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FLORIDA GEOLOGICAL SURVEY BULLETIN TWENTY-FOUR--FRON rus Aerial photograph of the Dunnellon Phosphate Mining Company's hard rock phosphate mine, near Hernal County. In the lower left corner are piles of washed phosphate in wet storage preparatory to shipment to dina for dr which have ying been exportation. built long ramps The waste o that extend overflow to two shown in dredges. the left These dredges center and the quarry in dig rock with a 1 the cer yard she maximum depth of 35 feet. .Photo furnished by the Dunnellon Phosphate Mining Company. STATE OF FLORIDA DEPARTMENT OF CONSERVATION Florida Geological Survey S. E. RICE, Supervisor of Conservation HERMAN GUNTER, Director, Geological Survey GEOLOGICAL BULLETIN NO. FLORIDA MINERAL INDUSTRY WITH SUMMARIES OF PRODUCTION FOR 1940 AND 1941 ROBERT O. V Assistant Florida Geol ly /ERNON, Ph.D. Geologist ogical Survey 4oo AGRI. *I CULTURAL LIBRARy Published August 1, 194:1 .z 1 LETTER OF TRANSMITTAL Honorable S. E. Rice, Supervisor Florida State Board of Conservation Sir: have honor to transmit a report entitled "Florida Mineral Industry, Robert O. with Summaries Vernon, of Production Assistant Geologist, for 1940 Florida Geological 1941 Survey, and recommend that it be published as Geological Bulletin No. This report contains a discussion of the most important mineral resources of the State, including phosphate, limestone, dolomite, marl, clays and other nonmetallic resources of Florida briefly called rare earth minerals. It contains many statistical tables showing the output .and value of the various mineral products of the State as a whole and by counties. The principal features of each variety of min- eral deposit are appropriately described. The distribution of the leading resources is shown on a generalized map. It is felt that report prove of considerable interest and value to property owners, those actively engaged in mining Florida, to the teachers in the schools interested in of the State and especially to all the development of our mineral resources. Respectfully submitted, Herman Florida Gunter, Geologice Director bl Survey Tallahassee Florida May 28, 1943 FOREWORD The Florida Geological Survey receives many inquiries concerning the State's and mining methods. mineral resources , names of producers, This paper has been prepared with the view of placing such information in available form. The re- port provides a general library of reference for the use of the mineral industry and others interested, and serves as a fore- cast For trends those specifically industries interested future broad investment. bibliography appended for each mineral substance. hoped that this paper and the bibliography will stimulate research toward the improvement and refinement of Florida mineral products suiting in the establishment of special an industrial netw fuller exploitation plants to rork utilizing the State's will the end that raw products to a be built in Florida. R.O.V 1943 Florida Geological Survey Tallahasse Florida. ACKNOWLEDGMENTS The Florida Geological Survey cooperates with the United States Bureau of Mines in obtaining statistics on the mineral production output and value in Florida. The writer has used the Bureau of Mines data freely and has supplemented them with data obtained through generous help Florida producers in response to requests for information. Many producers and interested persons have kindly sub- mitted photographs, and where these have been used as illus- trations in this report the use i gratefully acknowledged. Contents ~Foreword ................ Acknowledgments Introduction .......... Production by sub Production by cowl Transportation ...... Total mineral prodi Land fori Structure Oil and Florida Aim Florj 'ms and g( *stances ...................................................... .... ....................... cities ........................................-.......... .... ... ... ........................... action for Florida since 1900 .... .............................. (ology ............................................................................ gas ................ ............... ............... .................................................... m mineral products in agriculture ..... ................................................ is and practices of soil conservation ........................................ Soil building allowance ida mineral resources Mineral pigments ...... Occurrence in Fl< Mining ............. ... Hardpan ............... Clay and clay product (e ............................a.... ........ ............a. ...asa a a a.... a.a.....-....-.a.c.-a.a..... p....... S......5 0. 55 5...a..........S.............a.....5 )rida .a a .. .a.aas ..a...-.* .... ....5*..*.a.....a.a.a......... ..... .....p.5.. 5...a.p ...5.... P.....-..S aa ..5 ....50.0....aa....a.a-.a......... .... ts .... Page 7 7 15 16 18 19 20 23 28 31 34 35 35 37 37 38 40 S41 S43 Types of clay ............................................a...................-........- Kaolin ..................... .............................. .................................. Bleaching clay ........................................ ........................ Other clay .................................................... Production and m market ............................................................ Cem ent ........................... .... ................................ ....... ............................ Diatom ite .............................. c--a ......................................... Description Mining and Occurrence Uses ........... Marketing . Production t and muck Description Distribution processing ............... ..a..-.a............... -..-....-.a....a.........-.... ..... .....5.....a..a... a..a..-a .......a.a....a. .....a.a..5.P ..- a .p.as ... .......a5 C ..S aa .a.aa .a .a ... aS .. 5....a. a- a.a ... ..- aa.......CS a. a.a ........... -. aa.s. ap.s...- -.a-.p a- a. .s. .s.a ..... ... -a...as.5.5..5..c- .a a ..a a5 .s a .......5 w a.s . *.-a-------------------.-.-a a-.aa.-...........a........ ...........55........ 5......-------------.......... sa -a *p Cas s a- -S Css aas SS ....a a a a 5a a aa Ssa aas- 5* *5 SS O origin ................................................ Chemical changes in the formation U ses .................................................... Mining and production ..................... shed stone ........................................... Introduction ..................................... Types of crushed stone in Florida Expan Uses of peat ............. ............. *saa...c.......a.... a....... -a-a. a.a.-.-a.a.-.aaS.a.. -...S .a.a................S...........a.......-. ..a.-.............. ... ..a ce.........a.a......... .......................... aa ......... -aa.... sion and opening new quarries .................................... a.pa..C..... 5.......s....a.a..........S........... .... .............-........... s.a........... ........spa Concrete aggregate Road base material Railroad ballast .... Florida East Cc Atlantic Coast Seaboard Air I oast Railway .................................... Line Railroad Company ............... ine Railway ................................. R iprap ........................... .. .. .... O their uses p... ... ........ a. ...........-...............a... ... .........a CONTENTS--( Continued) Florida mineral resources-(contir Lim estone .................................. Introduction ................... Kinds and origin .............. Coquina ...................... Oolitic limestone Marl Dolomite or magnesi Travertine .................. Cave limestone depo: Page ......... .... .......... ....m~ ooIw w~ ................. ..OO.. ... ... .. ...- ... .. . .a ... .. ... .. ... ..... )111111.. ... ... .. ... a ... ... .. ... ... .. .... a... a .. .. * a... ... .. aa . a... a aa a... ... .. B-a -a *a. ..a a- aa .. .............. a a 11 1 .111... . . .. . aa. .a. .aa. limestone sits a- a Loose, granular limestone Crystalline limestone ... ... Distribution ....... Mining ................................. Limestone processing ..... Lime processing ............... Quarry problems Uses ..................................... Markets and production . Dolomite and dolomitic limest Description Mining and Uses ........... Production Coquina ............. Shells, produced water lakes M arl ................... Distribution Uses ........... Sand and gravel Definition . Composition Classification Uses- ....... Building Groutinj Paving Molding 1060QQQQQB 6 OQ OgIm6 O Q i.. ........ ... .... .. ........... S.. C .* 4.... ........ .... ...... ...... .... .. a ... .... ...... .... ... a .....- ....a .... ...... * a a -- a* a aa. --aeqa1a a -a eq.... -C C a aa a.. - .... ... C a... ... ... a a a .....a. aC- a a ...a .. a * a- -a a a aa. aa C* ** .... a aa aa aa.- -- .a -a -- ....... .... ... ..11111)1...a.. aa- C a.. a . ... a-......C * a a C a a.a. a a a a a .. ... ....a a ... a aa ...... ... .. a a- a ..... a... .. tone and occurrence transportation and marketing ............. C. C.......... ... aa..... .......... ...... a-a.. . a a a .. .. *a- a a . aa a . aa aa a ..... aa -a a a.. ...a a- .. a a -.a C-- a ... a .. a- .. a- aa ...a aa aa * .. .... a ... .... .... -c- ..... -....-------------- - from oyster bars, Indian mounds and fresh- * aa -a * - a a - .. . e-a w e a a a a e a B a e a e s a. a a a a a a a C a ..... a. a.a .. .. C- a- -.. a- a-.*.. ..a a a .. .. aa a* aaa .. aa aa.a -- .. and origin ........ ............................................... aggregate ............................................................ Sand ...................................................................... aggregate .............................................................. sand ............................. Glass sand Engine sand Abrasive sat Blast sand Filter sand a Fire or furn Ceramic qua Fill material Filler Railroad Other Mining anm Tests and Uses in Fl Marketing Pmrndlinnn nd 1 ind gravel .......... ............ ............................. ;rtz .................. aaaaaaaaaa................. a aaaa.. .....a 1 sand id ballad st ZZZZZZZJZZZZZZZZZ. and special uses d preparation .. properties orida ... ................. and prices ........ i 4 ft a.aa . . I . . CONTENTS--(Continued) Florida mineral resources-(continued) B bottled w after ................................... ............. ....... .......... ............ P hosphate ................. .. ... ................ .......... ... ... ...... ..................... Introduction .......................................................... .... Types and descriptions .... ............ ... ...... Land pebble phosphate ..................... Hard rock phosphate ....................... Soft rock phosphate ........................... River pebble phosphate ................... Distribution and occurrence ....'.............. O rigin .......................................................... Estimates of reserves ............ M inning ........................................ Soft rock phosphate ..... Hard rock phosphate ..... Land pebble phosphate Oil flotation recovery .......... M marketing ................. ................... U ses ................ ......................... Production ............................... C m.m.m me m -. *. .. Bibliography . .me.....-.me em.*c.cce me....c...-c... c.. ... -.-..*-.. -...--.-....---...... - * m. ec.e.m.ee..c...m....c.cmc..mm. a Q60Om. O6OI*O 0 IQ*Iw l on.4 w o1 ..... ..... m ..m ..m ......C m e.. cc m ..mC -. .. .. ..mm .. cm m m m em...mmc..... m..............mmcm....... m....a..... me..c *. ........m . -. m. m m ..m em .. .... m.... C......- mm .. .. m m .... C ... ... ......... .mm. .mCm .... m .. m-C............... mm m c.m. ... m.. m..m . .m m.m..m. ... C ...... m.m.. m .. a m. C m . ..C...... ....mmmc m.. C9 mC .....m... ...... ......... .. .. . ..........e....m.m. m. .......... C9m. C......C... c m C * ... ... Cc1mmm mm c .m m-----------m mm m -- m -m -m m m m -C m m- m mm .m mc -m mm ...m. .. .m..m m. m m ..m m m C cm m C m -.m c.. m . .. m..mc .. Appendix-Directory of Mineral producers for 1941-1942 Index ........................ ...... ......................................................... Page 146 148 148 149 149 151 152 152 153 154 158 159 159 161 162 166 169 171 172 177 . 185 ILLUSTRATIONS Frontispiece-Aerial photograph of the Dunnellon Phosphate Min- ing Company's hard rock phosphate mine, near Hernando, Citrus County. Figure 1 2 3 4 5 6 7 8 9 10 Graph of total 1900-1941 .......... Key map to the Kaolin pit of th< ley, Putnam Cot Aerial view of tl pany, near Quin Fuller's earth m Gadsden Clay pit County Clay pit County, Air view Tampa County of the mi] neral Figures production Page of Florida for period ... .... .................. ........... ......... ......................... ......... 21 mineral resources of Florida ........................24-25 e United Clay Mines Corporation at Cross- inty ................. ....... ........ ............. ....... 46 he fuller's earth plant of the Floridin Com- cy, Gadsden County ....................................... 47 line of the Floridin Company, near Quincy, Taylor Brick Company, Molino, Escambia of the Florida Portland Cement Company, Citrus about 60 miles north of Tampa ......... .......................... , of the Florida Portland Cement Company plant at *.mC.*.......... c c.....m. a........e...... C m....m c......m..- C ..* e....c..c .......-..e.m .... m .....c....... . Loaded cars of materials used in the production of cement, Florida Portland Cement Company, Tampa -. ....................... Diatoms from a deposit 15 miles south of Clermont, Lake County. 1. Surirella oblonga Ehrenberg. x 929; 2. Gen- eral view of strewn material, x 100; 3. Pinnularia major (Klitzing). x 488; 4. Pinnularia gibba Erhenberg. x 592 (from McLeod Basin, Santa Rosa County); 5. Pinnularia 'nirid.to (Nftfanh1 v 19Af Figure 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 ILLUSTRATIONS- (Continued) Figures Limestone Formation in the Florida Caverns State Park, M arianna, Jackson County .... ................................. ............ ....... Cable pulled dump car commonly used in the limestone pits of F lorida ............................................. ........ ................. ............... ... Pit of The McDonald Corporation, near Brooksville, Her- nando County........................................ Building block quarry of Richard Hartsfleld in the Mari- anna limestone, Jackson County .. .................... .. .. ................. ....... Building blocks sawed from the Marianna limestone at Marianna, Jackson County, by Limestone and Lumber Com- pany .................................................................................................. Limestone pit of the Miami Lime and Chemical Company, M iam i, D ade County ...................................................................... Operating equipment of the Florida Dolomite Company, near Sarasota, Sarasota County ................................................. The Castillo de San Marcos National Monument (Old Fort Marion), St. Augustinie, St. Johns County ................................ Fort Matanzas Monument, 14 miles south of St. Augustine, St. Johns County ................. ... ............. .......... ............................. Indurated, cross-bedded coquina in an abandoned beach ridge, Flagler Beach, Flagler County ........... ............... ........... Shelter and band shell built of coquina at Daytona Beach .... Dry sand filled valley of the intermittent Allapaha River, north of Jasper, Hamilton County ............................................ The Ruth Jeannett, a tug used by the Florida Gravel Com- pany, Chattahoochee, Gadsden County ...................................... Dredge, washer, and screens complete on one barge of the Florida Gravel Company, Chattahoochee, Gadsden County The Mammoth Sand Company pit and washer, :3 miles northeast of Lake Wales, Polk County ...................... ............... Sand pit of the Tallahassee Sand Company, Inc., near Talla- hassee, Leon County ...................................................................... Sand at the United Clay Mines Corporation, Crossley, nam County -.............. ........... ........... .. ...... ............. ................... Soft phosphate prepared for drying at Soil Builders', plant, Hernando, Citrus County ................. ....................... Typical flow sheet of Florida hard rock washer ........... Typical quarry operation in the land pebble phosphate Put- c......en Inc., . ..eld, field, Page 92 97 97 99 99 101 109 112 113 114 115 124 129 129 130 131 by Swift and Company Fertilizer Works, near Agricola, Polk County .... ...................................................................... Washer of the land pebble phosphate field, Swift and Com- pany Fertilizer Works, Agricola, Polk County ........................ Log washers of the type used in the land pebble phosphate field, Swift and Company Fertilizer Works, Agricola, Polk County ................................ ........................................................... Typical flow sheet of Florida land pebble phosphate washer Rotary drier recently installed by the International Min- erals and Chemical Corporation, Mulberry, Polk County .... Part of the table feed section at International Minerals and Chemical Corporation Flotation Plant No. 6, near Pem- broke in Peace River Valley ........... ............... ................ Graph of the production of phosphate for the period 1900 through 1941 ..................................... ........ ... .................................. Table 1 2 TABLES Mineral production in Florida for Mineral production, Approximate mineral by counties, 1940 and 1941 during 1940 and 1941 ........ tonnage distribution for shipments of Florida products during 1940 and 1941 Geologic formations of Florida ................................. Analyses of ocher and limonitic sands of Florida Analyses of Florida clays ........................................... Value of 1937 clay and clay products produced in Florida since Page 17 18 20 29 39 44 Characteristics of Florida diatomite Production of peat, muck, and diatomite for 1940 and 1941 Abrasion and accelerated soundness tests made by the Divi- sion of Tests, State Road Department of Florida ........ .... ....... Unit weights of coarse aggregates made by the Division of Tests, State Road Department of Florida .....................--......... Chemical analyses of limestone for use as road base courses Comparative values of different on the Florida East Coast Railway materials used as ballast Production Production of flint since of limestone 1935 by use in 1940 and 1941 .... Production of dolomitic limestone for 1940 and 1941 Production of coquina for 1940 and 1941 .................... Figures mounds for shell , produced from oyster bars *. .. -..... Indian Grade terms of plastic particles Apparent specific gravities, unit weights, absorption percentages of various concrete aggregates produced in State Average 1940 an( of Florida sales prices of 1941 ................ various sands gravels sold in Production of sand and gravel in 1940 and 1941 ....... ............ Production of water in 1940 and 1941 ......................................... Production of phosphate in 1940 and 1941 ............................... FLORIDA MINERAL INDUSTRY, 1940 and Robert O. 1941 Vernon INTRODUCTION Although state has Florida produced is not generally in excess considered 461,000,000 dollars a mining worth of mineral products since 1900. The total value from mineral output during $4,980,584 over 1941 that was $21,112,277 1940 , which being was increase $16,131,693. This increase is due to greater domestic demands principally from military uses. Nineteen mineral substances were produced in Florida in 1940 and 1941 , including the various usages of the different clays, and counties contributed State's totals. The mineral resources of Florida are largely non-metallics exception being the heavy minerals ilmenite rutile and zircon recovered from beach sands along the East Coast Riz Mineral Company. These sands have been worked irregularly since 1916 and substantial deposits have recently been prospected in western Florida and in Duval County latter time. is expected Ilmenite in production within a reasonable rutile and zircon have been classified as either strategic or critical minerals by the War Production Board and this added interest has centrations of these minerals phate has been mined and leads the State stimulated in Florida in Florida since in the value of prospecting f beach sands. its discovery in output of minerals, con- Phos- 1888, being 48.0 per cent of the total value of mineral production for and 48.5 cent total value production for 1940 1941. The quantity phosphate increased from 2,678,784 long tons in 1939 to 2,847,481 long tons in 1940 and 3,367,797 long tons 1941. The value this phosphate decreased from - ~ ~ ~ ~ ~ ~ ~ ~ I 1 a -- a- u,- a fll 1I _ L_ 1_ _ I J. ~hln nnr FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Limestone ranks second in value of output, its sale realiz- ing $6,862,966 in 1941 as compared to $5,093,677 in 1940, the increase being due almost entirely to the use of crushed lime- stone State. construction Sand and gravel military bases throughout were likewise used more extensively 1941 than 1940, selling $1,161,675 compared $743,928. With clay, coquina, dolomitic limestone, diatomite muck , peat, sand , gravel, shells, and water showing creases, second industry. total highest This production yearly 1941 output compares was history with output $21,112, 277 , the mineral $23,435,804 1920 and $20,724,487 1926, both which were post-war- boom years. Production of Substances The following table shows the quantity and value of min- eral substances produced Florida during 1940 and 1941, as compiled from the United States Bureau of Mines mineral statistics, and from a survey of the Florida mineral industry by the Florida Geological Survey both part-time and full-time employees The approximate is given for total each dustry extreme right column. Figures on production and value those reported operator and include estimates made such operator where book records were not kept or were not available. Table 1-Mineral Production in Florida for 1940 and 1941 Product Clay Brick and Cement, kaolin, Coquina 1 Dolomite Flint tile 1 ......-..... fuller's earth, d pottery 1 -...... (agricultural) rock I Limestone 1 .4 . .. .. .... .. ... ... Diatomite, muck 1 and peat Phosphate Sand 1 Shells 1 Water I Totals gravel ..... ..... . .-- . ... ... .... .. ... - .. .... .. ..... ... ..... - . .. .. .. ... ... 1IanII, ~*I1(~111111 1940 Amount 37,683,157 units 117,508 short tons .19,888 cubic 68,777 yds. short tons 80,814 short tons 3,726,218 short tons 34,622 cubic 2,847,481 long yds. tons 1,040,365 short tons 230,050 cubic 1,729,942 gallons Value $ 1,666,170 430,669 1,235,501 24,264 174,709 5,093,677 98,052 7,747,395 743,928 198,821 161,773 $16,131,693 1941 Amount 32,027,668 units 111,579 short tons 27,073 cubic yds. 86,453 short tons 48,600 short tons 5,266,148 short tons 56,156 3,367,797 cubic yds. long tons 1,613,346 short tons 308,217 cubic yds. 1,824,498 gallons Value $ 1,825,570 336,227 1,489,343 30,083 279,650 113,385 6,862,966 125,548 10,239,778 1,161,675 304,592 169,030 $21,112,277 1 Contains a few values that were estimated 2 Estimated from the number of barrels of c by the :ement. producer, where no books were kept. 3 Contains an estimate of the limestone used in cement, stone that was sold as concrete aggregate and building stone. based on the number of barrels, and includes the * Tonnage includes an estimate of the tonnage of art and dimensional stone, reported in cubic feet. Mineral FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Production by Counties Table 2-Comparative Values of Mineral Products, During 1940 and 1941 Counties, Value County Mineral Products 1940 | 1941 Alachua Bay Bradford vard Broward Calhoun Bre- Clay Citrus Dade Duval Escambia Flagler, and Hamilton lendry Gadsden Hernando Hillsborough Indian River Lafayette Jackson Lake Lee and Leon Levy Manatee 386,406 9,341 96,172 156,569 910,977 1,148,929 130,560 204,200 1,566 444,300 2,570,853 867,428 16,250 8,249 55,012 85,197 410,601 41.274 428,172 50,400 65,183* 129,608 53,577 1,194,659 1.391.535 204,509 208,954 265,617 606,050 3,141,289 1,589,442 133,702 6,616 59,650 128,179 480,201 39.644 Flint rock, limestone, phosphate clay, wa- ter. Peat, sand Coquina, n water. Limestone, Brick c Clay, di stone, , gravel. ruck , sand, water. lay, wE olomite, hard phosphate, phatic c Limestone Coquina, water. Brick clay, Coquina, sand, Brick earth Limestone. Land phate water. Sand, ,lay. . sand sand, clay, sand, Lter. lime- rock pho Wa- shells, pottery gravel. limestone, brick clay, clay. fuller's , sand, gravel. pebble , sand, phos- shells, limestone. Limestone, gravel, Diatomite mound Limestone shells Dolomite, Dnnlomite sand, brick clay. , sand, shells. , sand, limestone. limnatnnp I I I FLORIDA MINERAL INDUSTRY Table (continued) ; Value County Mineral Products 1940 I 1941 Orange 99,712 107,674 Peat, sand. Palm Beach, Pasco 71,795 76,024 Limestone, water. Pinellas 34,412 60,235 Coquina, sand, water. Polk 6,869,869 8,596,425 Land pebble phos- phate, sand, phos- phatic clay. Putnam 330,277 421,918 Kaolin, peat, sand, water. Saint Johns 6,398 10,388 Coquina, sand, water. Santa Rosa, Semi- 82,145 236,198 Flint rock, limestone, nole, Sumter pottery clay, water. Sarasota 60,884 103,885 Coquina, dolomite, limestone, sand, water. Suwannee, Taylor, 39,856 29,502 Brick clay, sand, wa- Washington ter, Volusia 32,737 46,437 Coquina, sand, shells, muck, water. Unapportioned 45,080* 130,901 Li-mestone, sand. Total values $16,131,693 $21,112,277 Summary: almost These Citrus, three Polk C times counties countyy led in value the value are followed Hillsborough, counties for Marion, of output for for Hernando order Gadsden County, of production , Levy, both years, the next value Alachua, 1940, and this order is the same for 1941, with being highest. y Dade, Putnam the excep- tion that Hillsborough moved up to third place. Includes the heavy minerals produced from beach sands. t County totals less than three, to operators. are grouped, where avoid revealing production the number of producers total figures of the individual Transportation The during roads mineral 1940 and handling substances 1941 57.8 were that were produced shipped largely cent total -by rail,, tonnage Florida the' ailr- 1940, 4 f\ A 4 Srd A A n.3 on - - En Tu,.. nin ,~ A ~nu ne*- a la-- a nn~ YIH ^ m,,i,, _.- I -3 I put ~U, YI illn 'I C~ AU h j FLORIDA GEOLOGICAL'SURVEY4-BULLETIN TWENTY-FOUR refining plant, or frdm 'mine to export depots. The proximate tonnage distribution. for 1940 and 1941 shown the following chart: Table 3-Approxitnate Tonnage Distribfition Mineral Products 1940 1941 Total S :* Short 1940 1941 shipments tons *: 8,602,012 11,422,337 Railroad 4,973,552 7,169,448 Truck: 1,593,144 2,620,920 Waterway 938,057 1,083,751 Unapportioned 1,097,259 548,236: Includes diatomite' and estimates of tonnages dimension stone, for water, shells, does not include peat, muck, tonnages brick and tile. Total Mineral Production for Florida Since 1900 The following production graph Florida gives year total since value 1900. The mineral valhe limestone products, and also phosphate, graphed. two From most important a value mineral $128,381 1900, limestone production increased slowly until 1922 when industry rapidly expanded during post-war period, reaching the all-time stone output industry dropping was high very as early $7,277,806 sensitive as 1927. when 1926. The lime- depression, building and road construction sharply declined. The production phosphate during period 1900 1931 when increased steadily up the first exports were almost stopped, and years of World War production depended largely on domestic demands. Following 1918, foreign buyers rushed boom replenish sky-rocketed their sales, stocks and reaching abnormal peak post-war phosphate produition'in 1920 at $19,464,362, after which the production returned normall. Phosphate sales increased steadily through the early years of the depression and not until 1931 did sales sharply ,decline. The 1 Q. O tA output mineral industry increased I IQ2Rt who~n 1im~pq'nnA *fnrianpazt t-hf^ rnoflmnnn1 from 19nrvaQ. in __~~~~~~ U _i I~/_~_ _ *. t-t..* 1 4I I * -*| ^* f - ^ - 23,43^.804 ,. .t .** -. .. .34*0 . .................... . . t .- .. 4 -- ANNUAL VALUE -- --~ -r ;- -* -* *-- - - at -'tff{ - * .OF .I12 2T O .-2,4 ,48 20724, 487 MINERAL PRODUCTION .- - IN I 9,464,362 \ ' FLORIDA 1900-1941 - I TOTALI : . F. 10,646,628 10,790,30 ---- ---- L- --- -- ----/ -39,- --- J7 -V9,563,084 | \ / \ \ I I! / /: 1 .---..-^ .^-J'- ^V-^ ^ -- S- ------ -- ---- --- ----- ---- ---- - * /~ / 4277,806 .035,010^ / J \ Y4.779,612 - - -. - -- - -2 ^~~~~~~~ ZI.PHSHTE4.7229 1,^ //~~~~~~~ i __ l _____ L- ----- -- ti --. - --I- - - LIMESTONE --- - a - I - - - - --- * r U U * S. -I S** - - - - a - - FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR The degree which a mineral is commercial depends upon market demand, which turn partly controlled by the availability and degree of its competition ultimate cost of with related materials. product and Thus some of the fine beach sands along the East Coast sell for concrete aggregate, waste product when the has Lake coarser Wales increased sharper district. sale sands The muck discarded availability Brevard County and lowered nando County Miami ie value of limestone oolitic peat competes limestone only Orange County. The production through Her- area absorption heavy freight charges, and Birmingham slag competi- tion has decreased the margin of profit of each. Population insofar centers of as the centers location population, and mineral mineral industries producing as the phosphate industry areas has related develop in Polk County, mineral or where the growth of towns has locally stimulated development as Miami has Miami oolitic lime- stone. The mineral industry in Florida is exceeded in tourist trade and agriculture, and value only geologist, industrialist, between and farmer industries agreed will benefit that each. better balance achieving this balance the role of mineral resources in industry far exceeds the annual value of output, and the future of agriculture and tourist trade depends a large extent upon future of the mineral industry For illustration the limestone used to build better roads to stimulate travel in Florida greater trade farmer. Materials will result industrial housing and military construction peat, limestone and dolo- mite for soil conditioning phosphate for chemicals, fertilizer and explosives; and white-burning clays for pottery are avail- able in large quantities in the State. One pinnacle of Florida future lies produced assembling outside State these raw build products Florida with those a diversified ;n Vicfrn;n 1 rtn +nvnrl7 4-ha n air#-nin4 aPf nrhrnh n1n1 h 1,t .-a4-nA^^ avlu FLORIDA MINERAL INDUSTRY unimproved roads,1 and different railroads operating in Florida with a combined track mileage, exclusive of yard tracks 5,371 miles.2 LAND The FORMS surface of Florida AND GEOLOGY largely made a series flat surfaces that ascend in a step-like pattern from the coast toward have been * interior. produced These directly step-like changes surfaces in the or terraces elevation level. These Pleistocene epoch, changes or ice age, were and very were active world-wide during in effect as terraces have been reported and described from coastal regions of scattered portions of the world. (see Cooke, 1939 and lated well Vernon 1942a many and our consider these 1942b) deposits features Terraces minerals in some so closely that would detail. Five such terraces have been described by Vernon (1942a, pp. 5-28) cates that in western these Florida terraces are and reconnaissance present over work whole indi- State. Each terrace is represented by a deposition stage composed of two parts, a coastwise terrace and its contemporaneous allu- vial extensions up stream valleys. The coastwise portions are possibly carpments, marine parallel origin as they have seaward present coast, and have facing beach ridges resting upon them in the position of the present Recent beach ridge. However marine shells have not been found in any of these deposits except has been questioned. tinuous present such as on the patches on both natural lowest so that their marine origin Extensions up stream valleys are discon- alluvium sides levees lower alluvial and marked streams. rim surfaces and swamp were surfaces Alluviation streams are and features present probably present on The oldest of these terraces is believed to be the landward remnant a delta that formerly covered most Florida S-. I ,..i t: O 0 O10 20 S- iA C I ie r --< o S -- -. - *I ----st - - 30 40 IN MLS FL LEGEND KEY MAP DA TA FROM PEBBLE PHOSPHATE HARD AND SOFT ROCK PHOSPHATE OR TmT -- DA MINERAL RESOURCES - 42 SURVEY OF MINERAL INDUSTRIES. PHOSPHATIC AREAS COMPILED FROM MANSFIELD'S "PHOSPHATE LIMESTONE DOLOMITE FULLERS EARTH KAOLIN RARE MINERALS (ILMENITE,RUTILE,AND ZIRCON) PEAT AND MUCK BRICK AND POTTERY CLAY MARL (U.FLc CEY) RESOURCES OF FLORIDA ," U. S. DEPARTMENT OF THE INTERIOR, GEOLOGICAL SURVEY BULLETIN 934. COOUINA FWPROCERS QUARRY LOCATIONS ARE SHOWN BY THE SYMBOt, a, FOLLOWED BYA NUMER WHICH INDICATES THE TYPE OF MATERIAL. NUMBERS IN PaRETHESES SHOW MORE THAN OdE QUARY WITHIN THE DESIGNATED AREA, i. e., e-34) SYMBOIZES FOJUR LIMESTONE QUARRIES IN THE AA DESIGNATED BY THE BLACK DOT. I- PEBBLE PHOSPHATE 2 HARD OR SOFT ROCK PHOSPHATE 3- LIMESTONE 4-OLOMITE 5 FULL EARTH 6-KACLIN 7 RARE MINERALS (ILMENITE, RUTILE, AND ZIRCON 8 SILICEOS AGGREGATE S-SAND G- MEL I / 1 5 I at " B V FAm 7-! iJ 2 I 4 (1 *II 3. Vs -J '1 I eS I SR EE INSERT AREAS OF" POTENTIAL COwMERCIAL FCrTICO eslm S I S-. I ,..i t: O 0 O10 20 S- iA C I ie r --< o S -- -. - *I ----st - - 30 40 IN MLS FL LEGEND KEY MAP DA TA FROM PEBBLE PHOSPHATE HARD AND SOFT ROCK PHOSPHATE OR TmT -- DA MINERAL RESOURCES - 42 SURVEY OF MINERAL INDUSTRIES. PHOSPHATIC AREAS COMPILED FROM MANSFIELD'S "PHOSPHATE LIMESTONE DOLOMITE FULLERS EARTH KAOLIN RARE MINERALS (ILMENITE,RUTILE,AND ZIRCON) PEAT AND MUCK BRICK AND POTTERY CLAY MARL (U.FLc CEY) RESOURCES OF FLORIDA ," U. S. DEPARTMENT OF THE INTERIOR, GEOLOGICAL SURVEY BULLETIN 934. COOUINA FWPROCERS QUARRY LOCATIONS ARE SHOWN BY THE SYMBOt, a, FOLLOWED BYA NUMER WHICH INDICATES THE TYPE OF MATERIAL. NUMBERS IN PaRETHESES SHOW MORE THAN OdE QUARY WITHIN THE DESIGNATED AREA, i. e., e-34) SYMBOIZES FOJUR LIMESTONE QUARRIES IN THE AA DESIGNATED BY THE BLACK DOT. I- PEBBLE PHOSPHATE 2 HARD OR SOFT ROCK PHOSPHATE 3- LIMESTONE 4-OLOMITE 5 FULL EARTH 6-KACLIN 7 RARE MINERALS (ILMENITE, RUTILE, AND ZIRCON 8 SILICEOS AGGREGATE S-SAND G- MEL I / 1 5 I at " B V FAm 7-! iJ 2 I 4 (1 *II 3. Vs -J '1 I eS I SR EE INSERT AREAS OF" POTENTIAL COwMERCIAL FCrTICO eslm S I FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR large part sediment underlying later terraces. The youngest depositional stage represented present flood sand plains dunes along along streams coast and lines. Recent Each deposit beaches and making terrace delimited erosional escarpments, one rising above and one descending from These today terrace had levels and level changes the surface of the deposits always would not been terrace. separable same mag- nitude. Fortunately the sum of sea level changes throughout the Pleistocene has been a successive lowering of sea level, so that today older terraces are higher and descend to lower and younger terraces in steps. The progressive lowering sea level i most easily explained by a continuous uplift of Florida, probably resulting from compensation overloading Mississippi Delta sediment, although Cooke (Vernon, 1942a believed that the progressively lowered sea level was due to the formation of oceanic deeps combined with pro- gressively smaller deglaciations of the land. While Vernon (1942) has described five terraces in west- Florida , Cooke (1939) has described least eight the whole State. The problem to be considered in this paper is not whether there are five or eight surfaces in Florida but rather Florida are understand mineral largely their resources. depositional, relationship then these as interpreted terrace Vernon origin features (1942a, 1942b), and interpreted partly Cooke depositional (1939, and deposit partly that erosional underlies and forms each terrace more properly sidered. Thus Pleistocene , large con same than nmerci age as the Pliocene as al deposits surface , and Previously peat, con- muck, sand marl and gravel, , pottery clays, diatomite, flint boulders kaolin , limestone, and phosphate would be closely associated with the origin of these terraces and are possibly of the same age. these For this terraces reason would a more detailed advisable state-wide as a knowledge study their nrTioamrn Qn i relnTrr n-F fnrr fn ritinr ixrrlrl fnoili-t a *th1w l~PvPlnn- FLORIDA MINERAL INDUSTRY cestral muck, lakes diatomite, concentrating and source they sand Florida's have been commercial commercial locally quality, peat, instrumental Lake Louise in Lake County. While these sinks of Florida are the result of the localized solution by natural acids of the limestone that underlies most of the Florida surface depth which this solution was effective was certainly increased fluctuations ground-water table throughout the Pleistocene epoch. Thus, decreasing level lowered ground-water levels that deep sink were formed. The Recent and latest rise level elevated ground-water surface present position , so that today large part these sinks are effect drowned sink holes. The Ocala oldest limestone rock that and outcrops youngest Florida Recent Eocene floodplain and beach neath deposit. surface Older rock rock from are known cuttings taken present from wells. These older rocks are not important economically except for possible sources , gas, and water so that they considered commercial fully this production report. derived The from large part Pleistocene Florida or Plio- cene rocks which are distinguished at the surface by terraces, mentioned above. In these rocks are included the Melbourne bone 1 Miami bed Fort oolite , Ke Thompso: y Largo formation, limestone Anastasia formation Charlton formation Cit- ronelle formation Caloosahatchee marl , Alachua formation and Bone Valley western Florida. gravel, These and terrace beds contain sand and commercial gravel deposits of phosphate, flint boulders , sand and gravel, pottery clay, brick clay kaolin , coquina, marl limestone , dolomite muck , peat, diatomite , oyster shells and sandstone. Florida limestone Tampa Miami oonlitic commercial le Suwannee formation. t il mestone. limestone limestone. Key Fuller comes from Marianna Largo earth limestone, is mined Ocala limestone, and from beds ~~V-~~~~---~~~ ------- I-- -~- FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR age unknown but could Pleistocene. Shells from oyster bars, and peat; muck, and diatolmite from lake deposits produced though lower partially portions from Recent accumulations these. deposits are probably Pleistocene in age. The following chart of geological formations is that gen- erally writer accepted considers Florida beds Geological younger Survey than but Miocene equivalents of the sand and gravel deposits of western Florida as all distinguished terrace features, and therefore they are more properly Pleistocene in age with the possibility only the oldest being Pliocene, as has been interpreted the writer (1942a) STRUCTURE3 In all studies dealing with water supplies, artesian aquifers, especially from and with the possibilities of the production oil and gas both minor and major structures must be con- sidered. anticlines structures dips, and Major and are more structures large more readily those large diWnwarpings limited serve extent as traps oil and as local recharge areas for artesian upwarpmgs synclines. usually with commercial water. Minor steeper pools These minor structures are sought by the oil geologist, and include salt domes lapping of , wedges of porosity, faults, discordant dips, sediment over unconformities and over- buried land masses, small folds rock and many others. Some these have been discussed by Campbell (1941a) The regional structure of Florida is that a south dip- pmng monocline modified large "Ocala uplift" northwest uplift" Peninsula in northwest , and 1 Florida smaller giving, "Chipley-Marianna a structural section along the axis of the Peninsula, the appearance of an arrested anticline. The regional structure further complicated 28 Its Table 4-Geological Formations Pt -r -~ I . Recent Pleistocene or Pliocene i- MViocene Oligocene Eocene Upper Cretaceous Lower Cretaceous Jurassic ? Triassic ? Paleozoic ? Bay, beach, Formation or Giroup floodplain and lake deposits, unnamed. Melbourne bone Relative stratigraphic positions are not fully known. Terrace deposits, possibly contemporaneous with the Pleistocene-Pliocene formations listed above. (see Vernon, 1942 a) Choctawhatchee formation Buckingham marl Alum Bluff group Hawthorn formation Tampa formation Suwannee limestone Vicksburg group in part Marianna limestone VICKSBURG group Ocala limestone Jackson group Claiborne group Wilcox group Midway group Series Limestone, flint, dolomitic limestc Undifferentiated deposits report cuttings. : Fort Thompson formation Anastasia formation Miami oolitic limestone Key Largo limestone Charlton formation Citronelle formation Alachua formation Bone Valley gravel Caloosahatchee marl Mineral Resources Clay diatomite, gravel, muck, o3 shell, peat, phosphate and san< Vertebrate remains. Limestone, marl. Coquina, sand. Limestone. Limestone. Limestone ? Clay, gravel, sand, kaolin. Phosphate. Phosphate. Marl, limestone. Coquina, clay, diatomite, dolor flint, gravel, kaolin, limestone, oyster and mound shell, sand, Clay, marl. Clay, fuller's earth, limestone, stone. Clay, limestone. Limestone. Limestone. of Florida FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR tilting westward Florida being a somewhat remote limb the active geosyncline about the Mississippi Delta. The ob- V1oUS structures present State may tabulated follows: Regional Southward monoclinal dip Westward tilting Major Ocala uplift Marianna-Chipley uplift Synclinal flexures associated with and Marianna-Chipley uplifts Minor Unconformities Buried land masses the Ocala a structural section plotted along center Florida Peninsula from Georgia line keys, beds Polk would 1 County almost from horizontal which point vicinity they south Bartow about 9 feet mile. However, portion this section northern Peninsula does along the not represent the dip. The local strike regional beds here has and been modified uplift elongate western parallel portion folds and made a more Ocala or less paralleling synclinal flexure in the eastern portion. The axis of the Ocala uplift trends northwest-southeast and folding is present from Madison County south to Hardee County The synclinal flexure is evident as far south as Seminole County where the axis trend trend axis parallels Ocala uplift. northeast-southwest However, northeastern Florida where creases south gentle pitch Jacksonville and then syncline flattens abruptly north of the city . The dip of the strata on the limbs of the folds probably does not exceed 15 feet per mile and 10 feet per mile is nearer the average. In western Florida the original regional the same as that of the Penins , W dip was probably gentle south dip with the FLORIDA MINERAL INDUSTRY plicate the regional structure. is present in Florida, Only the nose of the anticline this portion being known as the Chipley- Marianna uplift. evident Holmes Jackson , Walton, and Washington counties. The axis both anticline and syncline trend northeast-southwest into Georgia, and strata syncline pitches on the lies gently limbs as much east southwest as 20 feet Chipley-Marianna across Madison mile. uplift Jefferson The and and Wakulla counties. Minor structures unconformities possible present significance rocks are Florida. known uncon- formity can be defined as a buried surface of erosion, although rare types formities are other known origins are known. present at the Regional base uncon- Upper Cretaceous and Ocala Florida. The unconformity at the base of the Upper Cretaceous is import- because hides geology older rock that Ocala is important as this plane well and may bed is Ocala or may the common structural data limestone true top, as encountered and structures are merely reflected by this bed and are not actual. addition to unconformities , Campbell (1939a, 1940) and Gunter (1923, 1928) , have described land masses now covered younger rocks and geologists view such structure with confident hopefulness. OIL AND GAS Florida ha never had a commercial or gas well. Va- rious attempts discovery have been made, considerable impetus having been received recently by the discovery new oil field near Jackson , Mississippi and from encourage- ment by the Florida Legislature with the appropriation $50,000 fee to be paid for the first commercial well discovered Florida.4 The possibility production petroleum Florida has been discussed and well logs described in various publications which reference can made. Levorsen FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR (1941, 1-7) picked Florida as a possible future during State not on any positive evidence but rather because' the meager knowledge of the petroleum geology of the State does oppose presence. likewise knew that State is underlain by thick sediments that could: provide both source been beds and reported that reservoirs; favorable that and petroleum gas shows geology have could present, though hidden under regional unconformities known to be present in the State form of wedges possibly and that differing porosities in the hidden in the rocks may provide oil reservoir traps. Florida 's importance as a potential producer has increased with East new Coast demands and now on oil tankers engaged , formerly in military supplying duties , causing gas shortage. Many companies are leasing land and sev- eral wildcat wells are now being drilled in the State , arising out of respect of the possibility of new markets and a greater opportunity higher priced During November, 1942 the following wildcat test wells were being drilled in Florida Consumer's Fuel Company, State , 39 miles west of Miami , Dade County. (Located but not drilling). Brown Ravlin miles south Florida Trustees of Wakulla Oil Development . G. Station, Company, Philips Wakulla Putnam County. Lumber Company No. , 6 miles southeast of Cross City, Dixie County. H. H. Givan, Marion Corporation No. 1, near Portland, Walton County. Sanford and Arrington, et al Walton Land and Tim- ber Company of DeFuniak No. 1, approximately 10 miles southeast Springs, Walton County. William G. Blanchard, et al., Everglades miles west of Miami, Dade County. In addition the following had located and were drilling in pro- FLORIDA MINERAL INDUSTRY Hunt Company, sec. T26S , R32E, Osceola County. Thompson and Pollard Associates, sec. 16, T13S , R16E, Levy County. Prospecting physical viduals. crews with 1 seismographic being , employed use methods: actively both 'magnetic, past conducted companies electrical both several arid , gravity, prospecting geo- indi- and and drilling locations ha i'been made rather haphazard, even larger companies, detailed mined. besides prospecting i There those < but now i carried many greater care is exercised on before locations factors a geological that nature should but evidence and deter- considered elsewhere indicates that all oil fields of size are governed by structures. The outlining structures and prospecting should pre- cede any well organized venture in drilling. locate struc- tures in Florida , where surficial Pleistocene sediment masks underlying rock safest method drilling prospective test holes easily identifiable key bed, possibly bed a zone outcropping erosional zone would require in the in F is not a d be ex a careful expenditure, and Ocala lorida. good tremel study would limestone The structural y helpful. geological time datum Such most the but distinctive Ocala a definite a program conditions consuming and , being key would a large as well. favor however , many points control would be established, and a potential drilling, structure resulting could in a large condemned saving on lease or approved holding penses. The ultimate test for any prospect is the penetrating of the potential bed, interpretation but the use of geological knowledge and rock structures will have been portant factor in locating the hole to the best advanta lowering the po an im- and sibility of the dry hole. Cheaper but less reliable , ways of locating rock structures are available through geophysical methods. These have been FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR FLORIDA MINERAL PRODUCTS AGRICULTURE Accurate production figures for the utilization of mineral products in agriculture are not available as production figures are not traced to the ultimate consumer, and many small pits are operated by the farmer for his own use, where no records are kept. Peat , phosphatic clay phosphate, limestone, dolo- mitic limestone and oyster shells are being used extensively in agriculture as chicken and stock feed, soil conditioners and fertilizer Florida and 1941 fertilizer tags 87,550 tons of mineral products to be used on soils were sold by the State able Department o: t is estimated Agriculture.' on a tonnage From basis figures that more avail- than per cent of mineral products in Florida are used in agri- culture. The dolomitic limestone , high calcium limestone, and phosphate has been greatly stimulated though the Grant- in-Aid ment these Program, Administration products administered which place Agricultural allows payment farmer Adjust- receive participation program. The farmer is supplied with these soil con- serving materials at the time when they are needed and their costs are deducted later from payments due him for hearing to the soil conservation program. The grantee thereby has advantage applying these materials throughout the growing season, and he saves the interest that would have paid had he purchased his ducers with arrangements to fertilizers directly from make payments after pro- harvest. Owner operators have a greater stimulus to cooperate conservation soils than tenant operator and share cropper This tendency has been overcome certain degree, however by providing a division of the allotments to landholder, tenant, and share cropper proportion which Both interest they share tenant both in the and share greater yield harvest and cropper and profits thereby soil find conservation, season. their par- FLORIDA MINERAL INDUSTRY larly acid. Some counties , especially in the central Peninsula where underlying rock limestone are particularly deficient in limestone and dolomite. The application of lime- stone when dolomite used and phosphates with legumes, cover especially recommended crops, and pasturage. There is a recent provision in the government conservation program for the application of humus , peat, and muck and their use- fulnes year. is becoming widely recognized and has increased each Aims and Practices of Soil Conservaflon The practices selected differ county and generally those The most needed and not aim soil usually conservation employed program by the is not farmer. employ normal farming practices, but particularize in conserving and improving soil fertility, preventing soil erosion and couraging the economic use of the land. The program allows for payment to on such a the farmer for part of program, the costs of carrying and these allotments are especially ful in Florida where the farmer's yearly cash income i help- very low Building Allowance The soil building allowance maximum payment made for adherence to practices of soil conservation program. "This allowance for each farm shall be the sum of the follow- ing: cents sum acre of the cotton, of cropland peanut, excess tobacco, of the potato allotments for which payments computed, cropland in commercial orchards, and sugar cane sugar; $2.00 acre for commercial orchards on the farm in 1941; FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR $1.00 acre of commercial vegetables grown on the farm in 1941 where the acreage is 3 acres or more. "In addition to the soil-building allowance computed for the farm as outlined above, a forestry allowance of may earned only by planting forest trees." 7 Soil building practices include the application of approved fertilizers limestone dolomitic limestone, phosphate, and muck, crops, in connection Natal grass, with full seeding permanent pasture, of legumes, cover or green manure crops in orchards. Any mineral substance to be applied for soil building pur- pose and must ground payments are sufficiently based fine on the amount easily available available, n the soil first year case phosphate, and on the cent calcium in the case of limestone. The $10 application and percent other grades will superphosphate pay will in proportion. earn Raw rock less phosphate than or colloidal cent phosphate phosphorus clay pentoxide containing (P205 earns $4.80 per ton, phosphorus and that pentoxide containing not less earns $4.20 per ton. than The cent application of dolomitic limestone limestone $3.00 per ton will earn $4.00 per ton high calcium and muck or peat will earn $1.50 per acre when 2 or more tons are applied to the acre. Participation 1940 Grant-in-Aid Program included 2.273 farms out of a total of 48,443 farms in the State signed Agricultural Conservation Program. The 1941 participation included 2,680 farms a total 50.640 farms cooperating in soil conservation. The following counties have participated in the program: : 1940 Brevard DeSoto Gadsden Hardee Highlands Hillsborough Jackson Lake Orange Osceola Pasco Pinellas Lucie Sarasota Seminole Volusia FLORIDA MINERAL INDUSTRY 1941 Alachua Bay Brevard Calhoun DeSoto Gadsden Hardee Hernando Highlands Hillsborough Indian River Jackson Lake Madison Marion Orange Osceola Pasco Pinellas Polk Putnam Lucie Sarasota Seminole Volusia FLORIDA MINERAL RESOURCES MINERAL PIGMENTS to A mineral pigment is any mineral that may be used, with or without treatment and fillers to form as a color paint. when much mixed with drying the same as a mmn- eral filler with difference that filler imparts little no color to the paint and is used as an inert extender. commercial pigment is insoluble in paint or stain A good vehicle or in chemical resistant should requires. or other mineral decomposition bright The and clear texture pigments. atmospheric or dull a good and IS S table conditions opaque pigment as the is granular and and case and fine' and medium cation. when pigment paint should ground capable into easy vehicle and even appli- Mineral pigments are especially important war effort and the government i anxious to locate all the mineral deposits which could possibly commercialized under war necessity. Throughout present war large quantities brown, ouflage jected 1 , green, military attack. and gray and colors civilian Because of will areas required for which transportation might difficulties cam- sub- local pigments desired and quantity and covering power may be below present commercial standards if the colors are uniform. The pigment should granular and should have a fine body or texture. Thus some of the Florida clays would require firing to fusion and then grinding before the required texture and color n -j- developed. ....1 1 Brown -^ --- - and dark - -- Li - A colored A,, L. -, a - n l n Un lnnn .In nlnr 1sni f*r111rT'turll If *lE7 If rUUI* .me, T rruLl rur - -- -I,1 rtn nr FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR green color Department can used tries under war colors conditions, which most but closely War cor- respond their standard color chart , which can secured from any local Army or Navy office. eral n addition pigments emphasized in camouflaging, min- "find their main outlet in low-priced paints, both alone and mixed with chemical pigments. Iron oxide pigments are used exten- sively in the preparation of paints for the protection of iron and steel work from rust, competing with graphite and red lead for this cars, purpose. barns, coloring leather, filler. . as a pil agents shade Ocher, nment as a pigment in cement, stuccos, Iron Other and cloth, oxide uses fillers shingle in addition (toned up with paints for iro] n the n stain, a to its uw dyes) 3 are also n oxide used pigments manufacture nd paper ai 3e in paints, on freight are as of imitation cardboard is also for linoleum and wood stains and wood fillers, and mortars.11 and in used oilcloth, coloring Occurrence in Florida There is no commercial production mineral pigments in Florida , but during the was operated at Inglis, last World Levy County War a chemical and considerable plant pyrite was imported for use in this plant. The refuse dumps have a high content of iron oxide which was formerly sold locally pigments. Some this refuse still present and sufficiently high in iron oxide to make a suitable pigment. Yellow and yellow-brown pigments may be produced from ocher, as it iron comes oxide mixed from with ground clay, and grinding eliminating material sand purity slight screening. variations Red color and reddish-brown can produced pigments with calcining raw ocher in kilns before grinding. The higher the iron-oxide content the darker the brown color, and the deepest shade of brown in Florida is found in Levy County where limited beds of limonitic ores analyze high iron oxide. Ochers and limonitic clays and sands (bog iron ore) known to occur along the canal on the road from Fort Myers fla -, - T a U' glfrul .i ll l I W W t l S n U r- flf rUtN T- 9 l nrvnvi4- T -At tt 2 w~nnrC llr1 FLORIDA MINERAL INDUSTRY near Jacksonville Duval County miles east Seville, Volusia County , Estero Bay, Lee County (see Wilson 1933 89-90) and terrace sands northern Escambia County. The Levy County possibilities, deposit limonite covering has the best commercial approximately acres and from being this Another high deposit deposit iron-oxi in small f possible content. quantities fc commercial Iron was produced *the Confederacy development is al Bunnell small , Flagler amount County, pigment where High 1938 produced problem pro- duction and marketing should thoroughly studied before attempting commercial production. A small pilot plant might give favorable The results. following analyses are by the State Chemist and are more or less typical ocher and limonitic sands Florida: Table 5-Analyses of Ocher and Limonitic Sands of Florida Bunnell , Flagler County F. B. High Yellow Limoni- Pigment Pigment tic Ore Iron Oxide as Fe20, ........ 37.88 Aluminum Oxide as Al20, Manganese Oxide as MnO Moisture Water of Insoluble SiO2) Gangue . Combination .... 18.02 Matter (largely 34.04 -a....... 55.22 0.05 1.66 12.82 26.39 ....a.... 34.24% 0.64 0.01 0.44 6.54 58.12 ........ Escambia County near Century 14.63 8.34 . .... 13.48 6.23 56.09 ........ a Levy County near Chiefland 71.80% 14.88 13.32 Brown crushing pigments for war dolomitic camouflage limestone can occurring provided scattered nosits alona the western coast from Tavlor County to Char- FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR deposits western Florida contain brown- and tan-colored gravel and coarse sand which can be crushed for brown pig- ment. Likewise, fuller's earth Gadsden and Manatee - counties might, after treatment very serviceable light earth color. The earth would have vitrified and then ground, vehicles otherwise , having would a tendency rather unstable react with oils. paint Some of this fuller's earth has a greenish tint which possibly could be retained or, if vitrified, would be some shade of red. There northern with a number Florida single which brick burn clay exception companies from Hall local Brick in western deposits, and and Company Chipley, Washington County, whose brick buff color, the resulting brick is some shade of red. This brick could be ground for mineral ture common pigments, along and present clay for flood plain manufac- western Florida streams and in terrace deposits associated with Green colors less common Florida , but them. high content of glauconite in some of the marls and clays of west- ern Florida marl will give dull green are common in Holmes colors when , Washington ground. (Vernon, These 1942a), Walton and Okaloosa counties (Cooke and Mossom , 1929) and are thicknesses common 80 feet in these exposed counties. bluffs Except and marl steepheads , existing producers of possible pigments may..be found listed under the individual topic in the directory (Appendix). basic will colors available necessary Florida, camouflage Florida production depending upon the tools and machinery necessary for mining and processing. a mineral pigment industry were started Florida em- phasis should also placed on the production extenders or fillers. High-calcium limestone, silica sand, and diatomite could used and in many cases pigment and filler can be produced from the same area, if not from the same pit. -Mining L FLORIDA MINERAL INDUSTRY hammer mills and jaw crushers would have be employed. Overburden ,very thin. would not The a great problem will problem as it lack is generally a sufficient cheap power for processing, and fuel for drying the pigment where a wet process is necessary. Sand and gravel could mined dredge limestone, clay and coquina by dragline excavator or mechanical shovel crushed and pulverized, and sized screen or by air cur- rents. Where burning necessary material may burned in vertical shaft kilns as well as in rotary furnaces, first being cheaper and requiring material under priority. Hardpan Of special but related interest to mineral pigments hard brown applied, sandstone underlying which nearly name hardpan has low lands Florida been and embedded in some of the composed largely silica high sand terrace deposits. that has been Hardpan cemented humus and iron oxide. is a zone concentration result- ing from the deposition of iron oxide and humic acid, leached from overlying sands iron salts probably reacting with 'the humic acid cause precipitation. Ground-water surfaces appear control position deposition, and, as hardpan is impervious, formation one hardpan may create a new ground-water surface which results in a second ing material and higher of hardpan contain hardpan. a high Where content of cement- nitrogen it has two of been used for making Vandyke brown and sap brown azine dyes. For a short period during the last World War sap brown was produced Haseman. plant Prior to near the first Fort Walton World War, , operated Germany sup- plied all of the sap-brown dye used in this country and after the end of hostilities this supply was reopened and the Florida plant closed. The use then as now was primarily as a dye FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR vats and then dried in ovens where controlled heat would keep volatilization of the organic matter at a minimum. The dried material is known as Vandyke, a rather general term, and is the raw source of sap brown. Watered Vandyke brown dissolved in a cheap sodium alkali form an organic sodium salt which was given commercial name , sap brown ,by Haseman. Before World War II , Germany supplied the United States with 95 per cent of the imports of Vandyke brown and Czecho- slovakia supplied remainder. Approximately 900.000 pounds valued at $30,000 were imported annually during 1935 1939 but this import dropped sharply with start the war, and in 1940 only 14,362 pounds valued at $722 were received United States.12 The cessation these ports may stimulate a renewed production sap-brown dye in Florida. Domestic with production National these Aluminate dyes has Corporation, recently 6225 started r. 66th Place, Chicago, Illinois and the New York Color and Chemical Company Company brown Belleview Bound B dye. The manufacturing have come from New rook Jersey New source is not North definitely Dakota.13 and Jersey, Vandyke known, Calco-Chemical manufacturing brown but survey used in sap- this believed mineral industry by the Florida Geological Survey has discovered no production of Vandyke brown in Florida. The Bureau Mines has investigated these dyes and has found that the domestic varieties of Vandyke . . though usually of a fine, rich hue, is likely to brown be fugitive, especially in increase roast more water color. its commercial raw permanent. material It may value: gently, The result is be treated in simplest making known the color as Cologne ways method darker earth. another method a water-soluble .stain, sap-brown, may tracted. While precise details have been guarded carefully by the German manufacturers, the general procedure, according ex- FLORIDA MINERAL INDUSTRY brown and soda ash in 10 or the ratio of 100 pounds of pigment 15 pounds of alkali are mixed with about 460 pounds of water in a vat fitted with an agitator. During the first half- hour of parently mixing involves carbon dioxide is the conversion given of the reaction humicc acid' dium 'humate' . Experiments with production of the material in edgerunner mills have proved unsatisfactory owing to this effervescence, while attempts to replace the soda with caustic soda have the stain been produced. abandoned If the stain owing to the inferiority is desired the form scales, the mix is run over steam-heated roller dryers. Control of temperature sired mix is very important. is dried Sap-brown stains manufacture, but in steam-heated are used small mostly amounts a granular form ovens paper are also at about is de- 70C. cardboard used for staining wood. CLAY AND CLAY PRODUCTS A precise definition of clay is hard to formulate, everyone understands what is meant by the term. although However, clay a finely divided mineral substance, possessing property plasticity when wet and originally derived from weathering ites and gneisses. aluminous With crystalline application rocks, heat chiefly clay gran- looses most water combination and mineral particles coalesce to form a hard stony mass upon cooling, the degree of hardness depending largely upon the chemical composition of the clay and intensity of heat. The clays of Florida are a mixture of several minerals but the fundamental com- position is some form hydrous aluminum silicate closely corresponding to the minerals kaolinite, halloysite, montmor- illonite or bentonite. Various minerals , such as quartz, mica, limonite, calcite, gypsum garnet, zircon , ilmenite, rutile are commonly The embedded following chemical fundamental analyses matrix. typical < types of Florida clays 44 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Table 6-Analyses of Florida Clays 1 2 3 SiO .......................... ........ 62.83 46.95 45.69 A103, ................................ 10.35 36.75 34.00 FeO .......................-........ 2.45 0.80 3.40 CaO ................................... 2.43 0.15 2.95 MgO .................................. 3.12 0.20 0.21 K ,0 .................................. 0.74 0.24 0.29 NaO .................................. 0.20 Loss on Ignition ........... 14.13 14.95 12.20 Total ...................... ........ 96.25 100.04 99.64 Analysis fuller's earth from Gadsden County, Geol. Survey, 17th Annual Report, p. 880, .part 3, Kaolin Florida. Edgar Brick c Analysis sample from Edgar Analysis from Plastic "A little Kaolin book Florida. 1896. Company on clays Plastic Clay Company, Metuchen, !New :lay from the Taylor Brick Company, Jersey Molino, mine, Edgar, clay miners," Florida by State Chemist. mine. Types of Clay The types of clay in Florida may be divided according to their fuller's kaolin. uses thus earth there bleachin pottery, clay; brick] and. and white These clays fall into two general groups cement firing . clays; Jlay transported and residual , depending upon the place of their accumulation. Both groups are secondary and sedimentary having been derived from previously existing rock. The most common and commercial , clay Florida has been trans- ported into as a matrix the State and other deposited in sedimentary thin rock. beds These between, beds either of alluvial or marine origin, having been depositsed by streams along their flood plains and in older alluvial terrace deposits. or having been transported and reworked by marine I FLORIDA MINERAL INDUSTRY transported water, so that ultimately State's clay is transported. Kaolin almost pure hydrous aluminum silicate and quartz, white color and white-firing. used manufacturing of paper, china ware , glazes, pottery, and in any clay product where whiteness a desirable factor. Two 1941 Plastic Edgar companies The produced kaolin United Kaolin Clay Company Plastic Kaolin Mines Edgar, Florida Crossley both Company formerly during and Putnam operated 1940 and SEdgar County. a mine Okahumpka, operation. peninsular Lake Kaolin Florida County but known generally now occur being maintains over only wide correlated one area with physiographic type known as the Lake Region, and thin beds are present in the high alluvial deposits in smaller western Florida. The kaolin now being mined Florida composes matrix of some of the coastwise terrace deposits of the north- central Peninsula. Water-worn quartz gravel and sand are embedded kaolin can this matrix marketed. and The must minable removed bed before is generally tween 20 and 55 feet in thickness and the recoverable kaolin content averages generally from 12 to underlie: oxidized variable sand which thickness o is removed 15 per cent. stained as overburden This leached, bed and dragline excavators and loaded railroad cars Atlantic Coast Line using most of it as sand ballast. be as thick as 100 feet This overburden may , but the present mines have to remove less than 20 feet of this sand. The kaolin-bearin sand mined hydraulic-suction pumps, 20-30 mounted feet below on dredges as the ground-water bottom table. The sludge pumpe of the d over screens and clay sand and gravel embedded in balls ( them) eliminated because together with the coarse sand and gravel are removed. Finer sand is removed by oumoinE the sludge over a series of cone-tanks, the sand w FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR finest moves sand slowly allowed down troughs settle that sludge equipped with baffles, or this finer material is screened kaolin 100 mesh screens. Figure Crossley, I u showing the 3. Kaolin pit of the United Clay Mines itnam County, in the center SW Sec. method of the removal of the overburden Corporation T1OS R23E by dragline ex- cavator in the background, and the method of mining by suction pumps on dredges in the foreground. The kaolin is de-watered in large settling vats, water being slowly drained or pumped pipes that can lowered near slud: settles as the clay settle surface below more pipe rapidly so that the sludge intake The pipe clear intake water agitated clay further and is always Thus kaolin de-watered draulic filter presses or on large suction rolls, the water being pressed out or sucked through fine mesh cloth. Drying is completed in rotary driers or by stacking the moist filter- press block of kaolin on shelves of pipe through which steam forced. The kaolin pulverized, crushed to 1A inch di- __ r_ FLORIDA MINERAL INDUSTRY oils , cleaning fluids and gasoline. Any clay that is naturally adsorptive i a fuller's earth , a loosely used term that got its name from the original use by fullers to remove grease from woolen cloth during process fulling. Where Figure Company, facing sou 4. Aerial view of the fuller's earth plant near theast Quinc! ; and Y, Gadsden County. the pit lies approximately of the Floridin photograph one mile was taken to the east. Printed by courtesy of the Floridin Company. sorptive capacity leaching with clay mineral can acids improved known or increased as an activable clay. The basic composition of both groups is that of benton- ite which largely made up of the mineral montmorillonite with the kaolinite mineral group being almost absent. Mans- field (1940a, believed that naturally leached decomposed volcanic ash (bentonitic fuller's earth and differs from activable clay Fuller's ea only in rth was being naturally leached. discovered in Florida in 1893 at Quincy, Gadsden County where is still produced The Floridin Company. Two companies produced fuller's during 1940 and 1941 : The Floridin earth in Florida Company at Quincy and Jamieson , Gadsden County and The Superior Earth Company -- w FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR The fuller's earth Florida Miocene age and equivalent to the Alum Bluff group (see It is inter- bedded with sand and phosphatic limestone that contain remains of marine organisms, and is believed to have accumu- lated under marine conditions. The earth now being mined underlies thickness a Pleistocene and both sand mining overburden areas there two feet beds fuller's earth which are separated by a thin bed of bentonitic phosphatic sand as in Gadsden County or a thin phosphatic limestone as in Marion County The earth is therefore mined benches, a steam shovel or dragline usually operating each bench , one each removing overburden, mining and load- ing the upper fuller's earth, and removing intermediate bed and mining the lower fuller's earth , (figure 5) The material is hauled processing plant dinkey engines allowed Gadsden dry County and storage by trucks sheds and Marion further dried oil fired rotary driers. The fuller's earth is ready to market .4 it 113i ri *'1 I~ -" -RI~~~1W~4e'C~WI~ rm Figure Fuller's Earth mi ne of the Floridin Company located FLORIDA MINERAL. INDUSTRY after being'crushed or pulverized, different grades, a 300 me part now sh; screen, and bolted or sized. from grit to as fine as that which are being freighted sold in sacks or. in bulk t will :he 1; Eight pass arger bulk. The fuller's earth Ellenton, Manatee County, was formerly built by r mined this mine was closed McCloskey and Company for the 1925. plant United States Mari- time Commission to fire this material for use as a lightweight concrete Tampa aggregate has recently in the been construction of fused argillaceous aggregate in in operation. concrete cargo While is new to vessels use Florida has been practiced United States least years. Fuller's in Florida earth , although best requires material grinding available this and mixing to pro- duce a thick paste. This paste forced through meshes form rods that are form raw aggregate. This paste must be dry adhere must through and added fired should this rotary enough contain case. kilns that the aggregate-pellets do some The organic clay matter, aggregate temperatures high which run enough cause escape matter. quick gases This incipient formed 1 then fusion and a seal prevent volatilization causes organic expansion clay leaving gas pockets that increase lightness of the aggre- gate. point The temperature used in the kiln depends on the fusion clay and is regulated heat clay point that it just begin to fuse. Higher temperatures result in the formation a clinker, which has strength lightness. This after plant war should find in pre-cast gate for pavement, a steady lightweight and in heat and market concrete units water insulation product , aggre- as it is more resistant both heat and water penetration than dinary concrete. Furthermore , concrete made only with this aggregate can sawed and nails can driven into Zr f j I -" r I I I FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR concrete made with limestone or sand and gravel aggre- gate. Activable clays are not commercially produced in Florida, Bay and Munyan (1940) discovered large deposits these clays outcropping principally Holmes Jackson, and Washington counties but also present in Leon and Jefferson. This these clay is a new areas shows asset State an extensive and deposit, prospecting should support large industry. The significance of the discovery is that the better grades of these clays, when properly treated, are from two five times as efficient in bleaching action as the com- mercial grades decomposed fuller's volcanic ash earth. and Activable is commonly clay called contains bentonite and must adsorptive. be chemically Naturally leached active before clays can (fuller's used earth) wise bentonitic but have been leached by natural acids. as an like- Gen- erally activity fuller's earth as a bleaching agent improved artificial leaching and most tests activity was decreased (Bay and Munyan, 1940). Other called Clay common Clays having no special clay" properties and are composed largely are often of kaolinite r 1 i4 tr s. ~t 411 FLORIDA MINERAL INDUSTRY containing one or more limonite, feldspar, mica, following impurities vegetable matter, and water. quartz, These clays are used in Florida for the manufacture of brick pottery, and cement , and their most important property their burning quality in particular as to color , shrinkage, and porosity after firing. Almost every county has a deposit common clay but good structural and pottery clays rare , being present only in the north Peninsula and in western Florida. Silt sand and vegetable matter high in some these deposits, but in manufacture brick and pottery the vegetable matter burns out, and sand and silt are of little importance if the plasticity is high. Iron oxides are disadvantageous where whiteness desired as they give fired product a red color. Alluvial posits, clays, used either in eight flood plains companies or in terrace de- manufacture brick and tile. colored These brick are red with the exception of the cream brick Hall Brick Company Chipley, Wash- ington County and compare favorably with those of Georgia and Alabama structural qualities. Brick production seasonable 'in Florida no kilns being burned where there danger freezing green-formed brick while drying open-air drying sheds. Most brick producers try to fire their kilns trade. draft kilns. summer There are kilns and and stock four companies four that The permanent kilns their brick that fire temporary winter permanent down- updraft or scove are constructed of brick and have advantage reuse heat a more a closed uniform product. circulation. The They kilns likewise are fired largely with wood but some companies are now using The ease of starting a brick kiln has resulted in the aban- donment of many enterprises which met unforeseen economic difficulties , and Florida has several these. Most of these failures resulted from the lack of a thorough investigation raw product, especially extent , uniformity, mining and burning qualities clay. This combined FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR There five kilns that being fired Florida produce pottery but only two companies mine their own clay The Santa Rosa Pottery Company operate a pit at Gonzalez, cambia County and combines this clay with other clays from the State and from out of State , to manufacture glazed pottery fires glazed alluvial and clay and bein ware. Jay glazed The anta Johnson Rosa pottery interbedded Pottery County, Both terrace mines produce these sand and clays gravel and un- are and are mined pick and shovel. The Crary Brothers Bluff Springs, Escambia Hillsborough County County and The Floramics Company Merritt Island Potters Tampa Cocoa Brevard County mine pottery and art , manufactured clay while ware. Crary other pottery Brothers companies and art produce produce ware salt glazed 1941 glazed pottery Clay is mined near Floral City, Citrus County, Florida Portland Cement Company and is freighted to Tampa where calcined with limestone mined Hernando County to make cement. This clay is a greenish light gray blocky, phatic slightly sandy limestone and silty clay boulders containing white bottom. phos- There weathered zone from 3-15 feet in thickness which i removed as overburden. The clay is approximately feet thick and is loaded directly into gondola railroad cars from the quarry by a dragline excavator , (figure This clay is thought to Alum Bluff group, Miocene in age, and was deposited marine water. Production and Market Accurate clay ment used production tonnages manufacture of brick available , pottery, and , as these materials are not marketed as clay and records are not available extent. The quantity clay used in pottery and cement have been estimated tons from number of pieces shipped in the case of pottery and from the nui m bar of barrels namiant ahinnerl from nloanl- . .. .., ,.. . . ... ... I FLORIDA MINERAL INDUSTRY Almost construction centage has brick buildings, been and used in military used 1940-41 bases. locally an increasing per- Pottery production is small Florida in spite large deposits kaolin Figure 7. Clay, a basic ingredient of Florida Portland Cement Company from a 60 miles north of Tampa in the NW'4, Sec. cement, pit in C , T21S, obtained !itrus County, y the about R19E. Photo furnished the R. E. McCarl by the Florida thy Advertising Portland Cement Agency. Company through ball clay and pottery producer silica is sold honey that are locally available tourists marmalades , jellies State. , merchants and such or large products, containers. The kiln frequently operated under con- tract a particular one merchant or the potter may execute a design for a hotel ever tion or individual. , these contracts are small and irregular and the will vary with tourist How produc- season. Both markets kaolin and fuller's earth center outside the State. Most of the kaolin shipments are made the New Pottery York and Ohio chinaware and New Jersey industry while areas the center of almost entire - a l C a. t .Ut i . * I l J 11 JI f | ft FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR absorb a freight rate from the mine to the export depot, ocean rate, and an import duty but American producers have to combat a prejudice in favor of the English clays. Today no imported fuller's earth is used in petroleum industry but some producers of edible oils still prefer the English clay. The war has greatly aided domestic clay producers as the scarcity of bottoms prevent large imports and producers are looking to domestic producers for suitable clays. Refinement of processing and mining methods produce a kaolin that wil1 compare favorably with any, and this refinement is rapidly erasing the prejudice for English clays that arose out of the former domestic production of low grade kaolin. Fuller's earth has strong and increasing competition from activable clay and other bleaching agents, and largely due to this competition and the increased usage of colored gaso- line production of Florida fuller's earth 1941 had creased to almost one half of its tonnage and one third of its value of ten years ago. used and in cement during 1940. ment cla so that Ly Production and pottery The production of kaolin and 1941 show figures slight kaolin increases , fuller's over earth clay are tabulated together in individual figures will clay 1939 table be divulged. Table 7-Value of Clay and Clay Products Produced in Florida Since 1937 1937 1938 1939 1940 1941 Brick and tile $ 148,366* $127,606* $ 193,110* $ 430,669 $ 336,227 Cement, t ful- ler's earth, kaolin, and pottery ........ 1,359,604 828,963 1,106,350 1,235,501 1,489,343 Total ................$1,507,970 $956,569 $1,299,460 $1,666,170 $1,825,570 Bureau census of 1939 , probably represents only sales value of the clay that was produced during those years. t Estimated on the basis of the number of barrels of cement sold. CEMENT 1G The history cement in Florida began w - 1898 when FLORIDA MINERAL INDUSTRY rels of natural hydraulic cement from Tampa formation Chattahoochee, Florida.17 The deposit extensive, and cement was said high quality but no further production factured Portland is reported. Florida Cement from cement 1899 Company's until large any 1927 kind was when and modern plant manu- Florida burned its first clinker. this plant Octobe The first shipment of cement was made from r 1927. Florida portland cement is made by calcining to incipient fusion a finely powdered mixture of limestone from Hernando County, clay burned clinker. and clay ground kilns The from with Citrus water (figure clinker with then County. produce powdered ground with The limestone a slurry, coal gypsum and which make or other materials to control the setting time and give the cement special properties. The final product is tested by mixing with sand to make pats, from which the setting time and character determined and make bricquettes, from which tensile strength is determined under a series of standard con- ditions. Production figures cannot be given for the one producer of cement Florida , but approximate limestone and clay tonnages and value are included in the figures for those sub- stances. However Florida industry has enormously creased its production in the past years, and throughout 1940 and 1941 activity has accelerated meet large demands of military construction in Florida. barrels of The number of cement produced in 1940 and 1941 shows increases and cent respectively, as compared with 1939. Florida cement is marketed almost entirely within the State, and the price of the local from cement determines the competition plants outside the State which must absorb the freight rate differences. ner barrel in 1941 The national was $1.47 average factory price an increase of 1 bulk cent compared with 1940. production Florida cement sold slightly higher due to larger and transportation costs. r-- 'tr1^"- a" ~a ^^fclr Figure Air view of the Portland Cement Company plant at Tampa. smokestack are each 11 feet in diameter, high as 2,700 degrees Fahrenheit are 175 feet long, developed in and inclined producing The three large rotary kilns in inch in 12 inches of length. a clinker clay and limestone. Tem FLORIDA MINERAL INDUSTRY imports nor stock on hand warehouses distributors and rels contractors. capital Florida 1940 used 2,442,623 and 3.172.179 barrels or or 1.67 1.29 bar- barrels capital during 1941. Figure 9. Thirty cars of limestone and eight cars of clay are re- quired for a single day's Company plant at Tampa. operation at the Florida The limestone Portland is quarried near Cement Brooksville, Hernando County, clay near Floral City, Citrus County. Photo fur'ni1 is printed ;hed by the through the courtesy R. E. McCarthy of the Company, Advertising was agency. The us cement has been greatly stimulated by a thor ough promotion of the use of prepared or precast cement products construction. These products made mixin and , coquina, limestone, combination three aggregates with cement and either pouring or pre ssmg blocks mated or ornamental that ornamental $2,500,000 where pieces a 1941. pieces from producers mined and concrete This blocks represents only concrete. is esti- their own aggregate, more than a fraction total sales value of concrete products in Florida, as the num- - ^ j. .-, - producers that buv their assreeate a t,- exceeds those FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR DIATOMITE 19 Description Diatomaceous earth , or diatomite, occurs in Florida asso- ciated with peat, and basic composition a hydrated amorphous silica. Diatomite is of vegetable origin and con- sists almost entirely microscopic silica shells that were secreted posed ol by small Stwo plants called valves which fit o diatoms. ne upon Each shell is the other, muc com- ithe same as a small pil designs and shapes, box. These shells are made up of many some of which are confined to one locality and all grew in either fresh or brackish water but rarely both. When these shells deposit on small which plants they organic had the bottom of the secreted pond in about which matter them they decays build lived. and This deposit diatomite. The diatom shell is so small that it can not be seen with naked eye, and it can identified only by the aid high-powered microscope. has been estimated that it re- quires between 40 and 70 million diatoms to make up a cubic inch. The sharp edges of the diatom make it an excellent pol- fishing and cleaning agent which can not scratch any surface because of the minuteness of the particles. The prepared dry diatomite which will makes absorb from an excellent cent chemical and medicinal moisture carrier and filler. The Florida diatomite is especially clean and pure. Organic impurities are burned out, and the little sand that is present eliminated currents. The salient features refined diatomite Diatomite Company advertised the only producer in Florida, American are shown in table 8. Table 8-Characteristics of Florida Diatomite Silica (SiO2) ....98.50 per cent Specific gravity Iron Oxide (Fe,O,) Alumina (A2O3,) Bulking value: 11.50 per solid gal- Lime CaO) Magnesia Phnsnha t (Mg) Packages (Pn= Pn rtinln ...........25 and 50 pounds 195 * ** I 9..F2 22.. And 19.. Slr ||al FLORIDA MINERAL INDUSTRY The Florida diatomite is unique in that it is one of the few fresh-water diatomites that i commercial. The fresh-water diatomite has a higher silica analysis and a more porous phys- ical structure than marine diatomite. loose packed cubic foot fresh-water diatomite weighs approximately pounds, whereas marine diatomite weighs 20 pounds for same angularity measure. and The light absorptiveness weight, makes chemical Florida purity, product indispensable in some industries.20 Mining and Processing The American Diatomite Corporation operates only diatomite plant and mine Florida. They have a prelimi- nary processing plant at the mine 18 miles south of Clermont, Lake County , and a finishing plant Clermont. this vicinity the corporation owns and has lea es on several bogs, which have been thoroughly prospected bore holes. The present deposit is from 3 to 6 feet in thickness, and overlies a thick peat bed. There is no overburden sense that miners term but shallow water that covers bog is pumped over a dam so that the mining area is kept dry The raw diatomite is cut by hand shovels and loaded to dump trucks plant. which dump into bins preliminary processing The material is fed into a hydraulic press from the bin, where it is pressed into thin sheets, thereby eliminating most mechanically small they square cakes sun-dried. held and i The water. placed initially These on open sheets drying processed are racks cakes ar( into where Then hauled by truck 18 miles to the finishing plant where the mining volatile material , peat and water largely, burned out in wood-fired kilns. The residual silica is shredded in a revolving drum lined with baffles. constant temperature of approximately 150 degrees Fahrenheit is maintained in the drum keep diatomite dry suction pulls shredded diatomite across a sand trap, allowing the sand and diatomite clusters to removed periodically. settle out into a cone from which it is The diatomite is blown into silos from _ 1. _1 J _. 1 _ _- _- .--.--- -U- -- i -u II I I I q FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Occurrence reported deposits diatomite Florida composed fresh-water diatoms and intimately mixed with peat. Peat material and that water, in fact, is mined compose recovery large being part approxi- mately 10 per cent after the organic matter and moisture have been volatilized. present production comes from Lake County ponds which where the diatomite occurs in shallow bogs and must be drained before mining is feasible. The adjacent counties, especially Polk County are reported to have deposits, but the large peat and muck area of the Everglades apparently western has Florida deposits commercial counties are a diatomite along deposits potential Blackwater diatomite. producing River area have The and been described by Gunter and Ponton (1933). Florida diatomite occurs brownish gray, porous. usually section, light, under a bore peaty aggregate variable hole interbedded depth American water. with The Diatomite peat, and following Corporation 18 miles south of Clermont Water, in depth. Diatomaceous earth, Peat, 10 to 20 feet in , Lake County, is typical in thickness. thickness. Diatomaceous spicules. This earth, bed i thin layer 3 not mined. with siliceous Uses Approximately two-thirds production Florida diatomite naphtha. is used The among which insulation, filtering diatomite are especially filler in wine, has numerous paint, varnish, against heat; coatin liquor, specialized cosmetics, i paper; milk and usages plastics ; hardening and increasing the life of rubber and leather abrasive in fine polishes carrier for pharmaceuticals and insecticides; and as light aggregate concrete increase density and strength. Tlh, nhy1, onn 1 cfrnrltirir and th ohpm ionl onmnnniti nn * | | If- || | I 7 | -* | II . ""i 'U 5 - *.r - B 1 .1 M m 1 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Marketing The chief physical properties that make the Florida diato- mite marketable high porosity and relative inertness of the material. The high silica content is its most valuable chemical property. Filtration and heat insulation demand a high porosity and the chemical inertness of Florida diatomite is valuable when used as a filler of paints and as a carrier of drugs and insecticides. The Florida diatomite is sold to specification, can be sure of a uniform product. Four grades, and a buyer the particles varying from are high 125 silica 500 mesh content and in diameter contain no grit. sold The and largest market this material filtration and as the light weight and great bulk of the diatomite carries a high freight rate most of it is sold locally Because of the necessity for selling the product nearby, the market area is limited and the chances of successful competition are low. Likewise competi- tion from foreign sources is improbable as diatomite is not a desirable water cargo, and bottoms are scarce at present. The relative inaccessibility of the deposit, being small and 18 miles from a railroad, has held the price of the Florida diatomite high but its special properties, as compared to that other diatomites , allow a higher sales price. Production No yearly production figures can be given for Lhe diatomite industry in Florida. The 1940 and 1941 figures have been in- cluded with those of peat and muck because of the close asso- ciation of these materials. Although the United States leads world production of diatomite, Florida contribu- tion to this total is small. Pit and Quarry (No. 6, 1941, reported 4 tons of American finished opened Diatomite diatomite 1936 Company per day. marketed had Since 1,044 a capacity the Company short tons finished diatomite at a value of $99,790. PEAT AND MUCK 21 Description FLORIDA MINERAL INDUSTRY mulations. disintegrated Peat is the p remnant of )artly decomposed and organic matter more or less produced from arrested decomposition vegetation covered or saturated with water. It is fibrous and retains the plant structures, which small droplets of wax adhere. Arrested decomposition has enriched the carbon content by releasing a large part of oxygen and hydrogen as gases, a large portion original carbon remaining. The peat is acid in reaction and contains much less inorganic matter than organic. Muck approximately equal mixture inorganic and organic matter , formed much the same as peat, but as peat and muck are gradational names are used interchangeably posits of either. Generally, if the deposit ignites freely when dry it is peat, but the common use of the terms in Florida is to call all highly organic lands under cultivation muck lands. The deposit applied land deficient in organic content labeled peat if it has been dried and sacked and compost or muck if term decayed is applied in "humus and differs oxidized bulk from organic directly to the land. peat and muck matter The third that it is the accumulated that have been exposed to the air most of the time. It com- poses the "top-soil" of the farmer and is a fine organic powder intimately mixed with soil. Humus is properly more interest the agriculturist than geologist andi eluded here in comparison to peat and muck. Distribution Nearly every county in Florida has deposits of muck and peat suitable for local application to soils or use as a filler in fertilizers. of streams These deposits occur along the floodplain margins , in shallow lakes, lagoons, the Everglades and marshes of the coast. Some of the large shallow lakes have little margins, 199-200) organic and peat content between. believed that Florida centers Soper probably and muck Osbon (1922, contained more peat than j A any other PtI A State - -I it t' a~ t+s itr a -n w' a teI except 1I Minnesota h -* and Wisconsin an anh a an an aa , and 1t a + an new -.u *u ** ** *I *UEU S U* ** n -I aa. FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Origin Conditions Florida almost ideal for the accumula- tion of peat. Lakes are plentiful and generally Florida lakes have no surface streams emptying into them so that a high- grade peat with little impurity has been formed. also in the mangrove swamps, Peat occurs, along the streams of the State, and extends seaward into salt marshes. The overflow streams into these back swamps, and action waves on the marsh flats , has mixed peat with and mud so that the marsh and floodplain organic matter and approaches a muck. peat is high in in- Peat requires for its formation a relatively water which receives or carries little sediment quiet and body of which is not so deep as prevent plant growth. The plants making the peat deposit require both sunlight and water and a fairly permanent water level one that does fluctuate tremes alternately drowning the plants and then drying to the extent that the roots and decaying vegetation are exposed to aeration. Deep bodies of water have little vegetation and their margins are so disturbed that the peat is contaminated with mineral matter. Small shallow bodies water dry up and allow the vegetation which has accumulated in the basin oxidize, preventing peat formation. Small lakes , spring heads , back swamps along streams, and marshes and lagoons are ideal for plant accumulation. addition a place accumulation , peat requires climate that is wet enough provide permanent bodies water , warm enough for vigorous vegetation, and one in which rainfall and evaporation are balanced so that there are large fluctuations in water levels. Also , the large accumula tions from the annual plants are desirable in peat formation over the smaller volume produced by biennial and evergreen plants. The most common peat-forming plants, which usually predominate over other types vegetation (see Harper 1910) are trees heath shrubs weeds and grasses, lilies reeds mt-ft jia 'l* nro a S r'1i * *r -u*s ra ** * 0 Vt/ n11| FLORIDA MINERAL INDUSTRY a combination carbon, oxygen, and hydrogen. Because of complex structure and chemical composition cellulose easily decomposed when attacked by bacteria and oxygen so that new combinations chemical formed and the plant decays if it fall elements on aerated soil. rapidly Where plant is covered or saturated by water the rate of decay is slow as atmospheric oxygen is largely excluded and the dis- integration organisms depends on the amount oxygen present and necessary for their existence. In fact the disin- tegration usually slow that chemically active elements , such as nitrogen, oxygen, and hydrogen, are released so much more rapidly than carbon, the least active element in cellulose that most of the carbon remains. In the formation peat (C62H72024) from cellulose 72H1o2060o) oxygen and hydrogen are released as water and oxygen are combined (H,O) various and carbon gases such , hydrogen, as carbon dioxide (CO, and methane or marsh gas (CH4) Soper and Osbon ,1922) The following simplified chemical reaction peat formation is typical: C72H 120o0 (Cellulose) CH0 2H(Peat) (Peat) 24 + HO (Water) 0, NH, (Gases) Uses Both uses and problems been discussed fully by Davis (1911) production c and Haanel peat (1926) have and the following comments concern Florida specifically tries deficient in a fuel. There coal and is no commercial e principal production use of . In coun- peat is as of peat as a fuel Florida coal and which because with fuel have would oil from advantages have the Gulf higher compete Coast oi heating with 1 fields Alabama both capacity and lower production portation costs. difficulties However, during the arising war present a small trans- plant could possibly operate at a profit in Florida should the short- age of coal and fuel become more acute. After the war this coal plant would have and coke and possibilities refining production of resultant tars char and n 4 . 1 1 q ' FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR use of both muck and peat in Florida is in agriculture either as a fertilizer humus, or used filler direct directly application as a soil When soils used deficient soil land is called hammock or muck land and utilized for pastur- age and celery cultivation and sunflower sugar seed. cane, Where vegetables, grain deposit crops, applied directly to the soil without drying or treating, care should be taken to test the soil and, dolomite should be used with it. when applied to acid soils, Peat and muck lime or used to some extent in Florida to retain moisture in lawns, as a stable litter, compounding stock feed, and when mixed with manure, Panama compost. City has Kimbrel's recently Florida experimented Humus with Company, manufac- ture of peat fiber pads to be used as a building insulation and has reported considerable success. Mining and Production Mining of peat and muck is comparatively simple as there is no overburden other than water and green plants. Where is possible one company peat finds and less muck pits are expensive drained, mine under although water Where the pit is drained and the material is applied soils green vegetation is found to be detrimental because of tendency undecayed material "burn" the crop, and it is removed with great care by some producers. ducers their The have not found product, drained and peat this green is mined and plant with muck material Other pro- detrimental peat or muck. mined hand shovels and cable-bucket diggers, while that covered water mined by a dragline excavator to dry and then be shredded, o . The material may be allowed r it may be loaded' directly into trucks drying delivery. platforms The (fig. larger and companies drying sheds have concrete in which moisture content of the peat is reduced to a minimum. drying fertilizer t material make shredded compost. and muck cooked, or mixed companies After with their I91 a. ~a r- j I __ _ I _ d I1~_ J FLORIDA MINERAL INDUSTRY pits adjacent to large cities have an economic advantage over those more distantly located. In counties which have no commercial production the farmer may supply his own needs from local swamps and bogs. record kept this I? rl *I 9 t -~:r. 1 --S Figure 11. Concrete drying area of the Florida Humus Company, Zellwood in July , Orange County, 19. 1932. showing method of drying. Plant as it was material , and the production figures do not represent the full volume of humus that is mined and used in Florida. Six companies were producing peat and four were produc- muck Florida 1941. Two each were located Orange, Brevard , Bay and Putnam counties and one each in Volusia and Sarasota duction went into Counties. agriculture The larger part of this fertilizer filler and pro- soil conditioner, but no attempt is made to separate the production according to its uses. that of diatomite, inc The production of peat and muck with luded here because of its association and as there is only one producer of diatomite in Florida, is shown table Table 9-Production of Peat 1940 , Muck d 1941 , and Diatomite for Ain 1 1QA1 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR CRUSHED STONE 23 Introduction The crushed stone industry has expanded greatly during last increasing short tons few years, from approximate 1,359,350 in 1940 and short tons volume 1939 to 5,014,753 short tons production > 3,460,609 1941. The value of this stone was $1,257,115 in 1939, $3,035,483 in 1940, and $4,533,478 1941. This increase has been due greater use of concrete building industry and con- struction military projects Florida. Crushed stone is produced from limestone , dolomite, and flint rock Florida and large part this material used as concrete aggregate, road base courses and for road surfacing. portation, Each industry has problems of production, and crushed stone is marketing that no exception. The peculiar industry itself trans- and has to compete with the Birmingham slag, a by-product of the iron industry, which can be marketed at a low price. In fact, price of crushed stone in Florida is so a large part of the market price low that the freight charge is e, and transportation is there- fore and important failure tractors and and may an enterprise. temporarily abandon them lease when difference For pits their this between reason success many vicinity purpose has been con- job, served. Sometimes mining is continued in such pits to supply a small local broader demand market. permanent struction rarely However, plant may a highway there also attempt demand fluctuate or building greatly in the ) supply product The marketing con- area may create a large demand a time which will drop project is completed. The centralization of the industry near Ocala and Miami has simplified marketing, but same time large number portional f plants market grouped each so closely plant. The has reduced crushed pro- rock Miami area competes with that of the Tamna-Ocala area and FLORIDA MINERAL INDUSTRY rock are conditions that are not desirable. Flint layers and boulders occurring soft limestone in the Ocala area are bothersome because they are numerous, break machinery, and increase the labor and production costs by the necessity of their removal. This flint might become an asset if it were sold to local flint crushers or if a flint crusher were operated limestone company There is no such arrangement, in spite of the fact that local flint crushers often not run at capacity because of the lack of material, generally supplied by farmers from boulders in their fields. Another difficulty in mining the soft Ocala limestone is the large number of clay filled stone. holes The and solution channels inclusion which much penetrate clay lime- lowers value of the limestone as a binder in road bases chief use. removal removed around t material. is at hand, a right and objectionable cost as most an excessive area clay amount waste entails in labor, must mining time and These difficulties mining, marketing, and location quarries and crushers differ with locality but must overcome for the enterprise be successful and with care- study methods may devised solve them. The solution a difficult problem gives producer economic advantage problem. excessive Where cost competitor production who and product has failed marketing solve problems is proportionately higher and decreases as problems overcome. Limestone Types of flint rock Crushed Stone in Florida and dolomite are crushed in Florida. This crushed stone includes rock either with a high crushing strength used as aggregate concrete and road surfacing, or with a high calcium carbonate content used in road base courses. hard cr flint High 'ystalline rock crushing limestone Alachua, strength characteristic Brooksville-Tampa Marion and Sumter area counties nur?'a o 1 Hinn ilni mE-n nfd P^O n Mor nnl-ci o n/i so ro avf'o nnrinti na I FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR for road bases and for surfacing county roads and which known as "Ocala Road Base Material or "Ocala Lime Rock and harder and more sandy limestone known as Miami oolitic lime rock. The "Ocala Lime Rock" is mined mid-Peninsula counties and "Miami Oolitic Lime Rock" in Broward and Dade counties. Expansion and Opening New Quarries Florida, outcrop, operators where prospective about surficial operator problems sands should mining, generally consult hide established marketing, and transportation. Before expensive plant erected money invested in expansion producer and pros- pect should sure an adequate deposit suitable purpose. The general aspects area can obtained from the Florida Geological Survey but in areas where there few mines and outcrops proposed quarry should thoroughly problems available prospected should should before anticipated estimated. any and money amount Where invested; material deposit used road base courses and a high calcium carbonate content is desired , a churn drill may be used to obtain samples chemical analyses, provided free from cavings of the overlying sand samples and are clay collected However. where the rock to be mined is to be used in concrete, strength and abrasion tests are necessary and core drills must be used to obtain a sample of sufficient size. The State Road Depart- ment has estimated operating cost core drilling between $0.22 per foot for a and $1.61 period foot years. and This an average cost includes $0.51 the cost relocating other feet. less and The and drill based costs churn changing on holes operating drill from varying a churn should drill one project depths are employed an- 400 considerably where possible because of the saving in production costs. Once extent a deposit known approximate __ FLORIDA MINERAL INDUSTRY tons present in the deposit. However,;.care should taken estimate tonnage unusable material such as flint rock and clay and sand filled cavities limestone , and subtract this from the total. The thickness of the overburden can be determined by the drill holes or by trenching the overburden top of the rock. Trenching has advantage in mining Florida careous rock that an estimate of the volume of clay- and filled cavities commercial can rock has more very easily little determined. this Some cavity and overburden of nearly all is less than 25 feet. Once the over- burden has been removed depth which rock can be mined governs the amount of profit. In Florida , the depth of mining corresponds closely to the proximity of the ground- water surface and mines on high elevations generally have economic advantage over those at lower elevations. In the limestone mining the overburden is generally less on hills than runs in valleys, higher but because amount quarry presence waste a large generally number clay-filled caves and fissures. Uses The Florida State Road Department used the greater part of the production of has past crushed rock years of all types, have been increases largely in production absorbed military during 1940 and construction. 1941 Soft limestone was used principally in 1941 in road bases, airport runways, bindin g agent fills harder limestone , flint, and dolomite in concrete aggregate and road surfacing. The Federal and State specifications rock approximately same product phasis, and must road compete pass base a producer qualify materials and must know what a contract. binding The agents, test em- on a high content calcium and important characteristic of . S . - magnesium concrete * S carbonate aggregate * -. whereas sa high - --- -- --------- ---A- U1I1, -- IU.- A---A q' FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR that each issues covering crushed rock. State and federal specifications are practically the same, and for completeness State tion Road Department are included in and various railroad the discussions of the specific specifica- uses that follow: Figure 12. Kendrick massive methods, The Ocala Lime Rock Corporation's limestone pit, near , Marion County, in the SE occurrence of the Ocala machine for drilling sw 4 limestone, shot Sec. 23 mining holes , T14S, R21E. The and transportation are shown. ramp leading to the crusher is in the lower right corner. Concrete aggregate Local stone has compete with slags from Birmingham iron district and Florida superphosphate industry as a concrete aggregate, and speci- fications for each aggregate differ In general, specifications include limits on the cent loss due abrasion degree of soundness or the presence of incipient cracks, and the breaking strength of a concrete made with the aggregate. Abrasion Laboratory, tested Gainesville State Florida Road , by Department rotating Testing approximately rouigh cubes ag~re~gae.. waiPhinp" a.nnrnximra.telv SJ. . .. ... ... FLORIDA MINERAL INDUSTRY Miami oolite whose thin-bedded, cavernous angularity gives an excessive abrasion loss. The Miami oolite, when crushed material size aggregate, and use abrasic d will dislocates tests compare made nearly on the favorably friable aggregate with any limestone aggregate. Soundness might result a measure disintegration incipient cracks concrete. which regular test is made soundness State Road Department, the Deval abrasion test replacing it, and generally no speci- fiction soundness issued. There is no need soundness freezes in cracking aggregate soundness Florida concrete. may alternating rarely When weak The aggregate is freezing severe other and enough tests material thawing, cause indicate then that tested soaked in sodium-sulphate solu- tion lizing, and dried the solution pores and thereby causing great internal stress. cracks crystal- The amount of disintegration and number treatments necessary complete While disintegration some estimate determines degree strength E soundness. materials is gained from abrasion test, best and final test concrete aggregate test a block concrete made from the aggregate. and This tested test is made block has under standard a strength equal conditions or higher than a similar concrete block made with same amounts cement and water but with a standard aggregate, passed. For limestone flint and dolomite qualify for the con- create aggregate in the State roads the type A aggregate when subjected loss Deval exceeding abrasion cent, test for and Type stone shall aggregate show shall show a los not exceeding 6 per cent. The dry rodded weight cubic foot when tested standard methods shall not less than 90 pounds for concrete aggregate or 85 pounds test FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR substances (see State Road Department specifications) . The dry rodded weight cubic foot shall less than pounds use bituminous mixtures and surface treat- ments , and not less than 75 pounds for use in Portland cement concrete. The slag shall show a loss greater than per cent when subjected to the Deval abrasion test. The State rock round following Road that charts Department have gravel been and (table tests used and made concrete Birmingham averages on limestone aggregate. slag have been and flint Florida included for comparison. Concrete free and from aggregate disintegrated adherent coatings. should pieces, The hard salt, , strong, alkali following durable , vegetable taken and matter, from specifications of the Florida State Road Department. "The weight of extraneous substance shall lowing percentages: not exceed Per Cent Coal Clay Soft and lignite ...................................................................... lum ps ........................................................................... fragm ents ........................................................................ Cinders and Free shells Sticks clinkers 0.05 10.00 0.50 Loss (wet) ............ v decantation "The sum of the percentages of all materials noted in above table shall not exceed The State Road Department has made an extended study of the sizes and concrete. The after setting, State density denser rock concrete greater the strength Road Department recommends necessary to or the make less of the that voids concrete. greatest best t has The dens- can be obtained from a mix a fine with a large aggre- gate. This works a hardship on some producers as they have stock intermediate sizes or sell them a low price, thus lowering their margin of profit. This disadvantage has been overcome by a few producers who sell intermediate Table 10--Abrasion Division and Accelerated of Tests, State Soundness Tests made Road Department by the of Florida. Producer Florida Crushed Stone Co. M. M. Thomas Ocala Standard Rock Co., Standard Alachua County Stone Co., High Springs Central Rock Co., Linden Fernald and Gray Quarries, , Tarpon Springs Composite Composite Material Limestone Limestone Limestone Flint Flint Flint Flint Flint Limestone Limestone Limestone Slag Source Brooksville Per cent wear Deval Quarry Camp, quarry Camp, stock pile Zuber, stock pile Standard, stock pile High Springs High Springs I. Berner siding New Port Richey New Port Richey Miami Birmingham, Alabama Accelerated soundn affected by sodium 18 Passes 48 44 (average of 7 s; 16.4 'average of 6 samples) 12.5 average of 4 samples) Table 11-Unit Weights Division of Tests, of Coarse Aggregates made State Road Department of Florida June 23 1939 Grade no.* Weight in pounds per cubic foot Brooksville limestone (Tampa formation) Birmingham slag Thomas lint rock Ocala Newsom flint rock Williston Griffin flint rock High Springs Miami oolitic lime rock Dry rodded Dry rodded Dry rodded Dry rodded Dry rodded Damp loose Dry rodded Dry rodded Damp loose (30) 94.0 (2) 92.0 (15) 94.0 (23) 85.7 ( 1) 83.0 (11) 83.2 (11) (23) (21) (24) 79.2 (34) 83.3 (18) 72.6 (10) ( 4) 73.0 ( 9) 77.8 (11) 63.5 ...........--.... - ...... -... --.---------- ( 1) 75.5 * ... .. - .. -- - - ... .. - .... - . ..--------......-.-... . ( 5) 76.8 ( 1) 71.0 ( 2) 64.7 * ............. . 7................. ( 4) 75.0 -- .......... *. .............. .... ................ .. Note: above are unit weight submitted to the Division of Tests over a are compiled weights to give of these calculations. The: averages of samples period of years and a fairly accurate indication materials y do not for cover ise in estimates all conditions of the unit and and ( rough circum- stances since the coarse aggregate from any source may vary from time to time as the character of the stratum of rock, or the ore from which the slag comes varies limits of gradation permissible for the above g aggregate are such that the unit weight of an same period. source may vary Figures shown in of tests used in appreciably L parentheses determining the for the repress unit weight. * See Standard specifications for road bridge construction. Florida State Road Department. 194 tf FLORIDA MINERAL INDUSTRY has been found that flint has disadvantage smooth that glassy sides crushed in a similar which limestone manner has The lower the a coating sharp cementing fine edge quality, dust flint that and acts likewise quire a greater use sand. Slag has best cementing quality but local slags are expensive production in peninsular slag small Florida and and local imported products are preferred over those out of State. Road base material Almost road base courses are constructed of limestone in peninsular Florida but in western Florida cheaper stone sand-clay and fillers substitute production western Florida base are sometimes limestone. centered the largest limestone about potential Holmes more The Ocala available road and producing Washington, base Miami. area of and and lime- road Jackson counties courses. where this most limestone roads were have sand-clay road developed Florida base would have three strategically located areas from which road base - S a FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR limestone could supplied Florida a minimum transportation costs. Because of the nature of its occurrence , the specifications for road base course material vary for each limestone. The State Road Department has specifications for two limestones, "The The Ocala Lime "Ocala Lime Rock" Rock" and is a Miami general term Oolite Lime originally Rock. applied to the limestone near Ocala and it formerly included only the Ocala formation but now applies soft limestone beds the younger Suwannee limestone and Tampa formation. The limestone outcropping in western Florida qualifies as "Ocala Lime Rock. The "Miami Oolite Lime Rock" outcrops Broward Dade and Monroe counties , and it is generally lower calcium-magnesium carbonate than "Ocala Lime Rock " the exception transportation costs being in and the vicinity availability of Miami. make Where feasible State and courses, Road Department coquina especially has mined Anatasia Collier Caloosahatchee formation County. Several road cities marl base and counties of the East Coast have found coquina very service- able for this purpose, but the material is not crushed gener- ally The high per cent of impurities in both of these forma- tions stone make them a poor binder when used for thi compared to. other lime- purpose. qualify tions undergo material limestone chemical should road must change graded base courses show under under tendency exposure uniformly from State specifica- air-slake weather inches The down to dust and all fine materials shall fracture. meet specifications, consist entirely "Miami Lime dust of Rock" has to be mined from its pits from which all overburden has been removed prior to blasting, and must contain a minimum per cent calcium-magnesium for number one rock, carbonate and a minimum of 70 per (CaMg (C03 cent for the number two. Oxides of iron and aluminum shall not exceed 2 per cent and any other mineral constituents shall be silica. f FLORIDA MINERAL INDUSTRY surface. clum cent and shall must magnesium almost stone from of "Brooksville qualify for use least weight, free from Tampa formation, stone in road cent and organic sold is generally too base courses carbonates i remaining matter The under the trade high table cal- lime- name insoluble and can be sold at a higher price for use as concrete aggregate. Table 12-Chemical Analyses of Limestone The first seven analyses were of the State Road Department, five analyses as reported by M for Use made by the the eighth ossom. as Road Testing Courses. Division is the average (1925). % % Rock insolubles carbonates Remarks and oxides of Ca and Mg. Ocala Lime Rock, Levy County Average of 4 samples 0.62 99.38 Passes Ocala Lime Rock, Alachua County Average of 5 samples 2.08 97.92 Passes Tampa formation, Pasco County Average of 4 samples 17.40 82.60 Rejected Ocala Lime Rock, Marion County Average of 6 samples 0.80 99.20 Passes Miami Oolite Lime Rock, Broward County, 3 samples 14.40 85.60 Passes Miami Oolite Lime Rock, Dade County, average of 6 samples 10.80 89.20 Passes Jackson County limestone One sample 0.33 99.98 Passes Washington County limestone Average of 5 samples 2.99 97.11 Reported by Mossom (1925) | __-- Railroad ballast The tendency Florida best material that is available on the line of the railroad for ballast, cations western and there each Florida a considerable railroad. and here Gravel elasticity is scarce, railroads in the other near specifi- than enough Birmingham district use slag for ballast so that it is seldom used, gravel producer preferring product for concrete aggregate at a higher price. -- - I I_ _ A Table 13-Comparative Values of Different Materials Used as Ballast on the Florida East Coast Rai Method Year: : American Railway Engineering Association railroad ballast rock 1937 Apparent specific gravity Weight in pounds per cubic foot 145.00 131.00 167.00 167.50 Absorption at 96 hours 3.09% 2.70% 1.12% Compression (Ibs. per sq. inch) 389.00 15.25 Hardness-Loss in weight-grams French coefficient of wear Cementing value Toughness (blows 800.00 197.00 19.35 753.00 270.00 14.17 16.90 74.20 to fracture) 18,460.00 10.70 14.10 56.00 15.50 Per cent of wear 11.52 11.09 Sample From E. P. Maule Rock Company, From Naranja Rock Company, Ojus, Naranja, Dade County. Dade County. Brooksville limestone, Brooksville, Hernando County. Camoa rock, Jamaica, Cuba. Key Largo limestone , Windleys Island, * A compilation of two charts, from L. C. Froham, Monroe County Chief Engineer. stE I FLORIDA MINERAL INDUSTRY Engineering Hernando it. The I Association County Miami '(Tampa oolite specifications, formation) Ojus limestone and Naranja, Dade Brooksville, approaches County used if the harder portions are selected, and the Florida East Coast Railroad Company has tested the Key Largo limestone on Windley Key as a possible ballast on their former Key West extension. general, the specifications limestone ballast require only size and degree hardness. The softer varieties high cementing of limestone value and are upon objected t exposure as they weather have they harden and consolidate so that maintenance track made difficult. Specifications limestone ballast each railroad differ, and those of the three most important railroads oper- ating in Florida are quoted on the following pages: Florida East Coast Railway Company "Florida East Coast Railway uses for ballast purposes that rock which is available on its line and is securing rock for ballast from points a quarry being Ojus located on from the lower a quarry East at Naranja, Coast both This rock cannot be classified as a good ballast rock However, it is material and, available in Florida on the line of this therefore, it is used and its deficiencies accepted. railway Under the conditions on this railway the deficiencies of the material are not serious as they would be in the northern latitudes and under railway track of a much greater traffic density. '... We accept the quality of rock as it comes from the quarry specify it to be crushed to a size which pass a 2% inch ring and be retained on a /2 inch ring. .. "In the past we have used a rock from the Camoa quarries lo- cated at Jamaica, (Cuba) . .. and have also used crushed slag from the Birmingham district. Each of these materials was used in very large quantities some years ago, the Cuban rock being north used end." on the south of the line slag on the The Cuban rock (Sample 4 in Table 13) is the best quality ballast and approximates very closely specifications v FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Atlantic Coast Line Railroad Company "The ballast to be furnished shall be prepared after the follow- manner; : The ledges of stone from which ballast shall be taken are to be hard ledges in the quarry. hard ledges are defined as those ledges which when struck with a sledge hammer shall cause the sledge hammer to ring "The broken stone ballast shall the specifications be manufactured American Railway to conform Engineering Association for stone ballast, with proviso that the maximum size of broken stone ballast shall be 2/2 inches and the mini- mum remove shall be % the% inch inch. stone contractor by pa ssing may, same his option, over a screen with one inch perforation. inch stone so removed will not be loaded into ballast cars. "The material which will conform strictly to these specifications satisfactory for ballast. The softer rock compacts, partially consolidates hardens under the ties upon con- tinued ballast. cations exposure air and is not satisfactory as material for We have not attempted to draw any strict specifi- for hardness and durability other than as provided the accompanying above specifications. Seaboard Air Line Railway we are using the crushed limestone from the Brooksville territory and Ojus rock from the Miami territory . . ur spec- fications , covering ballast, are only applicable to the limestone and Ojus rock for size, since these specifications were ily made for stone, slag and gravel primar- ballast. "Specifications for stone ballast are as follows: "Stone use in the manufacture of ballast shall break angular fragments which range with uniformity between the maximum and minimum size specified; it shall test high in weight, toughness, wear, and soundness but low in cementing qualities and will be free from dirt, dust loam or rubbish. "Tests may be made from time to time at the option of the pur- chaser and shall be made at a testing laboratory selected the purchaser, made quarry necessary. Tests but visual prior for weight, inspection shipments toughness, other as often wear tests shall as considered soundness shall be in accordance with A. R. E. A. Specifications for Stone Ballast. FLORIDA MINERAL INDUSTRY "Class 'B' Ballast will range between the size which will in any position pass through a one and one-half (11/) inch ring, and the size which will not pass through a three quarters (%4) inch ring." Riprap: Riprap is a general term applying to large ir- regular stones which are used in construction to buttress land from waves, currents, and tides. Its chief use is along breakwaters, jetties, spillways for dams, or for shore pro- tection. Almost any hard, durable stone will serve as riprap and ship ballast is often used in Florida. Coquina blocks from the Anastasia formation and the harder limestones about Tampa make suitable riprap. The nearest deposit of hard rock is usually used because transportation is such a large part of the delivered cost, riprap bringing a very low market price, and the flint from the soft Ocala limestone cannot compete in the riprap market for this reason. Riprap quarries are usually opened near the construction project and closed at its termination. Only occasionally are established producers able to sell their by-product as riprap. Other Uses: Under this head are included the by-products resulting from the production of crushed stone for use in concrete aggregate and as road base materials. Large ton- nages of limestone are used in the manufacture of cement and lime but these are not part of the crushed stone business and are not included here, but under separate headings. The alert producer of crushed stone is anxious to market his entire production at a profit. His entire output may be utilized in concrete aggregate, road base materials or riprap, but where there is a tendency to over stock certain sizes, or where unsuitable rock has to be moved in mining, outlet in by-products should be sought. The flint rock in the soft limestone road base mines could be crushed for concrete ag- gregate and a variety of other uses, outlined in the chapter on flint rock. The concrete aggregate producer usually has an accumulated stock of fines which can find an output as agricultural lime for soil conditioning or as stock feed and chicken grit. The fines and some of the larger aggregate could be used in concrete blocks and tile, and some com- panies have realized this possibility and operate a concrete products plant in conjunction with their mine and crusher. Some have found this cement concrete by-product so suc- 83 84 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR cessful that the large part of their income now comes from it. Competitive Conditions and Markets The markets for the Florida crushed stone are entirely local and vary as business conditions and construction varies. Almost the entire output has been used by the State Road Department and by county and city road utility crews in past years, but military construction in Florida has more than doubled the output since 1938. As has been shown, the Florida crushed limestone does not meet rigid specifications for railroad ballast yet it is used because of the low cost of its delivered price, in competition with better out-of-State materials which must include freight charges in their de- livery price. The general procedure of the railroad is to use the materials that are located on the line regardless of its suitability, the low cost of the material more than off- setting the increase in maintenance costs. Crushed flint is not used for ballast as its quantity is limited and flint pro- ducers prefer to sell their product for specialized uses, thereby bringing a higher price per ton. The hard variety of limestone and dolomite used for concrete compete with slag from the Birmingham district and the degree of success of such competition increases in ratio to the distance from Birmingham. Thus hard limestone producers are more successful in the Peninsula than in western Florida. However, the potentially successful pro- duction of limestone road base course material from Holmes, Washington, and Jackson counties of western Florida again must be emphasized. FLINT Flint, or chert, is a cryptocrystalline form of silica or quartz which occurs in limestone in the form of boulders and as replacements of fossil shells and skeletons. Complete weathering of limestones has left this flint as residual boulders, in some instances, which have been incorporated in younger sands, clays, and gravels. The color of flint is gen- erally some shade of brown or gray, and while the texture of the rock usually is compact a small amount has a high poros- ity. Crushed flint generally has sharp edges, either splintering or breaking into rounded cusps. The sharp edges increase the need of sand when flint aggregate is used in concrete and FLORIDA MINERAL INDUSTRY the general opinion is that flint is hard on tires when used in surfacing roads. For the use of the purchaser: desiring to know the char- acteristics of Florida flint the following salient features have been determined by the Testing Division of the State Road Department at Gainesville, Florida, over a period of years.20 Due to the extreme variability of this flint these figures should not be used where strict values are necessary. The apparent specific gravity of flint is from 2.25 to 2.34, its dry- rodded weight ranges from 72 to 84 pounds per cubic foot, and the per cent absorption of the aggregate is from 3.0 to 7.0. These figures may be compared with those for crushed limestone and slag in the charts on pages 71, 72, and 75. Occurrence and Distribution Flint boulders and layers are common in the soft lime- stones of Florida, and their removal constitutes a mining difficulty of the road base material industry. No commercial use has been made of these boulders mined from the lime- stone pits as all of the present production is from boulders of the flint embedded in the sand and clay terrace deposits outcropping principally in Alachua, Marion, and Sumter counties. These boulders have been reworked into the terrace deposits from their original positions in limestone, and their occurrence is very irregular. The largest potential area lies in Holmes and Washington counties (Vernon, 1942a, pp. 130-133) where boulders occur- ring in alluvial deposits are particularly abundant. With present mining conditions a small crusher could be operated here at considerable profit, being assured of a substantial deposit. The writer estimates that enough boulders have been accumulated by farmers from their fields to produce 50,000 short tons or approximately 5 years production at present methods. This area is one of the few in Florida which offers possibilities of shallow mining at places where the boulders have been concentrated, and such mining should uncover a large reserve. Mining Methods The flint producer depends entirely upon buying the raw product from local farmers and woodsmen. The small flint 20 Letter dated Sept. 22, 1939, from H. C. Weathers, Testing Divi- sion Engineer. 86 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR boulders are turned up in plowing and accumulate at the field edges. Large boulders are dug out by hand or dyna- mited, and in some sections a considerable part of the cash income for a season may come from digging these boulders from fields and flatwoods. The boulders are hauled by truck and wagon to the crusher by the farmer who is paid on a ton- nage basis. The large boulders are hand broken and the flint is crushed in a jaw-typed crusher, screened to specifica- tion, washed, and loaded on either gondolas or trucks. Uses All of the flint produced in Florida is used locally, and all may be classified as crushed stone. Its use in Florida is as a concrete aggregate or for surfacing small secondary roads and walks. Generally there is a preference for a non- calcareous aggregate where concrete is to be used adjacent to sea water or where resistance to abrasion is a desirable factor, as on concrete steps or walkways. The fines from flint crushers are overstocked as there is little demand for fine crushed stone aggregate in Florida. Some of this material could be used in the manufacture of abrasives; especially is there a need for abrasive paper and cloth in Florida, and a plant in peninsular Florida should find a ready market. While the lack of a dependable source of flint would not support the expense of erecting a permanent kiln, the possi- bility of producing ceramic flint should be investigated. Flint for use in pottery is calcined in a kiln much the same as limestone to produce lime, and then ground to pass a 140 mesh screen. With further pulverizing to pass a 200 or 300 mesh screen the flint can be used for an inert extender in paints and varnishes and as a filler in wood paste. Nodules of flint are used in tube and pebble mills for grinding various minerals because of its hardness and re- sistance to abrasion and the lack of iron stain which results with the use of steel balls. Formerly all of this flint was imported, being brought over as ballast, and whether an enterprise making these nodules succeeds in Florida will depend largely upon the price of the material and the dis- tance to the industrial centers where it is used. These nodules could be produced in Florida by roughly crushing the FLORIDA MINERAL INDUSTRY flint to the size desired and then rounding in abrading ma- chines. Because of the limited supply and difficult mining condi- tions the future of the flint industry in Florida is in the specialization of the use of flint, and not in competition with other crushed stone aggregate which can be produced in volume from bedded deposits of known extent at a price so low as to reduce the flint producer's margin of profit below successful competition. Flint or chalcedony replacements of fossil shells and corals in the Tampa formation and Alum Bluff beds are particularly abundant in the vicinity of Tampa and in the vicinity of White Springs along the Suwannee River. Hookers point and Ballast Point in Hillsborough Bay were formerly the classic collection localities for both replaced shells and corals but war industries and reservations have nearly ob- literated these. However, excellent silicified coral heads are abundant along the Hillsborough River in Hillsborough County, and near White Springs in Hamilton County. These animal shells and coral skeletons were composed of calcium carbonate when the animal secreted them, but this material has been replaced by chalcedony in such a manner that even the finest detail of the original is preserved. Exact replacements of shells by chalcedony are rare and the abun- dance and preservation of these are unexcelled. They are, therefore, valued for student study sets and collectors items, and good collections are in the possession of the Florida Geological Survey, Tallahassee, Florida, through the gener- ous gift of James G. Manchester (1941) who also maintains a collection, and Ernest Weidhaas of New York City. Some of these replacements of coral heads are not com- plete and are in the form of closed cavities or geodes, the insides of which are lined with crystals of quartz or with round, mammillary, and irregular growths of chalcedony. These are likewise valued as collectors items, and lately there has been developed a trade in cutting and polishing the chalcedony, from both geodes and full replacements, as semi- precious stones. 87 88 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Production and Market Flint production in Florida is limited by the availability of the flint which occurs as irreglar boulders in sand and clay deposits, and which is produced only through the acci- dent. of its discovery. Most plants do not work to capacity, partly because of lack of material, and partly due to a low market. This irregularity does not establish confidence in the industry and a strong effort should be made to stabilize the production. The failure of several producers is directly due to the overestimation of their potential supply. Pro- duction on a large scale is not feasible and only the small inexpensive plant, where the margin between cost and selling price is high enough to insure a profit, is successful. The low selling price and high transportation costs do not allow competition in distant markets. Instead production should be based upon local and specialized uses. Such a limited market area in itself creates an irregular production in that building projects within the area cause a large demand that ceases with its completion. The location of flint crushers have been influenced by the centralization of purchases of concrete aggregate in the vicinity of Ocala and Tampa. While centralization aids the consumer in his purchases, the market area of each producer is thereby decreased, but this centralization offers the possi- bility of a coalition of the flint production where large con- tracts can not be supplied by an individual producer. In the area of present production it is doubtful that the flint market would support another crusher, but there is the possibility of expansion by developing a new market in western Florida with production of the flint boulders in Holmes and Washington counties. Such a market would compete with the Birmingham slag, but a small crusher should be successful in supplying a limited area where trans- portation costs give it an economic advantage. Five producers crushed flint in 1941, The Alachua County Stone, Inc., and Coy Thomas in Alachua County, M. M. Thomas Flint Rock Corp., and Standard Rock Co., in Marion County, and the Central Rock Co., in Sumter County. Their combined production, sold as road metal and concrete aggre- gate, showed a considerable drop in 1941 as compared to FLORIDA MINERAL INDUSTRY 1940. The production of flint in Florida since 1935 is given in table 14. Table 14-Flint Production Since 1935 Amount Value 1935 ........................................................ 7,500 short tons $ 17,475 1936 ....................................................... 44,490 short tons 93,444 1937 ........................................................ 43,327 short tons 93,328 1938 ........................................................ 43,820 short tons 100,033 1939 ....................................................... 59,290 short tons 130,980 1940 ....................................................... 80,814 short tons 174,709 1941 .......................................................... 48,600 short tons 113,385 Flint is the only mineral product in Florida which dropped in the amount and value of its production in 1941. All other products show gains for this year, and the decrease of flint production came at a time of increased use of concrete and a strong constructional program. LIMESTONE 3o Introduction Limestone is the calcareous end member of a calcium- magnesium carbonate group of sedimentary rock, the other end being the magnesium portion or dolomite. The series ranges from pure dolomite, which is a mixture of 45.7 per cent MgCO, and 54.3 per cent CaCOs, to pure limestone, or CaCO.,. Limestones with less than 5 per cent MgCO3 are called high-calcium limestones, those with less than 40 per cent MgCO3 are dolomitic limestones. The separation of these carbonate rocks is purely arbitrary as all gradations between the extremes exist, and in Florida the rock that is more than 40 per cent MgCO, is called dolomite. All of this calcareous series may contain impurities of clay and sand, being a sedi- mentary rock, and as these increase in percentage they qualify the limestone or dolomite, with the predominant im- purity making part of the name, as sandy limestone or ar- gillaceous dolomite. Where these impurities approximately equal the per cent of carbonate and the rock is soft and earthy it is called a marl (see pages 119-121). Marls so Problems of mining, marketing, utilization, and the occurrence of limestone in Florida are discussed in these publications listed in the bibliography: Bowles (1918, 1919, 1923a, 1923b, 1923c, 1942), Bowles and Banks (1936), Bowles and Jensen (1941), Bowles and Myers (1927), Burchard and Emley (1914), Lamar and Willman (1938), Mossom (1925), Myers (1924). 89 90 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR contain impurities, such as glauconite which contains potash, that make the marl commercially important, although none is mined in Florida. Sometimes the shells and marine or- ganisms are preserved and commonly the limestone is largely composed of these remains, as are the coquina (see pages 111-116) and coraline rocks of Florida. Florida is underlain by limestone and outcrops are com- mon. The oldest rock outcropping in Florida, the Ocala, is a high-calcium limestone that generally analyzes less than 3 per cent impurities. In fact limestone, dolomite, and marl compose the large part of every formation known in Florida, with the exception of the surficial sand and clay terrace deposits. Kinds and Origin Carbonates, though practically insoluble in pure water, are slightly soluble in water containing natural acids, notably humic and carbonic. Thus the waters of all Florida streams, lakes, and adjoining oceans contain small amounts of dis- solved carbonates in the form of bicarbonates. When this material is precipitated as a carbonate by the release of carbon dioxide as a gas it accumulates as deposits of lime- stone. Carbonate rocks are precipitated by chemical re- actions, changes in physical state of the solution such as changes in temperature and pressure, agitation of the water, or by the use of the carbonate in the metabolic processes of organisms whether in their tissues or whether secreted as shells which are deposited as the organisms die. Such precipitates may form beds of great thickness, which upon consolidation make the rocks of the calcareous series. Some of these still contain the fossil shells indicating their original source, while others contain no evidence of life, its having never been present or having been destroyed in de- position or by later solution and replacement. Limestone is a sedimentary rock and includes many and varying types, different in origin, structure, texture, compo- sition, and color. However, all have their mineral composi- tion in common, being composed of the mineral calcite (CaCO,), the mineral dolomite (Ca (Mg,Fe) (CO,),) or a combination of the two. No limestones in Florida are chemi- cally pure carbonates but contain varying percentage of im- purities, the more common of which are iron oxides, clay, FLORIDA MINERAL INDUSTRY silica, alumina, vegetable matter, and sand. The color of limestone is white and that of dolomite pink, when pure. White limestone is common in the Peninsula, but even more common are yellow, brown, and gray colors in both limestone and dolomite. These colors are due to the impurities in the rock, iron oxide making most of the colors, and vegetation causing some of the gray. Some of the special varieties of limestone occurring in Florida are described below. It must be borne in mind that these varieties grade into each other and some rock may be made of several of the varieties either combined or inter- bedded. Coquina (see pages 111-116) is a lagoonal and beach accumulation of whole and broken animal shells and sand that is thin-bedded and has been locally and irregularly in- durated. It outcrops on the East Coast from Duval County south to Palm Beach County, and on the West Coast in Pinellas, Manatee, and Sarasota counties. This material is suitable for road base courses, building and ornamental stone, and chicken feed. Oolitic limestone is a granular limestone composed of small round concretionary grains cemented together. The name oolite was given for the resemblance of the rock to fish roe and means egg-like. The grains are thought to have been formed by the successive accretion of calcium carbonate about a nucleus. Many students believe some oolites are precipitated, and Thorp (1939, p. 292.) reported that arti- ficial oolites have been precipitated by passing air free of carbon dioxide through sea water. The Miami oolitic lime- stone outcrops in Dade, Broward, and Monroe counties and is the source for a large part of the commercial limestone of the southern Peninsula. Marl (see pages 119-121) is a loose, earthy mixture of calcium-magnesium carbonates and clay in approximately equal proportions. It is being deposited from Florida sea waters and is present in many of the older formations. Dolomite or magnesium limestone (see pages 106-111) in Florida consists of a mixture of calcium and magnesium carbonates in a brown, porous, friable to hard, crystalline rock. The magnesium carbonate content averages better 91 92 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR than 36 per cent, and the material is used almost exclusively as a soil conditioner, with only small amounts of the harder crystalline dolomite being used as concrete aggregate. Com- mercial deposits outcrop intermittently on the western Pen- insula coast between Taylor and Sarasota counties. Travertine is often called calcareous tufa and is deposited by water along stream and spring courses. There is a gray to brown, laminated, hard dense rock that occurs in the dolo- mitic limestone of Florida which has been advertised as travertine. The upper portion of this limestone has been secondarily hardened and changed through partial crystal- lization, and it has some of the structural appearances of travertine and will take a polish. It has been used as polished ornamental and building blocks, and is present along the west coast of Florida from Pasco County south to Sarasota County. Cave limestone deposits (figure 14) are of commercial interest only where admission is charged for entrance to the cave. Stalactites are the icicle-shaped forms hanging from the roof of caverns, stalagmites are similar forms rising from the floor, and columns are formed where the two join. Cave deposits are formed by calcium carbonates being deposited Figure 14. Limestone Formation in the Florida Caverns State Park, Marianna, Jackson County. FLORIDA MINERAL INDUSTRY from dripping water in caverns. Calcium carbonate charged water is partially evaporated by air currents in caves, and the pressure is less than in the rock from which it seeps, so that carbon dioxide is given off as a gas. Both decreased pressure and loss of carbon dioxide tend to precipitate cal- cium carbonate, some of which is deposited on the roof and some upon the floor from fallen drops of water. The chemical reaction resulting in the precipitation of calcium carbonate is as follows: Ca(HCO3)2 >- CO2 + H2O + CaCO3 Calcium bicarbonate Carbon dioxide Water Calcium carbonate (dissolved in water) Loose, granular limestone is best known under the trade name "Ocala Lime Rock" and includes limestone of several geologic formations, the Ocala limestone, the Marianna lime- stone, and the Suwannee limestone. Generally it is high in cal- cium carbonate and will analyze as much as 99 per cent CaCOs. Its commercial development centers in Alachua, Marion, and Levy counties with a potential area of development in Wash- ington, Holmes, and Jackson counties. It is known as a high-calcium limestone as compared with the dolomitic or magnesium limestones and is principally used for the manu- facture of lime and for road base courses. Crystalline limestone is largely derived from the Tampa formation and is hard brown limestone, which may have enough clay impurity to be known as argillaceous limestone, or enough sand or silica to be an arenaceous or siliceous lime- stone. The hard rock character is probably due to recrystal- lization of the calcite after its deposition so that the material was firmly indurated. The production is centered in Her- nando County near Brooksville, and it has the trade name of "Brooksville stone." A rock, similar in texture but approach- ing a dolomite in composition, outcrops in Pasco, Manatee, and Sarasota counties. Both rocks are largely used as con- crete aggregate. Distribution Of the several types of limestones in the preceding dis- cussion this chapter is concerned with oolitic, loose granular, and crystalline limestone, the others are either noncommercial or have been discussed on other pages as noted. All of Florida is underlain by limestone, shell marl, and dolomite, 94 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR but these deposits are covered, for the most part, by younger terrace sand and clay deposits which either prevent mining or must be removed as overburden in the process of mining. There are limestone production centers in Alachua, Brevard, Citrus, Dade, Hernando, Levy, and Marion counties and a potential production center in Washington and Jackson counties. The areas of actual and possible production are shown on figure 2. In general, western Florida, the mid- Peninsula, and the East Coast have outcrops of limestone suitable for road base course material, while Hernando County, Dade and Brevard counties to a less extent, produces concrete aggregate and railroad ballast. The rock of all the keys of Florida is limestone and most of the beaches of the Peninsula are formed of coral and shell sand. The key limestones are porous and white and fracture with difficulty, having a spongy tenacity. This rock is believed to be of the same age as the Miami oolite. Mining All limestone is mined from open pits and either the dry or wet process may be used. The quarrying method used depends upon the use to which the rock is to be put, and upon the specifications made for that use. Where a high purity is desired as in lime manufacture, road base course material, and in chemical and refining uses, care must be taken that all overburden and impurities are kept at a mini- mum, but impurities are of less importance where the use is of a physical nature. Whatever the use, there is usually an overburden present, the removal of which increases both the mining costs and the value of the rock. The cost of removal of the overburden decreases in ratio to its thinness, the depth of mining, and to the increase in value of the final product. Where high purity is desired the overburden should be kept stripped well back from the face of the quarry as the sand and clay topping the limestone wash into the pit, over the pit face as well as the broken stone on the pit floor, thereby contaminating and dis- coloring the stone. This is especially bad where the lime- stone is to be burned for lime and a high-quality, white lime is desired. The overburden is removed almost universally in Florida by piling the material back from the quarry face by means FLORIDA MINERAL INDUSTRY of a dragline excavator, and occasionally by a bulldozer tractor. Where an old pit adjoins the quarry the overburden is piled into it unless it is being used as a water sump, other- wise it is piled over waste land. In areas where the over- burden is sand it is sold as fill sand or washed and sold for aggregate. This is especially true where good structural sand is scarce and the demand is great, as in the vicinity of Miami. Where the product is to be concrete aggregate an occasional producer mines the overburden and rock together and eliminates the overburden in washing and screening the aggregate. Small producers of building blocks and agricul- tural limestone remove the overburden by hand, using wheel- barrows and shovels. After removal of overburden, care should be taken to clean out all clay filled fissures, caves and other solution pits to prevent this material from washing and falling into the pit after the face is shattered in mining. This cavity filling is very objectionable because the irregular occurrence forces its removal by hand labor and results in a high quarry waste and increased production costs. These caves and openings, originally formed by circulating water and later filled with sediment, are very irregular in plan, and the quarryman can not avoid them but must take them as they come. Where the product is a high-calcium limestone for use as road base courses, up to 3 per cent of this material can be absorbed, but in lime manufacture a high content of this material in the quarry forces the producer to hand pick the rock. It is generally preferable and more economical to work as thick a bed of limestone as possible, see figure 12. In Florida where the limestone is very homogeneous a high quarry face can be maintained and the depth of the quarry is controlled almost entirely by the permanent ground-water table, the producer mining to this table and then following the bed horizontally. The efficiency of some quarries could be increased by changing from a dry to a wet process of mining and using dredges where the rock extends below ground water. Where crushed stone is to be produced, the face of the quarry is usually shattered by dynamite placed in holes drilled by a churn drill. After the material has been shot, however, the handling differs with the company and with 95 96 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR quarry conditions. The material is commonly loaded by dragline excavator or mechanical shovel into cable-pulled tramcars (figure 15) or dump trucks or a combination of the two, (figure 16) in which the material is carried to the processing plant. Some companies pile the shattered rock with a bulldozer tractor before loading, thus keeping the necessity of moving the heavy dragline excavator or shovel and the loading tracks at a minimum. In the Miami area where some of the quarry bottoms extend below the ground water surface the rock is mined from dredges. In one such quarry a mechanical shovel loads into a sump on the barge from which the mined material is pumped to the crusher. In another, a rotary disk is mounted on the intake of a suc- tion pump which can be elevated to the desired height, where the disk cuts the rock and the pump forces the cuttings to the plant on the shore. Maule Industries, Incorporated, at Ojus have one pit where both shovel and the processing plant are mounted on barges, the material thus being mined, crushed, screened, and loaded on barges for transportation to the stock pile. This company also is operating a recovery barge in the same pit by pumping from refuse dumps into settling vats on the barge, where the fines are washed over the top, and the coarser particles are pulled out by cable drags. The Mills Rock Company of Miami, has found a rotary ditchdigger serviceable in digging the soft Miami oolite. This method has the advantage of digging and load- ing the rock onto trucks in one operation. For the manufacture of lime, Florida limestone is hand picked, not only for a high chemical purity, but for size of pieces as well. In mining, large pieces are generally broken and then loaded by and into dump trucks for transportation to the kiln. Pieces too small for mining are sold for road base courses and soil conditioning. Limestone for use in cement is mined the same as that for use in road bases, but less trouble is taken to clean out clay filled cavities as this material is objectionable only insofar as the clay affects the uniformity of the cement mix. The limestone with its im- purities is loaded directly into gondola cars for transporta- tion to Tampa where it is mixed with more clay in the manufacturing of cement (see pages 54-57). Figure 15. Cable pulled dump car of the type commonly used in the limestone pits of Florida. Photo by the Cummer Lime and Manufacturing Company in their limestone pit at Kendrick, Marion County. Figure 16. The pit of The McDonald Corporation near Brooksville, Hernando County, in the NI/2 SW1/4, Sec. 19, T22S, R20E. This pit is greatly extended and the limestone is loaded into trucks by shovels and reloaded to cable pulled dump cars for final transit. The truck dump ramp is shown in the upper center. Photo by the company. 97 98 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR Limestone Processing Limestone for road base courses is used as it comes from the mines, or is crushed to sizes ranging uniformly between the fine and coarse particles and then applied. Hard crys- talline limestone, as the Brooksville stone and some layers in the Miami oolite, which are to be used as aggregate are crushed in large jaw type crushers, washed, screened, and stored in stock piles for drying. The Camp Concrete Rock Company and the McDonald Corporation load from their stock piles by means of a power operated belt running in a tunnel beneath the stock piles. Individual sizes are loaded onto the belt through trap doors opening into the tunnel. Blocks, locally called chimney rock, are cut from the Marianna limestone in Jackson County by numerous indi- viduals using crosscut saws (figure 17). Only the Limestone and Lumber Company of Marianna uses a power-driven saw, the mechanism of which is shown in figure 18. The blocks, as cut, are soft and friable but with weathering they case- harden and are very serviceable for construction of small buildings and homes. However, they have a low crushing strength and are not readily transported. The white ap- pearance of stone makes an attractive design when used with red brick, and many good examples occur in the vicinity of Cottondale and Marianna, Jackson County. Limestone build- ing blocks have never become an important industry in Florida because of excessive quarry waste, due to the variable character of the rock, making it difficult to produce a uniform product in competition with other less expensive building products. The Marianna limestone is the most extensively used rock because of its soft, dense character and ease of mining. Three companies, Mizner Products, Inc., Keystone Art Company, and John B. Orr, Inc., mine the Key Largo lime- stone on Windleys Key. The method of mining consists of cutting the stone with compressed air and sand or by chan- neling machines and outlining a block weighing approxi- mately 10 tons and which is approximately 4 feet thick and 6 feet square. This block is jerked out and loaded onto trucks by means of a guy derrick and transported to Miami and West Palm Beach, where it is shaped into ornamental, art, and dimensional stones. The stone is very porous and Sr-- 4,q Figure 17. Building block quarry of Richard Hartsfield in the Marianna limestone, in NW14, Sec. 30, T5S, R9W, 2% miles north of the junction of Florida Highway 90 with Florida Highway 1, Jackson County. Method of cutting slabs and blocks by crosscut saws is shown. Figure 18. Building blocks sawed from the Marianna limestone at Marianna, Jackson County, by a power-driven disk, shown in left foreground. This pit is operated by the Limestone and Lumber Com- pany of Marianna and is in the NWi4 SE14, Sec. 3, T4N, R10W, just north of Florida Road 1. The limestone is white, soft, granular, and massive. 99 ''""~5~k ~a ~cib~ ~L~ Q -~: s ~~ ., il~i *~ r~l: '~ t . Sqii~t .-LLI- I L L 100 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR absorptive so that it is easily colored, and where density is desired it is impregnated with cement. The stone is polished both in its natural state and after filling with cement. In the natural state it resembles a tufa. Stuccc and false marble, both colored and natural, are prepared from a small aggregate developed in shaping the large stone. This fine aggregate was formerly discarded. Lime Processing Lime is calcium oxide (CaO) that has been formed by firing limestone (CaCO,) to a temperature at which most of its carbon dioxide (CO2) is removed. Only high-calcium lime is manufactuerd in Florida, the limestone from which it is manufactured analyzing close to 99 per cent calcium carbonate. Refractory limes or dolomitic limes are manu- factured in the United States, and Florida has deposits of dolomitic limestone which could be used, but at the present there is no production. All Florida lime kilns are vertical shaft, continuous feed type kilns, usually constructed of brick, with open hoppers at the top and a fire box, which is fired by wood, at the bottom. The height of the kiln is limited, and is usually less than 20 feet, because the Florida limestone is soft and friable and tends to compact and clog the kilns at greater heights. The kilns are kept filled, and this requires a constant supply of limestone from the quarry. For this reason a stock pile is usually maintained to cover delays in quarrying. Limestone lumps between 4 and 8 inches in diameter are carried up a small ramp in cable cars and dumped into the kilns. The kilns are fired to approximately 1700 degrees Fahrenheit and are drawn once each 8 hours. In general, the more porous, granular structure of the Ocala limestone requires both larger pieces for support in the kiln while firing, and higher temperatures for release of its CO2, in comparison with the Miami oolitic limestone. If the pressure of the carbon di- oxide is allowed to build up in the kiln during firing, re- carbonation may result, so the prompt removal of the gas is necessary for complete calcination. This is accomplished in most kilns by forced drafts through open chimneys. No attempt is made to utilize the carbon dioxide produced in the firing of limestone in Florida, either in the manufacture of FLORIDA MINERAL INDUSTRY dry ice or as an aid to calcination by recirculation through the kiln (see Bowles and Banks, 1936, p. 31). Lump lime generally retains the form of the limestone from which it was made and 100 pounds of limestone will Figure 19. The limestone pit of the Miami Lime and Chemical Company, Miami, Dade County, in SW'4 SW/, Sec. 23, T54S, R40E. The Miami oolitic limestone is high in sand but is of sufficient purity in the vicinity of Miami to be used in the manufacture of lime, if the rock is hand selected. produce approximately 56 pounds of quick lime. Quick lime is very active chemically and will air slake by recombination with moisture and carbon dioxide from the atmosphere in a short time, and therefore will not stand storage for long periods. The tendency among manufacturers of lime is to convert quick lime to the more stable hydrated lime before storage, and to sell the lump on order. After firing, the lump lime is drawn into wheelbarrows and allowed to cool. Overburned portions, appearing as dark and fused lumps, and underburned lumps, identified only through long experience, are eliminated and allowed to slake in outside storage piles and then sold for a soil conditioner. Hydrated lime is prepared by crushing the lump lime as it comes from the kiln to sizes below one inch in diameter, slaking it by the addition of water, and then running the hydrate over air separator cones in which sand grains and 102 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR unslaked particles are eliminated. Lime is slaked by the addition of approximately 18 pounds of water to 56 pounds of quick lime in mechanical mixers, called hydrators. The two hydrators of general use have been described by Bowles and Banks (1936( pp. 32-33) as follows: "The intermittent type consists of a circular iron pan, which revolves horizontally and is large enough to hold about 112 tons of hydrated lime, and a shaft with arms radiating from its lower end suspended in the center of the pan; the arms carry plows that scrape the bottom of the pan as it revolves thus mixing the lime and water thoroughly. The pan is kept revolving until the evolution of steam 'ceases (indicating that hydration is complete) and the lime becomes light and dry. The machine is covered by a hood and stack. A continuous hydrator consists of long iron tubes, one above the other, in each of which is a screw conveyor. Lime is placed in the top tube, and water is added through a stack at one end of the tube. They are mixed by the screw conveyors and at the same time carried through the tubes. When the mixture reaches the end of the pipe it is completely hydrated." Hydrated lime is sacked by automatic sacking machines in paper bags. It has the advantage of being easily stored, is slaked for use, and all impurities have been eliminated. The transportation of quick lime is cheaper in that charges are not paid on water content, but it must be handled care- fully and be packed in waterproof and airproof containers to avoid slaking. Where the destination is close some of both limes are sold in bulk. In addition to lime some of the pro- ducers make a mortar mix by adding cement, pulverized limestone, and pulverized slag to lime. Quarry Problems Some problems of the Florida limestone industry have already been discussed under Crushed Stone (pages 68-84) and elsewhere in this section. Silicious layers and boulders and replaced and secondary limestone are troublesome in the soft granular limestones as they are objectional in road base courses and in lime burning. These materials and the sand and clay in cavities must be removed by hand, or, where they are abundant, they must be left and that part of the. quarry abandoned, each of which increases production -costs. This cost could be reduced somewhat by the sale of FLORIDA MINERAL INDUSTRY the silicious portions to local flint crushers, but this is appar- ently not being done. In the Miami area open quarries are operated within the city limits and city regulations and restrictions force the use of shallow shot holes and smaller charges of powder than would ordinarily be used, thereby increasing the production costs of these companies. However, the saving in transporta- tion, most of the material being marketed in Miami, more than repays this loss. While cold weather in Florida causes few lost days in mining, the heat of summer seasons lowers the efficiency of labor, and the rainy season may raise the ground-water surface above mining levels, thereby forcing a shutdown and increasing the deterioration of machinery. This may be combated in two ways: The quarry can be operated in two levels, one of which is above high water levels; or a stock pile may be maintained from which processing plants, such as lime kilns, may be kept running and the market demands can be covered. Almost no worker likes to work under wet conditions and his efficiency is certainly decreased. Shutdowns, whatever the cause, should be avoided as they increase maintenance costs and have a tendency to cause the more steady worker to migrate to more steady employment. The resulting crew is less satisfactory. A loyal steady per- sonnel is an intangible factor hard to evaluate, but increas- ingly important now when man power is becoming more scarce. Shutdowns are always expensive as machinery de- teriorates as fast or faster than when in use and must be overhauled before reopening if the delay is long. Further- more, there is a loss of productive income and the salaried men must be paid throughout this period when they no longer produce. Where feasible, production should be continuous and uniform, stock piles being built up during low markets and expended during high. Uses Limestone and lime are used in so many different ways in so many different industries that a simple list of the speci- fications would require more space than is given in this bulletin. Those producers interested in expansion of their plants into new markets may refer to various publications 103 104 FLORIDA GEOLOGICAL SURVEY-BULLETIN TWENTY-FOUR on limestone and dolomite by the U. S. Bureau of Mines and to Lamar and Willman (1938). Attempts at manufacturing the finished product from limestone in Florida lags far be- hind other States, the rock usually being sold as crushed stone. The large part of the tonnage of limestone produced in Florida is used in road base courses, concrete aggregate, and cement and lime manufacture. Small amounts are sold as soil conditioners and fertilizer fillers, dimension and orna- mental stone, building blocks, for asphalt base, railroad ballast, and riprap. The lime of Florida in 1941 was used in mortars, water purification, insecticides, paper manufacture, cosmetics and as agricultural lime. Markets and Production The large part of the limestone and products manufac- tured from it are used in the State and only small amounts are exported. The State Road Department favors the use of soft limestone as road base course material and hard lime- stone as concrete aggregate, and large quantities are used by their contractors. Railroads prefer to use the material which outcrops on their lines as railroad ballast because of the saving in costs of maintenance, and in Florida this material is usually limestone. Specifications for these uses are discussed under Crushed Stone. In 1941 there were 52 companies and individuals engaged in mining limestone, 26 of which sold limestone for road base courses, 6 for agricultural limestone, 10. for dimension, art, and ornamental stone, 23 for concrete aggregate, road sur- facing, asphaltic base courses, and asphaltic concrete, 1 for cement manufacture, and 4 for lime and mortar manufac- ture. "' Six of the companies producing concrete aggregate were using part or all of their aggregate in manufacturing concrete blocks and products, which sold for approximately $1,293,965 in 1941. The production of limestone increased in 1941 to the second highest tonnage and value of the Florida limestone industry, and intermittently mounted from the depression low of 1932, when the limestone was valued at $1,258,119. 31 Some companies sell several different products although operat- ing only one pit. |
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