the district (fig. 16), and are identified in the accompanying listing. LIST OF COMPANIES, MINES AND PLANTS IN THE LAND-PEBBLE PHOSPHATE DISTRICT (Refer to numbered localities on figure 16) Company and Florida Address American Cyanamid Company Brewster 2 Coronet Division, Smith-Douglas Co., Inc. Plant City 3 American Cyanamid Company Brewster 4 Davison Chemical Company Bartow 5 Coronet Division, Smith-Douglas Co., Inc. Plant City 6 American Cyanamid Company Brewster 7 Virginia-Carolina Chemical Corp. Nichols 8 International Minerals and Chemical Corp. Bartow 9 F. S. Royster Guano Company Mulberry 10 Davison Chemical Company Bartow 11 Davison Chemical Company Bartow Index No. 1 Installation Orange Park mine Washer and flotation plant Teneroc mine Washer and flotation plant Wet storage Drying and shipping installations Saddle Creek mine Washer and flotation plant (to be abandoned 1957) Pauway No. 4 mine Washer and flotation plant Main office Drying and shipping installations Defluorination plant Sydney mine Washer and flotation plant Main office Drying and shipping installations Electric furnace-elemental phosphorus Superphosphate plant Triple superphosphate plant Synthetic cryolite plant Uranium recovery plant Mulberry research laboratory Drying and shipping installations Triple superphosphate plant Main office Ridgewood washer and table concentration plant Drying and shipping installations Triple superphosphate plant Bonny Lake mine 46 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE 12 Armour Fertilizer Works, Inc. Main office Bartow Bartow mine Washer and flotation plant Triple superphosphate plant 13 Virginia-Carolina Chemical Corp. Phosmico flotation plant Nichols Drying and shipping installations 14 International Minerals and Main office Chemical Corp. Bartow 15 International Minerals and Bonnie triple superphosphate Chemical Corp. plant Bartow Uranium recovery plant 16 International Minerals and Achan mine Chemical Corp. Washer and spiral plant Bartow 17 American Agricultural Main office Chemical Co. Drying and shipping installations Pierce Electric furnace-elemental phosphorus Superphosphate plant 18 International Minerals and Noralyn mine Chemical Corp. Washer and flotation plant Bartow Drying and shipping installations 19 Virginia-Carolina Chemical Corp. Clear Springs mine Nichols Washer plant (flotation feed is pumped to Phosmico plant-No. 13 above) 20 Virginia-Carolina Chemical Corp. Homeland mine Nichols Washer and flotation plant 21 International Minerals and Peace Valley mine Chemical Corp. Washer and flotation plant Bartow 22 Swift and Company Main office R.F.D. Agricola drying and shipping Bartow installations Triple superphosphate plant 23 American Agricultural Boyette mine Chemical Co. Washer and flotation plant Pierce 24 American Cyanamid Company Main office Brewster Drying and shipping installations Triple superphosphate plant 25 American Agricultural South Pierce tract, No. 12 mine Chemical Co. Pierce 26 Swift and Company Watson mine R.F.D. Washer and flotation plant Bartow 27 Swift and Company Varn mine R.F.D. Washer and flotation plant Bartow MINING AND MINERAL RESOURCES The phosphate mined in the 14-year period 1943-1956 inclu- sive, equals the quantity produced in the 55-year period 1888-1942 inclusive. The value at the mines as reported by producers during the past nine years, 1948-1956 inclusive, is equal to the cumulative value of the previous 60 years, 1888-1947 inclusive. Table 3 Production and Value of Phosphate Rock Mined in Florida from the Beginning of Mining in 1888 through 1956 (Includes Land-Pebble, Hard-Rock, Soft-Rock, and River-Pebble Phosphate) Value $ 21,000 28,000 338,190 703,013 1,418,418 1,979,056 1,666,813 2,112,902 1,547,353 1,493,515 1,847,796 2,804,061 2,983,312 3,159,473 2,564,197 2,986,824 3,974,304 4,251,845 5,585,578 6,577,757 8,484,539 8,541,301 8,647,774 9,473,638 9,461,297 9,563,084 7,354,744 3,762,239 4,170,165 5,464,493 6,090,106 7,797,929 19,464,362 10,431,642 8,347,522 Year 1923 1924 1925 1926 1927 1928 1929 1930 1931 1932 1933 1934 1935 1936 1937 1938 1939 1940 1941 1942 1943 1944 1945 1946 1947 1948 1949 1950 1951 1952 1953 1954 1955 1956 TOTAL Quantity in Long Tons 2,547,653 2,432,581 2,929,964 2,708,207 2,637,420 2,883,446 3,088,298 3,248,071 2,061,466 1,469,976 2,136,123 2,369,334 2,422,804 2,624,900 2,996,820 2,707,335 2,678,784 2,845,012 3,365,572 3,012,240 3,588,493 3,752,795 4,238,228 5,005,511 6,482,027 6,539,258 6,815,989 8,085,870 8,496,831 8,781,125 9,166,855 10,437,197 8,747,282 10,500,000 197,101,313 Quantity in Long Tons 3,000 4,100 46,501 112,482 287,343 438,804 527,653 568,061 495,199 552,342 600,894 726,420 706,243 751,996 785,430 860,336 1,072,951 1,194,106 1,304,505 1,357,365 1,692,102 1,779,702 2,067,507 2,436,248 2,406,899 2,545,276 2,138,891 1,358,611 1,515,845 2,022,599 2,067,230 1,660,200 3,369,384 1,780,028 2,058,593 Year 1888 1889 1890 1891 1892 1893 1894 1895 1896 1897 1898 1899 1900 1901 1902 1903 1904 1905 1906 1907 1908 1909 1910 1911 1912 1913 1914 1915 1916 1917 1918 1919 1920 1921 1922 Value $9,059,427 8,017,476 8,789,070 8,683,508 8,646,162 9,424,022 9,901,074 10,790,305 7,202,086 4,779,612 6,417,110 8,076,317 8,361,558 8,528,523 9,142,985 8,773,680 7,893,457 7,741,177 10,234,031 9,378,577 12,089,477 13,534,947 16,298,474 21,017,174 32,920,252 37,732,894 37,857,983 45,377,842 50,262,562 51,541,799 55,612,272 65,499,877 53,640,301 65,920,000 $904,244,253 48 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE HARD-ROCK AND SOFT-ROCK In recent years, only one company has produced hard-rock phos- phate but several small companies have been active in producing soft-rock phosphate from the waste ponds of former hard-rock operations. The combined production from these operations con- stitutes only a minor portion of the quantity of phosphate rock pro- duced in Florida. In 1942, the production record (table 4), shows the combined tonnage of hard-rock and soft-rock phosphate was about four percent of the total produced in the State. More recent- ly, every year since 1948, the combined tonnage of hard-rock and soft-rock phosphate has been less than two percent of the total quantity produced. Neither the production of hard-rock nor of soft-rock phosphate contributes a significant amount to the phos- phate industry. Under changed economic conditions, the hard- rock reserves of the State again may be mined. USES The principal use of phosphate rock is in the production of superphosphate for use as a fertilizer. Under natural conditions, the phosphorus taken up by plant growth is returned to the soil upon the death and decay of the plant, and the efficiency of the soil is maintained. Under cultivation of soil, the phosphorus is removed with each crop that is harvested and, if the productivity of the soil is to be maintained, the phosphorus must be replaced in the form of superphosphate or some other soluble phosphate. Fine- ly divided phosphate rock, phosphatic clay, or colloidal phosphate, however, is used successfully as a fertilizer in regions of heavy rainfall. In fertilizers such as superphosphate, which is made by treating phosphate rock with sulphuric acid, the phosphorus is available to plants in a much more soluble form than in the un- treated phosphate rock. This available phosphorus is determined in the form of phosphorus pentoxide, P205, and ordinary super- phosphates contain 17 to 22 percent available PO2. "Triple" or "double" superphosphate may be prepared by treating phosphate rock with concentrated phosphoric acid and the product contains 40 to 50 percent available P205. A product containing calcium metaphosphate that analyzes 60 percent available P20, is obtained by the action of phosphoric anhydride on phosphate rock. The chief advantage of these higher-grade fertilizers over the ordinary superphosphate is that they are more concentrated, and smaller expenditures for handling and transportation are possible. Table 4 Mineral Industry in Florida 1942-1955 Mineral Product (1) Clays (including kaolin and fuller's earth) Clay sold or used in ce- ment manufacture Diatomite Lime Natural gas, 1,000 cu. ft. Oyster shell Peat Petroleum, 42 gal. bbls. Phosphate rock (4) -long tons Land-pebble long tons Hard-rock long tons Soft-rock long tons Sand and gravel Stone (except limestone for cement and lime) Ilmenite Rutile Zircon Undistributed 1942 Quantity 53,458 (2) (2) 21,510 (2) 2,400 3,012,240 2,893,756 70,014 48,470 1,834,863 6,632,680 (2) (2) (2) --------- Value 1943 1944 1945 1946 1947 H II II NI I Quantity Value Quantity Value Quantity Value Quantity Value Quantity Value 1948 Quantity I II- 41-----------1 4 ~ II -~--I 41 I 11 --~- ~I IL ________ 1 $ 717,749 (2) (3) 212,291 (2) 12,600 9,378,577 8,826,705 396,527 155,345 1,339,361 5,733,697 (3) (3) (3) 3,470,022 58,533 (2) (2) 20,507 (2) 7,316 4,032 3,588,493 3,483,194 34,128 71,171 1,833,453 8,741,200 (2) (2) (2) --------- $ 835,649 (2) (3) 202,276 (2) 16,950 (3) 12,089,477 11,633,241 201,241 254,995 1,527,985 7,446,388 (3) (3) (3) 3,649,493 64,329 35,089 (2) 17,959 (2) 3,100 11,838 3,752,795 3,607,208 22,500 60,087 1,335,569 2,730,020 21,386 3,730 (2) $ 917,526 17,544 (3) 185,565 (2) 30,000 (3) 13,534,947 13,136,472 138,952 259,523 1,180,299 2,600,462 422,440 588,120 (3) 3,339,699 64,436 41,266 (2) 18,431 6,000 15,231 15,194 27,510 4,238,228 4,103,022 63,491 71,715 1,314,011 2,617,180 (2) (2) (2) ---------- $ 964,442 20,633 (3) 211,077 180 119,303 66,747 (3) 16,298,474 15,578,980 426,061 293,433 1,074,055 3,024,465 (3) (3) (3) 3,941,233 93,438 35,000 (2) 6,000 (2) 19,979 56,884 5,005,511 4,807,563 100,881 97,067 1,534,667 2,863,070 (2) (2) (2) $ 1,206,412 17,500 (3) 193 (2) 81,832 (3) 21,017,174 19,867,339 762,127 387,708 1,320,819 3,212,135 (3) (3) (3) 5,005,456 110,214 42,000 (2) 8,000 42,300 259,345 6,482,000 6,314,077 79,330 88,620 2,067,000 3,534,000 (2) (2) (2) $ 1,448,468 21,000 (3) 258 126,000 (3) 32,920,000 31,975,858 618,330 326,064 1,881,000 4,512,000 (3) (3) (3) 5,901,000 111,337 49,000 (2) 27,000 24,750 291,221 6,539,000 6,421,725 48,198 69,335 2,312,000 4,155,000 (2) (2) (2) Value $ 1,636,912 37,000 (3) 1,000 56,171 (3) 37,733,000 37,070,381 368,586 293,927 2,433,000 5,116,000 (3) (8) (3) 8,315,000 Total $20,303,948 $25,070,000 $21,852,000 $24,928,000 $31,093,000 $45,847,000 $53,654,000 1949 1950 1951 1952 1953 1954 1955 Mineral Product (1) Quantity Value Quantity Value Quantity Value Quantity Value Quantity Value Quantity Value Quantity Value Clays (including kaolin 96,000 $ 1,447,000 127,000 $ 1,955,000 133,000 $ 2,289,000 112,113 $ 1,985,587 148,000 $ 2,842,448 371,948 $ 3,337,130 412,766 $ 4,815,855 and fuller's earth) Clay sold or used in ce- 80,000 40,000 84,000 63,000 70,000 70,000 86,000 86,000 109,911 109,911 (2) (3) (2) (3) ment manufacture Diatomite --m-tmna ---------- --------- -------- - Lime (2) (3) (2) (3) (2) (3) (3) (3) (2) (3) (2) (3) (2) (3) Natural gas, 1,000 cu. ft. 39,000 2,000 8,000 (3) 10,000 1,000 15,000 1,000 34,000 2,000 35,000 2,900 35,000 4,000 Oyster shell 724,342 1,653,669 Peat 11,800 69,000 23,022 151,000 25,748 161,000 23,729 154,164 27,678 185,524 37,449 168,004 61,098 231,829 Petroleum, 42 gal. bbls. 441,720 (3) 486,021 (3) 596,043 (3) 591,855 (3) 541,284 (3) 548,000 (3) 490,000 (3) Phosphate rock (4)-long tons 6,816,000 37,858,000 8,086,000 45,378,000 8,497,000 50,263,000 9,205,138 54,085,524 9,330,952 56,587,790 10,437,197 64,499,877 8,747,282 53,640,301 Land-pebble long tons 6,715,097 37,339,985 7,933,009 44,430,646 8,329,033 49,185,072 9,036,237 52,931,460 9,185,971 55,575,120 10,288,332 63,301,900 8,586,294 52,545,200 Hard-rock long tons 23,804 173,211 71,319 538,601 75,615 582,247 85,900 662,289 68,200 537,400 78,990 622,440 91,200 733,800 Soft-rock long tons 77,088 344,787 81,542 408,595 92,183 495,243 83,001 491,775 76,781 475,270 93,956 575,537 69,788 452,301 Sand and gravel 2,244,000 1,880,000 2,794,000 2,807,000 4,419,000 4,301,000 4,154,613 3,848,077 3,731,432 3,199,368 3,468,842 2,661,152 5,065,503 4,349,148 Stone (except limestone 4,215,000 4,748,000 5,313,000 6,885,000 8,033,000 9,420,000 7,836,634 9,577,541 9,428,959 11,309,421 14,225,356 16,832,066 16,303,625 21,312,339 S for cement and lime) gmenite (2) (3) (2) (3) (2) (3) (2) (3) 151,109 2,322,451 157,157 2,411,823 (3) (3) e 2) (3) (2) (3) (2) (3) (2) (3) 6,475 702,791 7,305 869,677 (3) (3) ircon (2) (3) (2) (3) (2) (3) (2) (3) 21,234 793,685 17,959 820,041 28,913 1,425,641 tJdistributed 9,014,000... 10,541,000 --12,113,000 ....13,226,587 ..-_ 14,453,548 14,913,943 23,868,651 Total $55,018,000 $67,717,000 $78,548,000 $82,878,000 $92,336,000 $106,517,000 I I 1 11 __ ii I I_ $108,917,000 (1) Reported in short tons unless indicated otherwise. (2) Data not available. (8) Value included under "undistributed." (4) 1942-1951 inclusive phosphate reported on sold or used basis. 1952-1955 inclusive reported on marketable production basis. *** ... MINING AND MINERAL RESOURCES There is a trend in the phosphate district toward increased numbers of phosphate processing plants and this industrial growth has been stimulated by the increased use of triple superphosphate and the recovery of uranium as a by-product. Triple superphos- phate is manufactured by treating phosphate rock with an excess of sulfuric acid to form phosphoric acid, and then treating more phosphate rock with the phosphoric acid to form the so-called triple superphosphate, a product that contains about three times as much available phosphate (expressed as P205) as would be ob- tained by treating phosphate rock with a limited amount of sul- furic acid in a single operation. The by-product uranium is re- covered from the phosphoric acid that is produced in the first step of the process. Gypsum (CaSO4) and soluble fluorine compounds Table 5 Consumption of Phosphate Rock Produced in Florida in 1954 by Uses 1954 Land-pebble Long Tons Ordinary superphosphate 4,912,435 Triple superphosphate 1,036,406 Nitra phosphate 12,851 Direct application to soil 577,231 Stock and poultry feed Fertilizer filler Elemental phosphorus, ferro-phosphorus, and phosphoric acid 622,563 Phosphoric acid (wet process) 439,056 Exports 1,061,619 Total 9,565,529 Hard-rock Elemental phosphorus, ferro-phosphorus, and phosphoric acid 74,303 Soft-rock Direct application to soil 90,519 Stock and poultry feed9019 Total 9,730,351 are likewise produced. The gypsum collects in settling ponds but the soluble compounds may be present in the waters that discharge from the ponds. Fluorine compounds are likewise formed in the second step of the process for triple superphosphate manufacture and, together with other stack gases (sulfur dioxide and carbon 50 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE dioxide) are captured by scrubbing with water. The whole new industry of synthetic detergents is a development of industrial chemical research in the discovery of new phosphate chemicals and their utilization. The expanded use of household detergents and water softeners has created an increased demand for elemental phosphorus. ORIGIN The traditional explanation of phosphate origin has been seri- ously challenged in recent years by a theory which proposes pre- cipitation of calcium phosphate from sea water. While it is recog- nized that significant amounts of phosphate are derived from the decay of organic matter, major quantities are formed by chemical precipitation. The depth of water at which phosphate precipita- tion occurs is an important factor in establishing the environment for precipitation from sea water. The theory as originally pre- sented suggests that the zone of deposition would lie between depths of 150 and 600 feet. The depth of this zone, however, has not been established and many deposits, including those of the land- pebble district, suggest that the deposition occurred in shallow water. The question of water depth is still an open issue and the mechanics of moving the upwelling water across wide shelf areas has been given as an objection to this theory. Such an objection may not be valid in the case of the Florida deposits because up- wellings that bring phosphatic waters from depth to the surface are known to occur in the Gulf of Mexico, and strong surface cur- rents that act much like the jet streams in the atmosphere have been recorded. Such currents are believed to be the source of the phosphate concentration associated with the so-called red-tide condition that sometimes occurs in the Gulf waters west of the peninsula of Florida. Such currents offer a plausible explanation not only for the establishment of a phosphate cycle but also for phosphorite precipitation from sea water and its deposition in shallow water. ALUMINUM The discovery of a continuous reduction process in 1886 marked the beginning of aluminum as a commercial metal. Its widespread use in both metallic and nonmetallic applications has occurred during the past 50 years. Aluminum is the most abundant metallic element in the earth's crust and among all metals it is second only to iron in volume of production. Bauxite, the principal ore of z Figure 17 Kibler-Camp Phosphate Enterprise, Sec. 18 Mine, Citrus County. The only company and mine producing hard-rock phosphate in Florida. 52 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE aluminum, is used in the production of metal, synthetic abrasives, chemicals and refractories. In the United States, bauxite production began in Georgia in 1889 but for every year since 1905 over one-half of the domestic production has come from Arkansas. Relatively small quantities of bauxite have been mined in Tennessee, Virgina, and Missis- sippi but in recent years, Arkansas, Alabama, and Georgia have been the only producing states. The North American continent has limited reserves of bauxite, and about 60 percent of the quan- tity used in the United States has been imported from British Guiana. Expansion of the aluminum industry during and after World War II brought about increased demands which are being met by shipments from the huge deposits in Jamaica. During 1942, enemy submarine activity in the Caribbean seriously cur- tailed shipments from South America and demonstrated the need for economical processes to utilize the vast quantities of low grade alumina materials which would substitute for bauxite. Extensive research programs have been conducted by federal agencies and by industry to find and develop competitive methods for the re- covery of alumina from clay and other materials. In the land- pebble phosphate district, both the raw matrix, which is the com- mercial source of phosphate rock, and that portion of the over- burden which consists of the altered zone of aluminum phosphate offer potential sources for alumina production. The fine or minus 150-mesh fraction of the matrix and the aluminum phosphate zone of the overburden contain from 15 to 30 percent of A1203 and of P205. More than 25,000,000 tons of raw matrix are mined annually to produce 10,000,000 tons of phosphate rock and pebble concen- trate, and it is estimated that 14,000,000 tons of aluminum phos- phate which occur in the overburden are moved and discarded as waste. The utilization of these materials and their potential ex- ploitation to produce not only phosphate for fertilizers, but also co-product and by-product recovery of alumina, fluorine, uranium, and possibly other materials of value, is under investigation. PORTLAND CEMENT In the United States, the manufacture of portland cement has grown to become the largest single industry in the entire field of nonmetallic industrial minerals. In 1954, the value of portland cement constituted nearly 30 percent of the value assigned to the nonmetallic minerals (fuels excluded) that were produced in the country. Cement is so low priced, easy to use, and durable that it MINING AND MINERAL RESOURCES has become the foundation stone of the construction industry. The first manufacture of portland cement in the United States was made in 1871 in the Lehigh Valley of Pennsylvania and produc- tion in the United States has increased steadily to reach the enormous production in 1955 of 292,600,000 barrels, valued at $791,000,000. Although data on the quantity of cement manufac- tured in Florida are unavailable, nearly 9,000,000 barrels were used in the State during 1955. During that year, the per capital use of cement in Florida was 2.67 barrels, and in the United States 1.80 barrels. Florida ranks third among the States in per capital use of portland cement and ninth in total quantity used. Portland cement is produced by heating or calcining a finely ground artificial mixture of lime, silica, alumina, and iron oxide in a rotary kiln to form a silicate clinker which is then pulverized. Definite proportions of these ingredients are necessary to produce a satisfactory product. Natural cement is produced by calcining at relatively low temperatures an impure limestone that contains the necessary proportions of silica, alumina and iron oxide. Ma- sonry (natural) cement is a special type of natural cement that is suitable as a mortar for bricks or other masonry work. Pozzolanic cement is produced by mixing powdered slaked lime with either volcanic ash or pulverized blast-furnace slag. This material differs from a slag portland cement in that the mixture is not calcined. All of these varieties of cement are classified as "hydraulic" inas- much as they will set or harden under water. Portland cement, however, is most widely known and used because manufacturers are able to control the properties of the product by proportioning the ingredients of the mixture from which it is made. Many different raw materials theoretically may be used in portland cement manufacture but only a few are actually used. Some argillaceous limestone, or natural cement rocks, have the approximate proportions of lime, silica, iron and alumina neces- sary for portland cement, while others require additions of minor quantities of one or more of these materials to produce the proper chemical mixture. More often, however, the necessary lime is supplied by one material (limestone, shells, or marl), the silica by sand or sandstone (or as a portion of the clay or shale that is used), the alumina by clays and shales, and the iron oxide by iron ore, or by high iron clays or shales. The huge kilns in which portland cement is manufactured rank in size with the largest pieces of moving equipment that are used by any industry. At the Lehigh Portland Cement Company's Bun- nell plant, rotary kilns that are 101/2 feet in diameter and 380 feet 54 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE long are in use, while those at the Tampa plant of the General Portland Cement Company, Florida Portland Cement Division, are 426 feet long. The capacity of the Tampa plant has been in- creased from 1,500,000 barrels at the end of World War II to 4,000,000 barrels annually as of January 1955. The Bunnell plant was completed in December 1952, at a designed capacity of 1,400,000 barrels. A plant expansion program, completed in 1956, increased the annual capacity to 2,500,000 barrels. Although the actual production data from these plants are not available, the demand for cement in Florida is much greater than the combined capacity of the plants. The quantity of portland cement sold and used in the State increased from two million barrels in 1945 to nearly nine million barrels in 1955. It is also reported that 2,500,000 barrels of cement were shipped to Florida from Puerto Rico, and 900,000 barrels from Europe during 1955. The great strength of concrete masonry structures is illus- trated by their remarkable resistance to windstorms. One of the most severe storms ever experienced in this country is believed to have been the 1926 Florida hurricane. Wind velocities soared as high as 125 m.p.h. and in some areas rainfall amounted to 15 inches during the 16 hours of the storm. The City of Coral Gables, then the only city in the United States restricted by law to con- crete construction, was in the direct path of the hurricane. Some 2,500 residences, apartments, and other buildings, all of concrete masonry construction, survived with only slight damage. There was not a single instance of total destruction. The inherent strength of concrete masonry construction is desirable in any structure and that type of building predominates throughout Flor- ida. A property owner may prefer to build principally with wood or brick rather than with concrete block or poured concrete, but almost without exception, every structure uses a certain quantity of cement in foundation, basement, mortars, floor or roof. The choice of principal structural material is governed by many factors including cost, personal preference, and building code specifications. Significant trends in the use of portland cement include the pre- stressing of concrete to impart sufficient strength in order that concrete beams and girders may be substituted for structural steel; the use of lightweight concretes to save structural steel, and the development of tilt-up construction of houses and small-sized com- mercial buildings. Information concerning these and other uses may be obtained from the Portland Cement Association, 33 West Grant Avenue, Chicago 10, Illinois, or their district office in Or- lando, Florida. MINING AND MINERAL RESOURCES The raw materials that are used by the General Portland Ce- ment Company, Florida Division, Tampa, and produced by that company in the State are limestone and clay. Huge quarries for limestone are situated in Hernando County, near Gay, and in Citrus County, a few miles southwest of Floral City. Clay is obtained from a pit located in the southern portion of Citrus County. The raw materials produced in Florida that are used in the manufac- ture of portland cement at the Bunnell plant of the Lehigh Port- land Cement Company are coquina and staurolite. The coquina is dredged from a quarry located adjacent to the plant and it con- sists of shell and sand of the Anastasia formation. The shell is separated from the sand and a portion of the latter is recombined with the shell in order to produce the correct proportion of calcium and silica. The mineral staurolite, a by-product of the Trail Ridge heavy mineral separation plant, is used to supply the alumina and a portion of the iron that is required by the cement formula. The elevation of the staurolite to the rank of an industrial mineral was accomplished by its utilization in portland cement manufacture at the Bunnell plant of the Lehigh Portland Cement Company. Portland cement is usually packed in 94-pound paper bags, which is equivalent to one cubic foot. The unit of measure in re- porting cement production is the 376-pound barrel which is equiva- lent to four 94-pound bags. The average value of portland cement in the United States rose from $1.46 per barrel in 1940 to $2.35 per barrel in 1950, to $2.86 per barrel in 1955. The average value of the Florida product is somewhat higher than that of the national average. The cost of construction of portland cement plants ranges be- tween $7 and $10 per annual barrel of capacity, with a minimum economic capacity of about 600,000 barrels per year. The high initial cost of a new plant has discouraged investment of capital by sources not already concerned with cement production. During 1956, both of the producing companies in Florida announced plans to construct new portland cement plants to be located a few miles west of Miami. The General Portland Cement Company will have a capacity of 2,500,000 barrels annually and is scheduled to begin operations late in 1957 or early in 1958. The Lehigh plant will have a capacity of 2 million barrels. 56 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE CLAY GENERAL STATEMENT AND CLASSIFICATION Clays are hydrous aluminum silicates mixed with varying pro- portions of impurities. These silicates occur in many mineral forms, each of which has distinctive properties that give rise to the suitability of the different clays to particular industrial uses. The principal industrial clays are kaolin or china clay, ball clay, fire clay, bentonite, fuller's earth, and miscellaneous or "common" clays. About three-quarters of all the clay that is produced enters into the manufacture of ceramic products. Kaolin is used for whitewares, cement, fillers, and other applications. Ball clays and fire clays are used by the ceramic industry. Bentonite and fuller's earth are used for clarifying and cracking petroleum products, foundry facings, drilling muds, insecticide carriers and other non- ceramic purposes. Miscellaneous clays include those materials gen- erally referred to as common clays and are used for manufacturing heavy clay products such as brick and tile and portland cement. The different types of clay have distinctive properties; never- theless, these properties show considerable variation within the same type. Significant properties of clays that are used for ce- ramic purposes include plasticity, dry and fired color, dry and fired strength, dry and fired shrinkage (or expansion), fired apparent porosity, density, softening point on firing, vitrification range, bloating, adsorption, and particle size and shape. Significant prop- erties for nonceramic uses vary with use and include texture, free- dom from grit, color, relative decolorizing ability and oil retention. No two clays are exactly alike and it is seldom possible to sub- stitute one clay for another without extensive experimentation. Most ceramic bodies contain several clays and any change in com- position results in uncertain firing behavior. For this reason, ce- ramic raw materials are usually produced for long periods of time and ample reserves are required before development and prouuc- tion can begin. Each clay possesses a number of characteristics that are more or less common to other clays, even though their physical and chemical compositions may have wide variations. For most pur- poses, the chemical composition is of little importance and chemical analyses serve only to indicate further investigation for a specific purpose or composition. The cost of such analyses may exceed that of a simple ceramic test which might be more meaningful to a competent clay technologist. In spite of the great advances that MINING AND MINERAL RESOURCES have been made during recent years in the field of ceramics and clay technology, many of the significant properties of clay are still evaluated by rule-of-thumb methods. The crystallographic structure and chemical composition of clay minerals have undergone extensive investigations during the past 15 years and new mineralogic classifications have been made. Clay minerals fall into three main structural categories. Most of the clay minerals fall into the layer-silicate types composed of micaceous or platy structures. This type is further subdivided into groups according to the characteristics of the layered structure. With reference to figure 18, it may be seen that the clay minerals having layered structures fall into the kaolinite group, the mont- morillonite group, the illite group and the mixed layer group. The clay minerals of the chain-silicate type have fibrous structures and are classified in the palygorskite group. Clay minerals that have an amorphous silicate structure are classified in the allophane group. KAOLIN Kaolin, or china clay, is a mixture of clays that has the mineral kaolinite as an important part of its composition. Kaolins are not uniform in physical properties but their chemical composition ranges within narrow limits and good grades contain 37 to 40 percent alumina, 45 to 55 percent silica, 8 to 15 percent ignition loss, and minor amounts of ferric oxide, titania, alkaline earth oxides and alkali oxides. Whiteness, both in the dry and fired con- dition, is an important property in kaolins used in paper fillers and whiteware and this property requires a low content of iron compounds. Most kaolins have low plasticity, low dry and fired strength, low drying and firing shrinkage and high fired porosity. The notable exception to these characteristic properties is the well- known plastic kaolin of Florida that is produced in Putnam County by the Edgar Plastic Kaolin Company and the United Clay Mines Corporation. This material has physical properties that are inter- mediate between the ball clays and the more typical kaolins. The commercial deposits of kaolin in Putnam County consist of a mixture of sand and clay with the clay content averaging about 18 percent of the material that is mined. This kaolin mixture is beneficiated by removal of impurities, principally quartz grains and minor amounts of mica, feldspar, and heavy minerals, through a series of disintegrating, washing, screening, classification, thick- ening, filtering and drying operations. Disintegration by hammer mills and air classification to produce dry pulverized material of specified particle size complete the milling process. Fibrous Types Chain Structure Palygorskite Koolinite Mo Group Group I I Polygorskite Koollnite Ml (Florldin) Halloysite, 2H20 Be (Attopulgite) Hydroted holloysite,4H20 Sepiolite Nocrite He Gornierite Dickite So 0 a Micaceous or Ploty Types Amorphous 0 Loyered Structures Types ontmorillonite Illite Mixed Layer Allophone Group Group Group Group I- I I I ontmorillonite Illite Anauxite Allophono dellite Glouconito Chlorite Nontronite Vermiculite-chlorite ectorite Koolinite- nontronite Iponite Montmorillonite-illite After Grim,1953 Mielenz and King, 1955 Figure 18 Classification of clay minerals. MINING AND MINERAL RESOURCES The uses for kaolin may be divided into four general classi- fications: fillers, whiteware, refractories, and cement. For paper filler, the physical properties of grit, color, particle size, and retention determine its suitability. For rubber, where kaolin com- petes with carbon black and zinc oxide, desirable properties in- clude uniformity, purity, fineness of particle size, absorption and dispersion characteristics. For oil cloth and linoleum filler, kaolins should be white, free of grit, and should slake readily to a smooth cream or slip and have low oil absorption. For paint where kaolin is used as a pigment as well as an extender, fineness of grain size and freedom from grit are essential but the only reliable evalua- tion test for its use in paint is the endurance of the paint that extends over a period of years. Kaolins find use as fillers in a num- ber of other products, textiles and window shades, calcimine, cray- ons, toilet and tooth powders, soaps, polishing compounds and matches. Tests and specifications for these uses have not been established. Whiteware is a clay product manufactured from a combination of white burning kaolin and ball clay, feldspar, ground silica or flint, and other ingredients. The kaolin content of various white- ware bodies ranges from 10 to 50 percent of the dry weight of the ingredients and averages about 25 percent. The ball clay content ranges from 10 to 30 percent; feldspar from 5 to 40 percent; and flint up to 40 percent. To replace the feldspar, both nepheline syenite and talc are used as substitutes. The chief types of white- ware, include pottery, tableware, electrical porcelain, floor and wall tile, and sanitary ware. The quantity of kaolin used in the manufacture of refractories has increased during recent years and this trend probably will continue because new supplies of high grade fire clays are not being found. The refractories made from the kaolins of the Coastal Plain of Georgia, South Carolina and Florida have not been fully evaluated but for some uses they are comparable with the re- fractory brick made in Missouri and Pennsylvania. Because the specifications for kaolin used for refractory raw materials are not as exacting as those for some ceramic uses and because there is an increasing demand for firebrick, the utilization of the kaolins of Florida for this purpose may be considered for the establishment of a new industry in the State. Stoneware clays of Jackson, Washington, and other counties in West Florida are suitable for use as fire clays and are capable of withstanding temperatures above 2,9000F. The clays found in the Chipley area that fire to a light buff or cream color were 60 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Figure 19 Dredge of the Edgar Plastic Kaolin Company pit, Edgar, Putnam County. The overburden is removed by pan scrapers and the clay-sand strata are recovered by suction dredge. formerly produced and utilized without beneficiation to make brick. This product was used for common brick although the p.c.e. (pyro- metric cone equivalent) was 33. Besides having a high p.c.e., re- fractory brick must withstand rigid thermal spelling and high- temperature load tests. Super-duty brick has a p.c.e. of 34 or higher; high-heat duty refractories 32-33, while intermediate-duty refractories have a p.c.e. of 31-32. In the cooler portions of in- dustrial furnaces low-duty refractories that have a p.c.e. of 29 give excellent service. BENTONITE The original material that was named bentonite is a greenish- yellow plastic clay found in the Black Hills area of Wyoming and South Dakota. The name implies neither an exact mineralogical composition nor definite physical or chemical properties. Clays found in other localities that had some of the characteristics of the original bentonite were called bentonite and in this way the group of clays that consist chiefly of montmorillonite or beidellite or mixtures of these materials (see fig. 18) became known as ben- tonite. Two main types are distinguished by physical properties: (1) the swelling variety absorbs large quantities of water, up to MINING AND MINERAL RESOURCES 5 times its weight or 15 times its volume and remains in suspen- sion when dispersed in water; (2) the nonswelling variety that absorbs only a moderate amount of water, and settles rapidly from water dispersions. The swelling bentonites characteristically have sodium as an exchangeable base, while the nonswelling varieties have calcium. The sodium bentonites are preferred for drilling muds and the calcium bentonites are used in oil refining. Both varieties find use as the bond in manufactured molding sands. The suitability of bentonites for commercial uses depends upon physical characteristics and chemical analyses are of little value. The calcium bentonites that are produced chiefly in Mississippi are highly adsorbent when activated with acids and compete with fuller's earth in the oil refining industry. Several bentonite locali- ties are known in West Florida, particularly in Jackson County, but deposits of sufficient tonnage to warrant commercial develop- ment have not been found and are not indicated. FULLER'S EARTH General properties: Fuller's earth is an inexact term applied to certain clays that have a marked ability to adsorb coloring ma- terials from oils of animal, vegetable and mineral origin. Many clays have this adsorbing power to a slight or very limited degree and certain other clays, chiefly bentonites, as well as other min- erals, such as bauxite, can be made highly adsorbent by activation with acids or alkalies, but the term fuller's earth is generally re- served for clays that are naturally highly adsorptive. In most fuller's earths and practically all activable clays, montmorillonite is a dominant mineral, No definite clay mineral or group is im- plied in the name fuller's earth and the distinction between fuller's earth and other clays that have more or less bleaching power is not sharply drawn. The name as generally used has no generic or mineralogical significance. The fuller's earth that is produced in the Florida-Georgia district contains the clay mineral palygorskite ("floridin" or "attapulgite"). The name "attapulgite" was first used (Grim 1942) in 1935 by DeLapparent to apply to a hydrous aluminum magnesium silicate found in the fuller's earth from At- tapulgus, Georgia, and Quincy, Florida, even though this material had been called "floridin" since 1910. An essential component of its structure, determined by Bradley in 1940, is that the silica chains of the molecule are arranged similar to those of the amphi- bole minerals. The fibrous nature of the lath-like crystals of "atta- pulgite" is apparent under magnifications reached by the electron microscope. The ideal formula, [ (OH2) (OH) 2MgsSi8020 4H20], 62 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE contains no aluminum but there is considerable replacement of the magnesium by aluminum. Buehrer (1955) has shown by X-ray diffraction analysis that the main clay mineral in the deposits of "attapulgite" in the Florida-Georgia fuller's earth district is paly- gorskite, a valid mineral name of long standing. Palygorskite has a very similar, if not identical chemical composition and X-ray diffraction pattern to attapulgite, consequently the name "paly- gorskite" has precedence over "attapulgite." In most fuller's earths and bentonites, the clay mineral mont- morillonite is the dominant constituent. The fuller's earth pro- duced in the Florida-Georgia district contains as an essential con- stituent palygorskite ("floridin" or "attapulgite"), the physical and chemical properties of which produce a fuller's earth that has many superior properties. The use of fuller's earth for its adsorbent properties dates from ancient times and the clay-like earthy substance obtained its name because the clay was used by fullers to full, or remove, grease and fat from woolen cloth. The first discovery in the United States of clay suitable for fuller's earth was made at Quincy, Florida, in 1893, where the earth has been produced com- mercially since 1895. Extensive deposits of the clay occur in Gadsden County, Florida, and in Decatur County, Georgia, where mining began in 1907. Since 1896, the details of mining and pro- duction have appeared annually in publications of the U. S. Geo- logical Survey and the U. S. Bureau of Mines. From these reports, it may be seen that for many years the United States has been the world's leading producer and consumer, of fuller's earth. Do- mestic production increased steadily to a peak of over 335,000 tons in 1930, almost parallel to the increase in petroleum production. During the next decade, the industry experienced a sharp decline in production to a low of about 146,000 tons in 1940. This decline is attributed to changes in petroleum refining methods, increased use of colored gasolines and the substitution of activated benton- ites, activated bauxite, and synthetic magnesium silicate in the mineral oil bleaching industry. With reference to table 6, which shows the annual production of fuller's earth in the Florida-Georgia district and in the United States for the years 1940 to 1955 inclusive, it may be seen that the combined output from Florida and Georgia constituted in 1940, about 54 percent of the quantity and 62 percent of the value of the total United States production; in 1955 these states produced 67 percent of the quantity and 78 percent of the value of the fuller's earth production. MINING AND MINERAL RESOURCES Table 6 Production and Value of Fuller's Earth 1940-1955 Florida-Georgia U. S. Total Year Short Tons Value Short Tons Value 1940 79,898 $ 917,365 146,568 $1,471,083 1941 91,925 1,075,318 207,446 2,111,674 1942 83,007 1,091,062 204,244 2,139,670 1943 105,647 1,444,936 271,667 2,664,027 1944 128,654 1,833,682 294,737 3,297,064 1945 134,401 1,939,035 296,368 3,463,913 1946 144,214 2,100,652 298,752 3,702,993 1947 168,557 2,699,660 329,068 4,660,614 1948 188,014 3,224,169 342,081 5,273,851 1949 181,933 3,194,551 320,906 5,199,642 1950 247,390 4,273,890 396,025 6,504,733 1951 299,071 5,258,330 483,623 8,131,761 1952 270,261 4,829,552 422,853 6,875,483 1953 271,187 5,093,501 435,837 7,614,759 1954 263,571 5,244,591 376,321 6,861,603 1955 Est. 250,000 Est.5,980,000 369,719 7,620,319 Data-U.S. Bureau of Mines In recent years, all of the Florida production has come from mines located in Gadsden County, but fuller's earth was formerly mined in Marion and Manatee counties. The abandoned pits in sec. 34, T. 13 S., R. 20 E., Marion County, and sec. 10, T. 34 S., R. 18 E., Manatee County, mark the sites of these operations. The clay mineral found at the Marion County locality is montmorillonite while the clay minerals found at the Manatee County locality con- sist of a mixture of montmorillonite and palygorskite ("floridin" or "attapulgite"). Recent studies of the clay mineral composition of the sediments in the land-pebble phosphate district have re- ported palygorskite ("attapulgite") as a component of the over- burden and of the matrix. The Florida-Georgia fuller's earth dis- trict includes portions of Gadsden County, Florida, and Decatur and Grady counties, Georgia, and the locations of active mines and plants are shown on the sketch map, figure 20. Florida-Georgia District: Exposed at the surface throughout the district, the Hawthorn formation is nearly horizontal and attains a thickness in excess of 200 feet.' The City of Quincy water well penetrated 210 feet of sediment assigned to this formation. There are oth continental and marine fossils above and below the fuller's earh beds, indicating that the sediments were laid down during a ransitional period, probably in shallow fresh water along a sea coast. Throughout the district, the Hawthorn formation contains lenses of fuller's earth and of dolomitic limestone but, for the most 64 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE part, consists of poorly sorted, coarse to fine-grained argillaceous sands. In a typical section as exposed in the mines, there are two beds of fuller's earth, each two to eight feet thick, separated by a bed of gray, clayey sand, which is usually less than five feet in thickness. The sandy stratum between the fuller's earth beds yields manatee and other vertebrate fossils, as well as Pectens, oysters and fossil wood. The overlying sandy clays that make up the remaining portion of the section generally contain lumps and pebbles of fuller's earth in the base and grade upward into a brown quartz soil zone at the top. In some areas, the upper clay bed is too thin to be mined or lenses of sand may be present in it. Under such conditions, the clay is removed with the overburden. Mining practice consists of removal of overburden by dragline, bulldozer, or pan scrapers, depending on the depth of the over- burden and the distance that it must be moved. The clay bed is carefully cleaned and the dragline loads the clay on trucks for removal to the processing plants. Very little blasting is necessary in the removal of the overburden but the clayey sand layer be- tween the beds of fuller's earth may require blasting to loosen it sufficiently for removal by the dragline. Preparation: In the preparation of fuller's earth for market, three processing treatments are utilized to control the properties of fuller's earth; these are extrusion, drying, and milling. The crude fuller's earth is crushed, kneaded with water in a pug mill, and then fed through an auger-type extruder in which the plastic earth is forced through openings of about three-quarters of an incn in diameter to form rods of fuller's earth. In this extrusion pro- cess, laminations in the earth are disrupted, the apparent density of the material is lowered, and both the porosity and the decolor- izing capacity of the product are increased considerably. The drying temperatures have a marked effect on the characteristics of plasticity, dehydrating capacity, and decolorizing capacity. For the colloidal product used as drilling mud, it is necessary to dry the clay at relatively low temperatures (below 250 F) in order that the earth will disperse readily in water; in order to develop the maximum absorptive capacity, a higher drying temperature is required. Absorbent grades of fuller's earth for use on floors are dried at temperatures above 7000 F to prevent the product from muddingg up" in water. The milling process consists of a series of crushing, grinding and sifting operations to produce granules and powders. The grades produced range from granules of 16 to 30 mesh to powders 90 to 95 percent finer than 325 mesh. I WI* UT COUNTY SMIESO LEGEND ** A MINERALS AND CHEMICALS CORP OF AMERICA ' + FS. VIFLORIDIN GO. 4" z MINE Figure 2b Location of the principal mines and plants in the Florida-Georgia fuller's earth district. Location of the principal mines and plants in the Florida-Georgia fuller's earth district. 66 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE . Figure 21 The Floridin Company's Frank Smith No. 2 mine showing the dragline with a 1%-yard bucket used to remove overburden from the clay bed. The area to the right has been leveled by pan scrapers. Uses: Decolorizing and refining mineral oil and vegetable oil were formerly the main uses for fuller's earth, and as late as 1943 more than 87 percent of the production was consumed in these uses. For many years, fuller's earth has been on the market for use in rotary drilling muds, but advances made in well drilling techniques in 1943 and 1944 resulted in increased gtnnages to be used by the petroleum exploration industry. In 1955, 13 percent of the pro- duction was sold for drilling mud. Beginning in 1943, granular grades of fuller's earth were first marketed for absorbent use and this product was an immediate success. This cleaning agent finds use in service stations, factories, machine shops, bakeries, and other establishments where oil and grease spills are likely to occur. Measured in terms of tonnage consumed annually, these absorbent uses have become the most important market for fuller's earth and in 1955, 37 percent of the production was consumed in these uses. In 1946, the large adsorption capacity of pulverized fuller's earth was utilized in processing the newer organic insecticides and it has become an important carrier of insecticides and fungicides. In 1955, these uses ranked second in terms of tonnage and ac- counted for 25 percent of the production. The quantity of fuller's MINING AND MINERAL RESOURCES Figure 22 Chesebrough mine of the Floridin Company, located south of Quincy, Florida, showing dragline with 3-yard bucket and 90-foot boom used to remove 40 feet of overburden and to load trucks. In the portion of the mine under develop- ment, the clay bed reaches a thickness of 16 feet. earth that was utilized in filtering and decolorizing mineral oils and vegetable oils decreased to 16 percent of the 1955 production. MISCELLANEOUS CLAYS Miscellaneous clays include those that are frequently designated as surface clays or common clays and the clay products com- -panies that utilize them usually mine and process them. Products that are made from common clays include building bricks, sewer pipe and roofing tile, as well as lightweight aggregate and portland cement. Throughout the country, production of common brick, hollow tile and roofing tile has not kept pace with industrial growth. Utilization of Florida clays for these materials has de- creased and no modern clay brick plants are located in the State. Locality and firing test data on a number of clay deposits are in- cluded in Florida Geological Survey Information Circular No. 2, and in Florida Geological Survey Fifteenth Annual Report. The only clay that is utilized as an ingredient of portland ce- ment is mined in Citrus County by the General Portland Cement Company, Florida Portland Cement Division. For this purpose, 68 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE no special requirements are necessary but the clay must provide the alumina and silica for the cement formula. Clays that are suitable for lightweight aggregate production must be naturally bloating clays or must have ingredients added to them before processing to produce bloating. At the present time, no lightweight aggregate manufacturing plant that utilizes Florida clay is located in the State. A plant near Ellenton, Mana- tee County, formerly produced aggregate from a clay which had previously been used to manufacture fuller's earth. This plant, abandoned and dismantled soon after World War II, produced the aggregate called "nodulite" which was used in the manufacture of concrete ships and barges at Tampa. During recent years, the U. S. Bureau of Mines, working in cooperation with the Florida Geological Survey and others, have conducted a search to find suitable material in Florida for making lightweight aggregate. Tests have been conducted on the washery slimes produced in the processing of land-pebble phosphate. While an acceptable aggre- gate was made, the cost of drying the slimes was so great that commercial utilization was prohibitive. Tests thus far conducted on clays from localities throughout the northern portion of the State have failed to indicate a natural bloating clay that is suitable for aggregate manufacture. DIATOMITE Diatomite or diatomaceous earth is a valuable earthy material that is composed of minute particles of opaline silica, the 'ossil remains of microscopic aquatic plants related to algae. This ma- terial is essentially hydrous amorphous silica and pure varieties are chalk-like in appearance, light in weight, porous and fr/able. When pure and dry, its apparent density is less than one so that it will float on water until saturation overcomes its bouyancy. More than 10,000 varieties of diatoms have been classified and these occur in every conceivable shape. The acceptance of diatomite by consumers depends on the physical structure, size, shape, and purity of the material. The 1954 output was utilized in the following ways: 51 percent in filtration of sugar, beverages, water, pharmaceuticals, oils and other liquids; 29 percent as a filler in rubber, paper, asphalt, plastics, explosives, insecticides, paints and other products; 8 per- cent in the manufacture of insulation, and 3 percent in abrasives. Miscellaneous uses such as absorbents, catalyst carriers, as poz- zolanic material in concrete, and in ceramics. In recent years, MINING AND MINERAL RESOURCES diatomite produced in the United States exceeded 300,000 short tons per year, valued at the mines at nearly $10,000,000. Uniformity in grade and high quality standards are maintained in the industry, except when the diatomite is supplied from local sources or for such purposes as concrete admixture. In 1954, Cali- fornia led all states in production, followed by New Mexico, Ne- vada, Oregon, Washington and Arizona. Diatomite occurs in three types of deposits: (1) ancient marine beds, such as the California deposits that cover several square miles and are 700 feet thick in places; (2) deposits adjacent to rivers and lakes that contain fresh-water diatoms; and (3) deposits in lakes and swamps where deposition and accumulation is still going on. De- posits of the second and third types are found in Florida and these contain more or less organic matter in the form of muck and peat. From such wet, bog-type deposits, recovery by dredges, pumps or dragline would be required and preparation would include de- watering by draining or pressing, drying on racks or in kilns, calcining, grinding and air classification. For nearly all uses free- dom from impurity is important and in filtration uses the type, size, shape of the diatoms as well as the absence of broken and very small specimens are important factors that influence the rate of flow and clarity of the filtrate. Careful grading of the diatoms to produce a uniform product that consists of the most advantageous shapes and sizes is necessary to obtain a superior filter aid. Diatomite has many industrial applications and products that are filtered with the aid of diatomite include acids and chemicals, polluted waters, petroleum compounds, varnishes, shellacs, waxes, resins, gum solutions, sugar solutions, vegetable oils, animal fats, gelatins and many others. As a mineral filler, diatomite adds bulk strength, absorptiveness and other desirable physical properties to asphalt products, rubber, and paper products, plastics, insecticides, explosives and other chemicals. As an insulating material, diat- omite is used in industrial furnaces and kilns for heat and in building construction for both heat and sound insulation. Diat- omite is used as an abrasive, as a support and carrier for cata- lysts in chemical processes, as a source of silica in ceramic bodies and glazes and in the manufacture of "water glass," or sodium sili- cate. Its characteristic to absorb up to 200 percent of its weight of water is made use of in desiccants and absorbents. The problem of utilizing the relatively small deposits that exist in Florida, and in other eastern states, continues to attract the at- tention of possible producers because the largest markets are 70 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE located in the eastern states, the huge reserves of easily mined and processed diatomite that exist in the Pacific Coast states, and Nevada, are more than ample to supply the anticipated expanding needs for diatomite. It is possible, however, that some of the de- posits of Florida, particularly those in Polk County, could be pro- duced commercially as a by-product. In part of the land-pebble phosphate district, diatomaceous muck and peat occur in the overburden above the phosphate ore bed. The economics of pro- ducing diatomite from this material that would otherwise be re- moved and discarded as overburden is under study by at least one of the major phosphate producers. A review of the diatomaceous earth localities in Florida is in- cluded in Florida Geological Survey Bulletin No. 30, The Peat De- posits of Florida. LIME Lime is a calcium oxide (CaO), or the combined oxides of cal- cium and magnesium (Ca-MgO) and does not occur in nature. It is a product manufactured from limestone (CaCO) or dolomite [CaMg(CO,) 2] by the process of calcination, in which carbon di- oxide (CO2) is driven off at moderately high temperatures. For most uses, high calcium and dolomitic limes are interchangeable. Lime has numerous uses and the principal groups of uses include: (1) industrial and chemical applications, such as metallurgy, alka- lies (ammonium, potassium, and sodium compounds), paper mills, calcium carbide and cyanamide, water purification and glass; (2) building materials such as finishing lime and mason's lime and mortar; (3) agricultural lime for soil improvement, and (4) re- fractory lime, or dead-burned dolomite, is calcined at high tem- peratures to produce a product that has a high melting pointand is suitable for furnace linings. Within the lime industry in the United States, there is a long and continued trend toward fewer and larger plants. The number of lime plants has decreased from 1,073 in 1910, to 336 in 1930, to 154 in 1954, when more than 60 percent of the total output was produced by 26 plants. Approxi- mately six percent of the annual production of limestone and dolo- mite is consumed by the lime manufacturing industry. The only commercial lime producer in Florida is the Dixie Lime Products Company, located at Reddick, Marion County. That company has nine shaft kilns and one hydrator and produces high calcium quicklime and hydrated lime. Both wood and fuel oil are utilized to burn the limestone and the capacity of the plant is MINING AND MINERAL RESOURCES approximately 12,000 tons of quicklime annually. The only other lime producer in Florida is the by-product production from the Hialeah water softening plant that is operated by the City of Miami. In this water treatment plant, the calcium carbonate that is removed from the water is recalcined in an oil fired rotary kiln to produce quicklime. Between 10 and 15 percent more quicklime is produced than is utilized in the water treatment process and this excess is sold to other municipal water treatment plants in Florida. The rotary kiln in use has an annual capacity of about 26,000 tons of quicklime. The apparent consumption of lime in Florida as reported by the U. S. Bureau of Mines indicates that the State is deficient in lime production and that considerable quantities are purchased from other states. During recent years, data on the production of lime within the State have not been made available for publi- cation, nevertheless, the capacity of the existing plants is about one-third the tonnage of lime that is consumed within the State, see table 7. Because there are considerable variations in the phys- ical and chemical properties of limes, specifications for a particu- lar use or industry may require shipments from distant points. Not only do the physical and chemical characteristics of the lime- stone but also the rate of heating, the temperature, and other kiln factors influence the properties of the finished product. Table 7 Apparent Consumption of Lime (Both Quicklime and Hydrated Lime) Sold or Used in Florida Year Quantity Short Tons 1945 67,586 1946 77,103 1947 80,070 1948 103,853 1949 100,427 1950 99,559 1951 107,005 1952 117,180 1953 139,720 Because fragmentation of the limestone in the quarrying pro- cess produces small sizes of rock that are not suitable for kiln feed, most lime companies also produce agricultural limestone and crushed stone for concrete aggregate. By use of modern shaft kilns, not more than three-quarters of the rock that is quarried is suitable for loading into the kilns. In order to manufacture 100 tons of lime per day, it would be necessary to quarry about 250 72 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE tons of rock and the disposal of the finer sizes of rock becomes an important factor in the success of the operation. The rotary kiln makes possible the utilization of finer materials but the cost of such equipment is considerably more. The design of calciners of the vertical type has undergone changes in recent years to alloW use of smaller sizes of rock. The recovery and utilization of the carbon dioxide gas that is driven off in the calcining process is a serious problem in the industry because nearly one-half the weight of the kiln feed is lost as this gas is dissipated into the air. By far the largest quantity of lime enters chemical and indus- trial processes and new lime plants may be expected in Florida with the establishment of new lime-consuming industries. The leading volume consuming uses of lime include metallurgical ap- plications as a flux in steel manufacture, in nonferrous smelting, and in ore concentration; in the manufacture of alkalies (ammon- ium, potassium, and sodium compounds); in paper mills; water purification; in calcium carbide and cyanamide manufacture; in glassworks, and in sewage and industrial waste treatment. FLUORINE The element fluorine occurs in minute quantities in a large number of rocks and minerals but large quantities of the element are found in only two commercial minerals, fluorite and cryolite, both of which are distinctly uncommon. A small area located along the Ohio River in southern Illinois and western Kentucky processes about 80 percent of the fluorite while several smaller deposits in Colorado, New Mexico, and other western states contribute to the quantity mined. In the United States, fluorite, or fluorspar, is the only fluorine mineral of commercial importance; and the only other fluorine mineral of commerce, cryolite, is obtained from only one locality situated in Greenland. In recent years, the domestic pro- duction of fluorite amounted to about two-thirds of the-quantity used in this country but current trends indicate imports will in- crease to supply over one-half the quantity used by United States industry by 1965. Fluorine compounds are used in the production of aluminum, high-octane gasoline, Freon refrigerants, and in the manufacture of steel, glass, and enamels. The reserves of fluorine contained in the fluorapatite, the min- eral that constitutes the bulk of the cellophane or phosphate rock produced in the land-pebble field of Polk and Hillsborough coun- ties, are very large, Phosphate rock contains 1 to 3 percent fluorine which may be recovered as a by-product in the manufacture of MINING AND MINERAL RESOURCES superphosphate fertilizer. This by-product is not limited to plants located in Florida, and is produced wherever superphosphate plants are located. The Bureau of Mines reports show that in 1955, there were 19 plants reporting production of fluorine by-products. Only two of these were located in Florida. In the acidulation process for fertilizer manufacture, phosphate rock is treated with sulfuric acid and about one-half of the fluorine is evolved as a toxic gaseous mixture which may be captured in water absorption towers or in a bed of lump limestone. A large potential source of fluorine chemicals exists in the phosphate industry, although recovery of this material is practiced only to a small extent at the present time. The development of competitive methods for the recovery of fluorine compounds from phosphate rock not only will relieve a possible shortage of fluorite but also will provide a market for a toxic gas that has caused much concern to the phosphate in- dustry. New techniques to improve the present methods for de- fluorination of phosphate rock and to produce fluorine by-products that have industrial value are actively being sought by the research programs conducted by the industry. GYPSUM Measured by production and sale of gypsum products, the gyp- sum industry is one of the most important in the nonmetallic field. Although the United States has huge reserves of gypsum, con- siderable tonnages of crude ore are imported for use in consuming areas that are situated in the Atlantic coastal states. Much of the raw gypsum that is consumed in Florida by the gypsum products plant at Jacksonville and by the portland cement plants, is im- ported from Nova Scotia. Gypsum hydrouss calcium sulfate) is a common mineral and the large or most important deposits of the material are believed to have been formed by the evaporation of sea water. Many gyp- sum beds were originally deposited as anhydrite (anhydrous cal- cium sulfate) which was changed to gypsum in alteration pro- cesses associated with weathering. The minor occurrences of gyp- sum in Florida, particularly the clear or slightly stained crystals, are associated with the sulfur waters which have encountered shell or limestone fragments. Several gypsum localities are known in Florida but none has enough indicated tonnage to be worked. The earliest report of gypsum in the State was published in 1899 in the U. S. Geological Survey's Twentieth Annual Report (U.S.G.S. 20th Ann. Rept., part 6, cont. p. 662-663, 1899) and records a 74 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE gypsite deposit in the E1/2, sec. 23, T. 20 S., R. 21 E., Sumter Coun- ty. This material was described as a clay-like substance that hard- ens upon exposure to air; and that the surface deposits occurred as hummocks from three to six feet high. Gypsum crystals are found in the alluvium of the St. Johns River valley, and at the locality three miles east of Christmas, Orange County, where scattered gypsum crystals up to three-quarters of an inch in length are present at a depth of four feet. Scattered crystals of gypsum have also been obtained from the St. Johns River valley at Sanford, Seminole County. In addition to natural gypsum, a calcium sulfate waste product is obtained in the preparation of superphosphate fertilizer. This "gypsum" could be recovered, however, from a commercial point of view; the quantity of such material is rather small. The possi- bility of a by-product use for this "gypsum" presents an interesting problem in industrial chemistry for its conversion into ammonium sulfate fertilizer, or some other industrial chemical. RADIOACTIVITY SURVEYS Airborne radioactivity surveys have been made in Florida by the U. S. Geological Survey during their investigations of the uranium and thorium content of the surface formations of the State. These investigations were carried out at the request of the Division of Raw Materials, Atomic Energy Commission. The areas of the State that were covered by these surveys are shown on figure 23, and the index numbers shown on the map correspond to the following government publications: REPORTS CONTAINING RADIOACTIVITY DATA FOR AREAS IN FLORIDA (Refer to numbered localities on figure 23) Index No. 1. Moxham, R. M., and Johnson, R. W., Airborne Radioactivity Survey of Parts of the Atlantic Ocean Beach, Virginia to Florida, U. S. G. S., Trace Elements Memorandum Report 644, June 1953. 2. Meuschke, J. L., Moxham, R. M., and Bortner, T. E., Airborne Radio- activity Survey of the Gulf of Mexico Beach between Sanibel Island and Caladesi Island, Florida, U. S. G. S., Trace Elements Memorandum Report 678, November 1953. S3. Moxham, R. M., Airborne Radioactivity Surveys for Phosphate in Florida, U. S. G. S., Trace Elements Investigations Report 387, August 1953. Moxham, R. M., Airborne Radioactivity Surveys for Phosphate in Florida, U. S. G. S., Geological Circular 230, 1954. MINING AND MINERAL RESOURCES INDEX TO RADIOACTIVITY SURVEYS IN FLORIDA 'I' Figure 23 Index to reports on radioactivity surveys in Florida. 4. Cathcart, J. B., Drilling of Airborne Radioactivity Anomalies in Flor- ida, Georgia, and South Carolina-1954, U. S. G. S., Open file report released September 30, 1954. 5. Moxham, R. M., Airborne Radioactivity Survey in the Folkston Area, Charlton County, Georgia, and Nassau County, Florida, U. S. G. S. Geophysical Investigations Map GP 119, 1954. 6. Meuschke, J. L., Airborne Radioactivity Survey of the Fort Myers Area, Charlotte and Lee Counties, Florida, U. S. G. S., Geophysical Investigations Map GP 121, 1954. 7. Meuschke, J. L., Airborne Radioactivity Survey of the Gardner Area, DeSoto, Hardee, Manatee, and Sarasota Counties, Florida, U. S. G. S., Geophysical Investigations Map GP 122, 1955. 8. Search for and Geology of Radioactive Deposits, Semiannual Progress Report, December 1, 1952 to May 31, 1953, U. S. G. S., Trace Elements Investigations Report 330, June 1953. 9. Geologic Investigations of Radioactive Deposits, Semiannual Progress Report, June 1 to November 30, 1953, U. S. G. S., Trace Elements In- vestigations Report 390, December 1953. 10. Geologic Investigations of Radioactive Deposits, Semiannual Progress Report, December 1, 1954 to May 31, 1955, U. S. G. S., Trace Elements Investigations Report 540, June 1955. 76 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE 11. Geologic Investigations of Radioactive Deposits, Semiannual Progress Report, December 1, 1953 to May 31, 1954, U. S. G. S., Trace Elements Investigations Report 440, June 1954. 12.(a) Cathcart, J. B., and others, The Geology of the Florida Land-Pebble Phosphate Deposits, U. S. G. S., Open file report released March 1953. (b) McKelvey, V. E., and others, Domestic Phosphate Deposits, U. S. G. S., Open file report released March 1953. 13. Contributions to the Geology of Uranium and Thorium, U. S. G. S. Professional Paper 300, 1956, 739 pp. The following chapters deal with Florida geology: (a) Natural occurrence of uranium in the United States-a summary, by Hobart E. Stocking and Lincoln R. Page, pp. 5-12. (b) Distribution and occurrence of uranium in the calcium phosphate zone of the land-pebble phosphate district of Florida, by James B. Cathcart, pp. 489-494. (c) The aluminum phosphate zone of the Bone Valley formation, Florida, and its uranium deposits, by Zalman S. Altschuler and others, pp. 495- 504. (d) Geology of thorium deposits in the United States, by William S. Twenhofel and Katherine L. Buck, pp. 559-566. (e) Mineralogy of thorium, by Clifford Frondel, pp. 567-580. (f) Monazite in southeastern United States, by William C. Overstreet and others, pp. 597-604. LIGHTWEIGHT AGGREGATES GENERAL STATEMENT Lightweight mineral aggregates, when used with portland ce- ment, produce concrete that has a unit weight of less than 120 pounds per cubic foot. There are three principal types of light- weight aggregates that are employed according to the kind -r use of the concrete. In structural concrete, for use in monolithic con- crete for buildings, floors, roofs, partitions, bridge decks, etc., the main purpose is to reduce weight to economize on the design. For such purposes, the workability and strength characteristics of the lightweight concrete should be similar to ordinary concrete but the unit weight may range from 90 to 120 pounds per cub'c foot. In masonry uses, the concrete is usually precast or fabricate into machine-made units for walls and partitions that may be either load-bearing or nonload-bearing. For these uses, good insulating and sound-deadening characteristics are desirable in addition to lightweight and moderate strength. The range in unit weight for such concrete varies from 75 to 95 pounds per cubic foot. In insu- lation and fill uses, as in monolithic lightweight concrete for par- titions, walls, and floors, and roof fills, precast units are employed that have little strength but lightness and insulation values are desired. For such uses, the unit weight of the concrete varies from 35 to 75 pounds per cubic foot. MINING AND MINERAL RESOURCES The classification of lightweight aggregates is based on source of the material as either natural or artificial. Artificial aggregates may be by-products or specially manufactured. The most common natural lightweight aggregates are pumice, other volcanic rocks like scoria and volcanic cinders. By-product aggregates include cinders and coke while special manufactured aggregates are pro- duced from clay, shale, slate, furnace slag, perlite, vermiculite and other materials. These materials when processed develop a porous, vesicular, or exfoliated structure that results in a lightweight prod- uct. The most important properties to users of lightweight con- crete are unit weight, strength, durability, thermal conductivity, fire resistance, sound absorption, water absorption, shrinkage, and nailability. These characteristics vary with the type of aggregate, and the shape, size, and surface texture of the individual particles. No one aggregate can meet all of the various requirements and each has characteristics that suit the material for particular uses. Because lightweight aggregates are usually more expensive than ordinary aggregates, justification for their use involves considera- tion of the advantages offered with regard to weight reduction, thermal insulation, fireproofing, nailability, as well as savings in structural design. PERLITE AND VERMICULITE Expanded perlite has found wide acceptance in the construc- tion industry where it substitutes for sand in plaster and concrete. Perlite is a rock of volcanic origin containing silica and combined water and other gases which when heated to its softening tempera- tures will expand 4 to 20 or more times in volume. The resulting lightweight, glassy, white particles are used to make lightweight plasters and concretes as well as for loose-fill insulation. The quantity of perlite sold is limited by the furnace capacity available and an increase in number of plants may be expected in Florida. Most of the crude perlite is mined in Nevada, New Mexico, and Colorado where it is shipped throughout the United States. In 1955, there were 91 perlite processing plants located in the United States and three of these were situated in Florida, one each at Jacksonville, Vero Beach, and Hialeah. Approximately three-quarters of the production of expanded perlite is used as an aggregate in gypsum plaster where it replaces sand and the resulting plaster is lightweight, and has good thermal, acoustical, and fireproofing properties. Perlite is also used in con- crete to make poured roof decks and floors, and in prefabricated units of various kinds. Many minor uses have extended the 78 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE applications of this material as a filler for rubber, soap, paints, plastics, and resins, as well as a substitute for diatomaceous earth in filtration beds. Perlite is such a new material that all of its po- tential markets are not yet developed. Vermiculite is a micaceous material that is associated with ig- neous and metamorphic rocks. No deposits of this material are found in Florida but two companies operate plants in Jacksonville, Tampa, and Boca Raton to process crude vermiculite into a light- weight, exfoliated material that is used for insulation, lightweight aggregate in plaster, and for a soil conditioner. The raw material that is used by the Florida plants is obtained from deposits located in Montana, South Carolina, and South Africa. SLAG AND PUMICE Slag production in the State is a by-product of the electric furnace production of phosphorus. In this process, the molten slag from the furnace is chilled with water. If the molten material is immersed in water, a granular, glassy product is formed; if a water spray is used, the molten material expands into a cellular lump product that is crushed and screened. Slag is produced at Tarpon Springs by the Victor Chemical Works; at Pierce by the American Agricultural Chemical Company; and at Nichols by the Virginia-Carolina Chemical Corporation. The granular, glassy product finds use in road building whereas the expanded material is used as aggregate in making lightweight concrete products. The slag-producing industries of Florida do not furnish suffi- cient volume to satisfy the demand for lightweight aggregates by the concrete products companies of the State. Slags and expanded shale aggregates are shipped into the State from Alabama, Georgia and Tennessee. The cement products industries in the West Palm Beach and Miami areas utilize pumice, volcanic cinder and scoria imported from Greece. EXPANDED CLAY In order to develop a source of lightweight aggregate within the State, the Florida Geological Survey working in cooperation with the U. S. Bureau of Mines, has collected clay samples from a number of localities for testing and determination of the bloating or expansion characteristics. These tests have shown that most of the clays are too refractory for commercial utilization in the production of lightweight aggregate. Based on the data listed in table 8, the most promising clay deposits are situated in Clay, Citrus, and Volusia counties. MINING AND MINERAL RESOURCES 79 Lightweight aggregate can be produced from clay by two methods-the rotary kiln and sintering processes. The rotary kiln is similar to that used by the cement industry and the maximum temperature utilized is usually within the range 1,9000 to 2,100F. Most clays probably require pelletizing before firing and this can be done by means of a horizontal drum pelletizer, an extrusion ma- chine, or any apparatus where the clay can be mixed with a small quantity of water and be formed into small pellets. If the clay pellets agglomerate in the kiln, the discharge must be crushed to give the desired aggregate size. In the sintering process, the clay is mixed with from 5 to 10 percent coal, coke, or other fuel and pelletized. The mixture is fed into either a traveling grate, or a rotating hearth sintering machine where the charge is ignited and Table 8 Lightweight Aggregate Test Data from Selected Localities in Florida. Test Determinations by the U. S. Bureau of Mines Sample No. Needs and Range of Sticking Bloating Ex- County & Locality Thickness Bloat OF Temp. oF Quality trusion Alachua Road cut on State 0-273 2100-2200 2200 Good No Hwy. 26, sec. 4, 0-274 2100-2200 2200 Good No T. 10 S., R. 19 E. 6% ft. be- low 5 ft. of overburden Clay Auger sample 0-241 2100-2300 2300 Good No near old brick 2 ft. plant, sec. 6, T. 5 S., R. 24 E. Citrus Channel sample 0-229 2000-2300 2300 Excellent No from General 15 to 20 ft. Portland Cement Co.'s pit, sec. 3, T. 21 S., R. 19 E. Marion Clay exposed in 0-266 2000-2200 2000 Good No abandoned fuller's 30 ft. of earth pit, sec. 34, green plas- T. 13 S., R. 20 E. tic clay be- low 6 ft. impure limestone Volusia Auger sample Auger sam- 2000-2300 2300 Excellent No from sec. 26, pie 12 ft. T. 19 S., R. 31 E. clay 80 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE an induced draft draws the burning zone through the charge. The quantity of fuel in the clay mixture must be sufficient to heat the material to the bloating temperature. The product is a sintered cake that is crushed to the desired aggregate size. The first lightweight aggregate to be made from Florida ma- terials was produced at Ellenton, Manatee County, during World War II. In order to be assured a source of aggregate, the firm of McCloskey and Company that held a contract with the Maritime Commission to build 24 self-propelled concrete cargo carriers at Tampa, purchased land at an abandoned fuller's earth mine and established a lightweight aggregate plant. This property, situated in sec. 10, T. 34 S., R. 18 E., was acquired in September 1942 and aggregate made from fuller's earth was being produced at the rate of 300 cubic yards per day in June of the following year. The first concrete barge was launched in July 1943. The aggregate plant operated for only a relatively short time and after it was sold in 1947 by the War Assets Administration, the plant was dis- mantled. The manufactured aggregate was called Nodulite and consisted of spheres of clay that had a coating of sand or cement. These spheres were fired in rotary kilns, and the resulting Nodulite aggregate ranged in diameter from one-eighth inch to one inch approximately. Concrete made with the aggregate weighed ap- proximately 112 pounds per cubic foot and developed a crushing strength at 28 days of 7,000 pounds per square inch. In 1948, the U. S. Bureau of Mines published a series of tests that were made on some Florida clays and phosphate washery slimes to determine bloating characteristics and their possible use in lightweight aggregate manufacture. These data are listed in the U. S. Bureau of Mines Report of Investigations 4401, "Pro- duction of Lightweight Concrete Aggregates from Clays, Shales, Slates and other Materials." While an excellent aggregate was made from the phosphate washery slimes, the principal objection for use of this material is its high water content which reaches 40 percent by weight. LIMESTONE DIMENSIONAL STONE The term "dimensional stone" is applied to slabs or blocks of a natural stone that are cut or broken into shapes that are suitable for utilization in buildings or construction. The product may have rather rough surfaces or may be polished, depending upon its use. The quarrying of dimensional stone is done with great care in MINING AND MINERAL RESOURCES order to produce blocks that are suitable for sawing, splitting, carving and polishing. In general, stone is difficult to work and is not adapted to mass production methods. The use of stone for con- struction began, in the United States, with the earliest settlements and the coquina found on Anastasia Island has the distinction of being the first dimensional stone used. The oldest buildings in St. Augustine were constructed, at least in part, of blocks cut from the shell limestone known as coquina that makes up a portion of the Anastasia formation. With the development of the building industry, stone was replaced by steel as the load-bearing material and later reinforced concrete replaced stone in structures. Mod- ern stone buildings have only a thin veneer of stone. Stone is gen- erally more expensive than concrete, brick and other substitutes; consequently, it is used primarily in high class construction where its attributes of permanence, dignity and architectural adaptability may be displayed. Many factors enter into the suitability of a particular rock formation for use as a dimensional stone and pleasing texture and color stability are important considerations. Research by the industry has developed improved machines and techniques for fabricating stone and among the improvements are the diamond saws, the cutting and splitting machines. The Bradenton Stone Company, Manatee County, produces a variety of stone products including split-face ashlar, smooth-face ashlar, flagstone, sills, and coping in a modern plant located at Oneco, Florida. This company quarries dolomite from a location south- east of Bradenton, see figure 24, and trucks the large blocks to the plant at Oneco, figures 25 and 26. The rock formation has been quarried for many years not only for building stone, which is sold under the commercial name "travertine," but also for agricultural stone. It is considered to be a portion of the Hawthorn formation of Miocene age. The coralline limestone of the Key Largo formation of Pleisto- cene age has likewise been quarried for many years for dimensional stone. Figures 27 and 28, the quarry on Windleys Key, Monroe County, produces large blocks that are trucked to Miami for cut- ting into dimensional stone by the Keystone Art Company. The porous or open texture of the coralline limestone gives a very pleasing appearance but it makes the rock more suitable for in- terior work than exterior surfaces. This building stone has been used in many buildings in South Florida, particularly in the Miami area on exteriors as well as interiors. Figure 24 Quarry of the Bradenton Stone Company, Manatee County. MINING AND MINERAL RESOURCES Figure 25 Cutting "Travertine" at the Bradenton Stone Company, Manatee County. Figure 26 Splitting "Travertine" at the Bradenton Stone Company, Manatee County. 84 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Dimensional Figure 27 stone quarry in the Key Largo limestone, Windleys County. Key, Monroe Figure 28 Detailed view of Key Largo limestone at Keystone Art Company's quarry on Windleys Key, Monroe County. MINING AND MINERAL RESOURCES The Marianna limestone of Oligocene age which is found in Jackson County, was formerly quarried by several companies. In recent years, however, the only production has been by individuals on special order and an organized company no longer exists in that area to produce dimensional stone. The Marianna limestone was used chiefly to produce building stones. These were the ap- proximate size of concrete blocks and were used in load-bearing walls. As noted above, the changes that have come to pass in the construction industry have all but eliminated dimensional stone for that purpose. In general, the dimensional stone industries do not enjoy pros- pects for future expansion. Newer construction materials, archi- tectural concrete, glass, aluminum, and others, compete with stone, nevertheless, these substitute materials cannot replace the dignity that is associated with stone. CRUSHED OR BROKEN STONE Limestone, in its broader sense, includes dolomite and together these carbonate rocks are the most widely used of all rock. Almost the entire production of rock or stone in Florida is some variety of limestone. In 1955, the data collected by the U. S. Bureau of Mines and the Florida Geological Survey shows that commercial lime- stone was produced from 73 quarries located in 18 counties, see ac- companying list, table 12, page 102. With reference to the resource map (in pocket), it may be seen that there is a concentration of quarries in Dade and Broward counties and in the northwestern portion of peninsular Florida, including Suwannee, Lafayette, Dixie, Alachua, Levy, Marion, Citrus, Sumter, and Hernando coun- ties. Dolomite is produced from locations in Levy, Citrus, and Manatee counties. The quantity and value of crushed limestone produced in recent years is recorded in table 9. It is interesting to note that the value assigned to the crushed limestone produced in 1956 is nearly equal to the value of the entire mineral industry of Florida for the year 1945. The greatest tonnage of crushed limestone is consumed in uses classified as concrete, road metal, and screenings. In 1955, the year for which the most recent data are available, over 82 percent of the tonnage was consumed in these uses. The tonnage of agricultural limestone (including dolomite) amounted to nearly 21/2 percent of the entire production of crushed limestone. Riprap, railroad bal- last, portland cement, lime, fuel oil additive and other miscel- laneous uses accounted for the remainder of the production. The exact totals for these uses are not available for publication at the 86 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Table 9 Crushed Limestone Sold or Used by Producers 1945 through 1956 Year Short Tons Value 1945-1949 average 3,470,608 $ 4,097,991 1950 5,313,400 6,885,394 1951 8,032,966 9,419,682 1952 7,836,124 9,572,575 1953 9,428,959 11,309,421 1954 14,225,356 16,832,066 1955 16,303,625 21,312,339 1956 17,303,000 24,123,000 Data-U. S. Bureau of Mines *Includes stone used in cement and lime manufacture. request of the producing companies and of the policy adapted by the U. S. Bureau of Mines to avoid disclosure of production data from individual operations. All of the limestone quarries in the State are of the "open pit" variety; in fact, there are no mines or quarries of either the drift or shaft types to be found in Florida. The dolomite or dolomitic limestone that is quarried at Lebanon, Levy County, is a dolomitic facies of the Ocala group, upper Eocene and Avon Park limestone of middle Eocene age. This rock is pro- duced for agricultural stone. At Red Level, Citrus County, a poorly consolidated dolomitic facies of the lower limestone formation of the Ocala group, upper Eocene age, is quarried. This rock is pul- verized and is used as a fuel oil additive to produce a fluffy boiler scale that is easily removed from boilers. Dolomites and dolomitic limestone facies of the formations in the Ocala group occur in western Taylor and Dixie counties. The dolomite .that is quarried in Manatee County is early or possible middle Miocene and is a facies of the Hawthorn formation. This rock is quarried not only for agricultural limestone, see figure 29, but also for dimensional stone, see figures 25 and 26. In general, the limestones of the Ocala group that are quar- ried in Alachua, Levy, Marion, Citrus, Sumter, and Jackson coun- ties have a uniform texture that allows ready crushing and pul- verizing. They are free from grit and the rock approaches the purity of 100 percent calcium carbonate. Rock used in highway construction for base course material that is produced from the Ocala group of formations must meet the State Road Department's specifications of a purity not less than 95 percent calcium and MINING AND MINERAL RESOURCES Figure 29 Dolomite quarry of the Southern Dolomite Company, Palmetto, Manatee County. magnesium carbonate. In spite of their purity, these limestones enter into many common uses which include road base material and concrete aggregate. Part of these formations contain cherty concretions and boulders and these are eliminated during the quarrying. In former years, chert boulders were collected from the surface in Alachua, Marion and Sumter counties for crushing and for shaping into blocks for furnace linings. This industry, however, ceased a number of years ago and is mentioned only for historical record. The Marianna limestone of Oligocene age has been mentioned in the discussion of dimensional stone. The Suwannee limestone of Oligocene age is quarried in Suwannee County at the Ralph quarry of the Suwannee Limerock Company and the Live Oak quarry of the Live Oak Stone Company, see figure 30. This forma- tion varies in character from a hard, resonant limestone to a soft, granular limestone that contains clay and sand. In the Brooks- ville area of Hernando County, limestones of Oligocene age (Su- wannee limestone) and Miocene age (Tampa formation) are quar- ried extensively and are designated commercially as "Brooksville Stone." In Hernando County, these formations are hard and mas- sive but they contain impurities of chert and clay. Figure 31, a Figure 30 Live Oak Stone Company quarry, Live Oak, Suwannee County. Approximately 35 feet of Suwannee limestone is exposed in this quarry. The overburden consists of 12 feet of clay and three feet of weathered limestone. M Figure 31 Lansing quarry, Florida Rock Products Corporation, Hernando County. 90 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE picture of the Lansing quarry, Florida Rock Products Company, Hernando County, shows a 60-foot face of Suwannee limestone. The "Brooksville Stone" is used for cement manufacture, rail- road ballast, concrete aggregate, and agricultural stone. The limestone formations of the Pleistocene epoch that occur along the east coast of Florida from the vicinity of St. Augustine, St. Johns County, southward to Key Largo, and then westward to Key West, Monroe County, contain some of the largest quarry operations in the State. The Anastasia formation produced the first building rock that was used by the settlers at St. Augustine. A conspicuous part of this formation is the coquina, a rock com- posed of whole or broken shells that are more or less firmly ce- mented, and the harder portions of the coquina make the attrac- tive and durable building stone. Other portions of the formation consist of sand, calcareous sandstone, sandy limestone and shell marl; south of the Palm Beach-Broward County line, the Ana tasia formation merges into the Miami oolite. Figure 32, a photograph of a small quarry on Anastasia Island, shows layers of uncpnsoli- dated shell and sand alternating with firm or consolidated layers. The slabs of the harder portions are fashioned into building stone Figure 32 Coquina quarry in Anastasia formation, Anastasia Island, St. Johns County. Coquina quarry in Anastasia formation, Anastasia Island, St. Johns County. ::;~::n:~:1:~;:::~: .I' ~..., .: :." -~ :::':: ~: : :.: :""' *..." . . . .. . Figure 33 The Lehigh Portland Cement Company's Bunnell plant. Coquina is dredged from the pit adjacent to the plant. Photograph courtesy of the company. :::;. .::: .:::::. 92 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE while the sand and shell is used for aggregate. One of the largest quarries on the east coast of Florida is located adjacent to the Bunnell plant of the Lehigh Portland Cement Company, see figure 33. The quarry or pit adjacent to the mill produces shell and sand from the Anastasia formation. This mixture is screened and a portion of the sand is recombined with the shell for cement manu- facture. This plant began operation in December 1952, and this is the first extensive use of coquina. From a commercial quarrying point of view, the Miami oolite is the most important limestone in Broward, Dade, and Monroe coun- ties. It underlies the Atlantic coastal ridge that extends along the eastern portion of Broward and Dade counties and in Monroe County it is below sea level in Florida Bay but it forms the\lower Florida Keys from Big Pine Key to Key West. Generally, thi4 for- mation is a comparatively soft, white limestone composed of small spherical grains, or oolites, sand and shell fragments. The lime- stone often contains solution holes and channels and in some'places these have been filled with crystals of secondary calcite. In 1953, the last year for which production data have been released for the limestone produced in each of the counties, the combined pro- duction from Broward and Dade counties totaled 5,932,000 short ** ^ '" "" :. ?. Figure 34 Smith Brothers' quarry, Brevard County. Draglines pile Miami oolite in windows to drain before loading onto trucks. MINING AND MINERAL RESOURCES tons valued at $5,830,000. This tonnage represents 63 percent of the limestone quarried in the entire State and 51- percent of the value assigned to the limestone production for 1953. The quarries are large rectangular pits that may cover an area as much as one- fourth mile wide and one-half mile long. These pits are dug to a depth of 20 to 40 feet, depending upon the thickness of the forma- tion. The quarrying operation is illustrated in figure 34, a picture of Smith Brother's quarry, Brevard County. The leading limestone- producing companies have been progressive in planning land-use programs for the quarry sites rather than abandoning them. With the cooperation of planning and zoning groups, the companies are engaged in developing the quarries in such a manner as to create attractive and safe sites for residential use. Almost all of the production of stone from quarries in Dade, Broward, and Monroe counties finds use in either the building industry or in road con- struction. SAND AND GRAVEL Commercial sand production comprised 91 percent of the sand and gravel industry in 1954; while this percentage was about the same for both 1955 and 1956, the quantity and value of gravel production for these years have not been disclosed by the U. S. Bureau of Mines. Listed in order of tonnage, sand and gravel produced in Florida enters into the following uses: structural sand, paving sand, structural gravel, paving gravel, railroad bal- last sand, engine sand, blast sand and molding sand. Although glass sand is not recorded in these uses, a small tonnage is pro- duced as a by-product of the kaolin industry in Putnam County. Table 10 records the growth of sand and gravel industry of Florida and the 1955 production is at an all time high in both tonnage and value. By way of contrast, the industry reported the quantity and value of the 1932 production as 276,068 short tons and $178,654. Definitions of sand and gravel vary with use and among au- thorities but, in general, sand is unconsolidated granular material that is coarser than 200 mesh and finer than one-fourth inch. Gravel is coarser than one-fourth inch and finer than 31/2 inches. Both sand and gravel may be composed of a mixture of many minerals; nevertheless, a single mineral, usually quartz predomi- nates. All of the quartz sands of Florida have had a complicated history and have been transported into the State and are found in fluvial, deltaic, marine or aeolian deposits. The gravel deposits 94 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Table 10 Quantity and Value of Sand and Gravel Produced in Florida 1945 through 1955 Year Short Tons Value 1945-1949 (average) 1,894,422 $1,717,609 1950 2,793,865 2,806,431 1951 4,418,573 4,300,682 1952 4,154,613 3,848,077 1953 3,731,432 3,199,368 1954 3,468,842 2,661,152 1955 5,065,503 4,349,148 Data-U.S. Bureau of Mnes that have been worked commercially are fluvial materials. Wi h the exception of the shell and carbonate content of the coastal hands, the dominant mineral in the sand deposits is quartz. ven in the kaolin-bearing sand deposits that are mined and processed for kaolin, quartz sand that meets specifications for glass manufacture is produced as a by-product. In fact, most of the commercial sands fall into the classification of high silica (95 percent or more silica) sand and the largest producing companies are located in Polk, Orange, Lake, and Putnam counties on the ridge area of the Penin- sula. Figure 35 illustrates a typical method of mining sand by suction dredge. The hydraulic gun is used to undermine the bank to allow the sand to slump into the pit. Sand and gravel are low value materials and cannot tolerate high cost transportation over long distances. Markets must be found within economic shipping distance. It is interesting to note the type transportation used in sand and gravel shipments in Florida and in the United States, see table 11. The marked in- crease in truck transportation is attributed to the relatively short haul to market and to the improvement of roads and highways. Truck transportation is cheaper than rail haul for short distances and freight costs have increased more rapidly than trucking costs. The production of sand and of limestone are essential to con- struction industries and all types of construction buildings, houses, plants, bridges, highways, etc., are essential to progress. The value of these commodities is directly proportional to the total value of construction, and as cost of their production increases so must the cost of construction. MINING AND MINERAL RESOURCES ................................ ............... .........:..,......... ..::::;"'. : ................................. ........................ Dredge of the All-Florida Figure 35 Sand Company, Unincorporated, nam County. Interlachen, Put- Table 11 Movement of Sand and Gravel to Market by Method of Haulage Type of Transportation Railway Truck Water and unspecified U. S. Average 1942 1955 42% 14% 48% 77% 10% 9% Data-U. S. Bureau of Mines SEA WATER AND BRINE In water-softening systems that utilize zeolite in the water treatment, it is necessary to regenerate the zeolite by treating it with brine or sea water. During the past few years, including 1956, there have been four major water-softening plants in Flor- ida that use sea water for this purpose and one plant that uses brine pumped from a well. The Rayonier Corporation, Fernan- dina, has the largest zeolite water-softening system in the State Florida 1955 1942 60% 15% 25% !.:- t~ : : 96 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE and it is regenerated by pumping salty water from the tidal Amelia River that is adjacent to the plant. The zeolite water- softening systems of Hollywood Beach, Jacksonville Beach, and Sarasota, all utilize sea water while the City of New Smyrna Beach uses water from a brine well that has a chloride content in excess of 16,000 ppm. There has not been a canvass of this use of salt water; nevertheless, it is estimated that the above listed plants utilize the equivalent of 10,000 tons of salt annually. This use of sea water and of brine is a significant practice in resource utili- zation. The utilization of other dissolved solids and their extrac- tion from sea water as a by-product of desalting sea water is a distinct possibility. Efforts to develop processes for extraction of potable water from sea water have been known for centuries, and the ancient Greeks knew that pure water could be obtained by evaporating sea water. Efforts to develop economically feasible processes have lowered the cost of producing such water. Where the need is sufficiently great, such as aboard ocean ships\ cost considerations may justify treating sea water to obtain fresh water. Water for industrial and agricultural uses, however, cannot be supplied from the sea until lower cost methods are developed. SELECTED BIBLIOGRAPHY American Institute of Mining and Metallurgical Engineers 1949 Industrial minerals and rocks: Am. Inst. Min. Met. Eng., New York, 1156 p. 1952 Problems of clay and laterite genesis: Am. Inst. Min. Met. Eng., New York, 244 p. Amero, R. D. 1951 Fuller's earth, a general review: Min. Engineering, May, 1951, p. 441-446. Anderson, Dave 1953 Instrument control in phosphate processing: Rock Products, vol. 56, no. 12, p. 94-96. Aukland, Merrill F. 1956 Clay mineralogy techniques-a review: Ohio Geol. Survey Inf. Circ. 20, 31 p. Avery, William M. 1953 Two modern mills supply ground dolomite for Florida farm lands: Pit and Quarry, vol. 45, no. 11, p. 87-89, 102. 1953 What owners, builders and lenders should know about concrete masonry: Pit and Quarry, vol. 46, no. 3, p. 220-224. Barr, James A., Jr. 1955 (and others) Recovering uranium as a by-product in phosphate processing: Rock Products, vol. 58, no. 10, p. 96, 98, 100, 102. 1956 Uranium production from phosphate rock: Florida Eng. Soc. Jour., vol. 10, no. 1, p. 39, 41-47. Bergendahl, M. H. 1956 Stratigraphy of parts of DeSoto and Hardee counties, Florida: U. S. Geol. Survey Bull. 1030-B, p. 65-98. Bowles, Oliver (Also see Van Royen, William) 1956 Limestone and dolomite: U. S. Bur. Mines Inf. Circ. 7738, 29 p. MINING AND MINERAL RESOURCES 97 Bradley, W. F. (Also see Nagy, B.) 1940 The structural scheme of attapulgite: Am. Mineralogist, vol. 25, p. 405-413. Brindley, George W. 1955 Structural mineralogy of clays: California Dept. Nat. Res., Div. Mines, Bull. 169, p. 33-44. Browning, J. S. 1956 (and others) Recovery of kyanite and sillimanite from Florida beach sands: U. S. Bur. Mines Rept. Inv. 5274, 12 p. Buehrer, T. F. 1955 Role of chemical properties of clays in soil science: California Dept. Nat. Res., Div. Mines, Bull. 169, p. 177-188. Butler, Arthur P., Jr. 1952 The Geological Survey's work on the geology of uranium and thorium deposits: U. S. Atomic Energy Commission, TEI 207, 26 p. Carpenter, J. H. 1953 (and others) Mining and concentration of ilmenite and associated minerals at Trail Ridge, Florida: Min. Engineering, vol. 5, no. 8, p. 789-795. Casperson, W. C. 1948 Heavy gravity minerals in the sands of Florida: Rocks and Minerals, vol. 23, no. 5, p. 396-397. Cannon, Harry B. 1950 Economic minerals in the beach sands of the southeastern United States: in Snyder, F. G., ed., Symposium on mineral resources of the southeastern United States: Univ. Tennessee Press. 1950, p. 202-210. Cathcart, J. B. 1950 (and Houser, F. N.) Development and distribution of leached rock in the land pebble phosphate district, Florida: Geol. Soc. America Bull., vol. 61, no. 12, pt. 2, p. 1449-1450. 1950 Notes on the land-pebble phosphate deposits of Florida: in Sny- der, F.G., ed., Symposium on mineral resources of the southeast- ern United States: Univ. Tennessee Press, p. 132-151. 1953 The geology of the Florida land-pebble phosphate deposits: U. S. Geol. Survey Preliminary reports (mimeo). 1954 Drilling of airborne radioactivity anomalies in Florida, Georgia, and South Carolina: U. S. Geol. Survey Preliminary report, 11 p. (mimeo). S1956 Economic geology of the phosphate deposits of Florida: Econ. Geology, vol. 51, no. 1, p. 111. Chew, Frank 1955 On the offshore circulation and a convergence mechanism in the red tide region off the west coast of Florida: Am. Geophys. Union Trans., vol. 36, no. 6, p. 963-974. Conley, John E. 1948 (and others) Production of lightweight concrete aggregates from clays, shales, slates, and other materials: U. S. Bur. Mines Rept. Inv. 4401. Crawford, John E. 1956 (and Paone, James) Facts concerning uranium exploration and production: U. S. Bur. Mines Handbook, 130 p. Creitz, E. E. 1948 (and McVay, T. N.) A study of opaque minerals in Trail Ridge, Florida, dune sands: Am. Inst. Min. Met. Eng. 2426, 7 p. Dengler, H. F. 1953 Phosphate: Eng. and Min. Jour., vol. 154, no. 2, p. 100-102. 1955 Phosphate: Eng. and Min. Jour., vol. 156, no. 2, p. 108-109. 1956 Phosphate: Eng. and Min. Jour., vol. 157, no. 2, p. 119-122. Eitel, Wilhelm 1954 The physical chemistry of the silicates: Univ. of Chicago Press, 1592 p. 98 FLORIDA GEOLOGICAL SURVEY-BULLETIN THIRTY-NINE Engineering and Mining Journal 1952 Florida sands boost supply of titanium mineral: Eng. and Min. Jour., vol. 153, no. 5, p. 82-87. 1954 By-product uranium output increases: Eng. and Min. Jour., vol. 155, no. 10, p. 122. Feeley, John C. 1949 Prospect drilling for phosphates in Florida: U. S. Bur. Mines Inf. Circ. 7500. Gorski, C. H. 1951 (and others) Raw materials for the mineral-wool industry: U.S. Bur. Mines Rept. Inv. 4821, 8 p. Greaves-Walker, A. F. 1949 (and others) The development of a structural clay products in- dustry using Florida clay: Florida Eng. and Ind. Experiment Sta. Bull. 30, 48 p. 1951 (and others) The development of lightweight aggregate from Florida clays: Florida Eng. and Ind. Experiment Sta. Bull. 46, 23 p. 1953 (and Welch, A. P.) The development of mineral wool from Flor- ida minerals: Florida Eng. and Ind. Experiment Sta. Bull. 59, 28 p. Grim, Ralph E. 1942 Modern concepts of clay materials: Jour. Geology, vol. 50, no. 3, p. 225-275. 1953 Clay mineralogy: McGraw-Hill Book Co., Inc., 384 p. 1954 Applications of clay mineral investigations: Georgia Mineral Newsletter, vol. 7, no. 2, p. 50-53. Hill, W. L. 1954 (and Jacob, K. D.) Phosphate rock as an economic' source of fluorine: Min. Engineering, vol. 6, no. 10, p. 994-1000. Houk, Laurence G. 1943 Monazite sand: U. S. Bur. Mines Inf. Circ. 7233, 19 p. Houser, F. N. (See Cathcart, J. B.) Hubbard, Judson S. 1948 Ilmenite, rutile and zircon: Mining World, vol. 10, no. 10, p. 41. Hudson, W. C. 1943 Rutile, zircon, ilmenite, kyanite: U.S. Bur. Mines War Minerals Rept. 141, 20 p. 1946 Investigation of the Miami-West Palm Beach belt of silica sand in Florida: U.S. Bur. Mines Rept. Inv. 3865, 4 p. Hughes, C. V. O. 1956 Modern hydraulic mining in Florida: Min. Engineering, vol. 8, no. 1, p. 31-38. Hunter, F. R. 1948 Occurrence of heavy minerals in the phosphate deposits of Flor- ida: Am. Inst. Min. Met. Eng. 2456, 4 p. Jacob, K. D. (Also see Hill, W. L.) 1953 Fertilizer technology and resources in the United States: Aca- demic Press Inc., New York, vol. 3, 454 p. Kenworthy, H. 1956 (and Moreland, M. L.) Laboratory results on testing mineral- wool raw materials: U.S. Bur. Mines Rept. Inv. 5203, 18 p. Kerr, Paul F. 1937 Attapulgus clay: Am. Mineralogist, vol. 22, p. 534-550. 1955 Formation and occurrence of clay minerals: California Dept. Nat. Res., Div. Mines, Bull. 169, p. 19-32. King, Myrle E. (See Mielenz, Richard C.) Klein, Howard (See Schroeder, Melvin) Klinefelter, T. A. (See Tyrrell, M. E.) Ladoo, Raymond 1951 (and Myers, W. M.) Nonmetallic minerals: McGraw-Hill Book Co., Inc., 2d ed., 605 p. MINING AND MINERAL RESOURCES Larsen, Delmar H. 1955 Use of clay in drilling fluids: California Dept. Nat. Res., Div. Mines, Bull. 169, p. 269-281. LeBaron, J. M. 1947 A new core barrel for prospecting for phosphate in Florida: Am. Inst. Min. Met. Eng. 2089, p. 2-6. Lee, F. W. 1945 (and others) Magnetic survey of the Florida peninsula: U. S. Bur. Mines Rept. Inv. 3810, 49 p. Lenhart, Walter B. 1949 Sand separation-spiral concentrators plus electrostatic separa- tion: Rock Products, vol. 52, no. 2, p. 102, 103, 135, 136. 1951 Spiral concentrators for gravity separation of minerals: Rock Products, vol. 54, no. 12, p. 92-95, 131. Leonardy, S. P. 1953 The phosphate mining industry in Florida: Florida Eng. Soc. Jour., vol. 7, no. 3, p. 9, 11, 13-15, 17, 19, 41. Lynd, L. E. 1954 (and others) Characteristics of titaniferous concentrates: Min. Engineering, vol. 6, no. 8, p. 817-824. McCarter, W. S. W. 1950 (and others) Thermal activation of attapulgus clay: Ind. Eng. Chemistry, vol. 42, p. 529-533. McClain, J. H. 1954 (and Nelson, R. W.) Some useful applications of zirconium: U.S. Bur. Mines Inf. Circ. 7686, 7 p. McKelvey, V. E. 1953 (and others) Domestic phosphate deposits: U. S. Geol. Survey Preliminary report (mimeo). -MacNeil, F. S8 950 Pleistocene shore lines in Florida and Georgia: U. S. Geol. Sur- vey Prof. Paper 221-F, p. 95-107. McVay, T. N. (See Creitz, E.E.) Martens, James H. C. 1935 Beach sands between Charleston, South Carolina, and Miami, Florida: Geol. Soc. America Bull., vol. 46, p. 1563-1596. Merriman, Daniel 1955 El Nino brings rain to Peru: Am. Scientist, vol. 43, no. 1, p. 63-76. Mielenz, Richard C. 1955 (and King, Myrle E.) Physical-chemical properties and engi- neering performance of clays: California Dept. Nat. Res., Div. Mines, Bull. 169, p. 196-254. Miller, Roswell, III 1945 The heavy minerals of Florida beach and dune sands: Am. Mineralogist, vol. 30, no. 1, 2, p. 65-75. Mining World 1955 How Humphreys separates titanium minerals at new Highland plant: Mining World, vol. 17, no. 12, p. 47-49. Moreland, M. L. (See Kenworthy, H.) Myers, W. M. (See Ladoo, Raymond) Nagy, B. 1956 (and Bradley, W. F.) The structure of sepiolite: Am. Mineralo- gist, vol. 40, p. 876-884. Nelson, R. W. (See McClain, J. H.) Nininger, Robert D. 1956 Minerals for atomic energy: Van Nostrand Co. Inc., 2d ed., 399 p. Olsen, F. R. 1950 The fluorine content of some Miocene horse bones: Science, vol. 112, no. 2917, p. 620-621. Overholt, J. L. 1950 (and others) The nature of "arizonite": Am. Minerologist, vol. 35, no. 1, 2, p. 117-119. |
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