High-frequency dielectric heating

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Material Information

Title:
High-frequency dielectric heating
Series Title:
Report ;
Added title page title:
Special methods of seasoning wood
Physical Description:
4 p. : ; 26 cm.
Language:
English
Creator:
McMillen, John M
Forest Products Laboratory (U.S.)
Publisher:
USDA, Forest Service, Forest Products Laboratory
Place of Publication:
Madison, Wis
Publication Date:
Edition:
Rev. 1961 / revised by J.M. McMillen.

Subjects

Subjects / Keywords:
Lumber -- Drying   ( lcsh )
Dielectric heating   ( lcsh )
Genre:
bibliography   ( marcgt )
federal government publication   ( marcgt )
non-fiction   ( marcgt )

Notes

Bibliography:
Includes bibliographical references (p. 3-4).
General Note:
Caption title.
General Note:
"February 1961"--P.4.

Record Information

Source Institution:
University of Florida
Rights Management:
All applicable rights reserved by the source institution and holding location.
Resource Identifier:
aleph - 029327119
oclc - 237058033
System ID:
AA00020605:00001

Full Text
I/" / "F7 OREST PRODUCTS LABORATORY t FOREST SERVICE
/65U. S. DEPARTMFNF OF AGRICULTURE

SPECIAL METHODS OF SEASONING WOOD






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HIGH-FREQUENCY DIELECTRIC HEATING -

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Large amounts of heat are needed to dry wood rapidly. Heat is needed to evaporate the
water and to keep the temperature of the wood high enough for rapid movement of
moisture from inside the wood to the surface. In modern dry kilns, heat is carried
from stearm coils or other heating units to the wood by air. Much of the heat is lost by
radiation and leakage. To avoid drying defects in most hardwoods and some softwoods,
temperature and relative humidity conditions must be kept mild or moderate, except
during the final stages of drying. Because these woods must be dried more slowly than
other woods, the heat losses are larger.

When it was found that a high-frequency dielectric field could change electrical energy
into heat inside a solid, it was logical to attempt to dry wood by this method. Abramenko
apparently first used it to dry wood in 1934, but others began tests about the same time.
First work in this country apparently was done by Stephen and Holmquest in 1936.
Because the method appears to have limited uses, little work has been done on high-
frequency drying at the Forest Products Laboratory. This report on the work of others,
therefore, has been written to answer general questions on the method. A number of
references are given at the end of this report. A considerably larger number are given
in Kozlik's bibliography. I

Dielectric heating requires a generating apparatus capable of setting up an electric field
that will oscillate at a high frequency between condenser plates or electrodes. Wood
placed in a powerful electric field oscillating at more than 1 million cycles per second
is heated quickly throughout to a temperature above the boiling point of water. If wood
were very permeable, with no resistance to the movement of free water or vapor, it
could be dried rapidly. In general, however, wood is not very permeable. It varies
considerably in its structural characteristics. Some species have fairly permeable
sapwood, but others have a tight structure. Moisture does not move freely, either as
a liquid or as a vapor, through these "tight" woods. Moisture movement may be so
impeded that high internal pressures and temperatures well above the boiling point of
water are built up.

In permeable woods, the temperature levels off slightly above the boiling point as long
as free water exists. When only bound water (the water held within the walls of the
wood cells) remains, the temperature rises. If these high temperatures are prolonged,
they weaken the wood and lower its resistance to pressure. This may cause local
explosions or split the wood wide open.

1
Kozlik, C. J. Bibliography of Special Seasoning Methods. Oregon Forest Research
Center, Corvallis, Oreg.


Report No. 1665-7 (Revised)


t Maintained at Madison 5, Wisconsin in cooperation with the University of Wisconsin








Pratt and Dean proposed two mehlmds of using high-frequency heat to dry wood. In the
first, the temperature is kept above the boiling point of water. This converts the
moisture within the wood to steam that can be rapidly driven off. In the second, only
,'iihih heat is supplied to maintain a temperature gradient within the wood when the
surface is kept cool by air circulation. By the "boiling" method, European beech,
which is easier to dry than American beech, was dried in an hour or so without much
degrade. Green oak, however, was badly degraded by bursting, and air-dried oak
surface checked severely. Other tests showed the method might be satisfactory for
European poplar, sycamore, and a few exotic woods. Elm, Douglas-fir, Scotch pine,
Sitka spruce, western redcedar, and a number of exotic hardwoods, however, were not
tolerant to the process. The "temperature gradient" method was developed with beech,
then tried for oak. Although a very low temperature and a small temperature gradient
were used, there was some fine checking. The tests showed that drying time might be
cut to one-third or one-fifth of the time required for kiln drying.

Apart from technical difficulties, high-frequency heating is generally too expensive to
use for drying wood in this country. In Russia, however, the prospect of low-cost
electric power led to further investigation. One report says many high-frequency drying
plants are in use there. A technician's handbook by Birjukov describes cost factors
and "economic efficiency" of the method. Netushil has stated, however, that even in
Russia costs limit the use of this method to special cases, such as the drying of
large, high-quality structural parts or partial drying of ties, piles, and building
materials before they are treated with preservatives.

The main costs are for high-frequency generators, power tube replacement, and
electricity. A minimum estimate of these costs follows. It is based on drying green
beech, birch, or maple sapwood from a moisture content of 70 percent to one of 8
percent. The wood is assumed to have an ovendry weight of 35 pounds per cubic foot.
About 10, 000 board feet are to be dried per 24 hours.

To bring the lumber to drying temperature and to remove the calculated 764 pounds of
water per hour requires 263 kilowatts. Thus, a generator with a minimum output of
about 270 kilowatts would be needed. Because a generator is only about 50 percent
efficient and because a certain amount of heat would be lost, the power line would have
to deliver at least 600 kilowatts to the generator. At 1 cent per kilowatt hour, pover
would cost $144 per 24-hour day or $14.40 per 1,000 board feet of lumber.

The generator would cost about $100,000. Three power tubes, such as type 862A with
a service life of about 5, 000 hours, would cost $1, 500 each. Total cost of investment
and upkeep spread over 10 years would amount to $55 per working day or $5. 5u per
1, 000 board feet of lumber. This is based on three hundred 24-hour working days a
year. Total cost for power, equipment, and maintenance is then about $20 per 1, C000
board feet. This figure does not include cost of housing, lumber-handling equipment,
labor, or the salary of a skilled operator.

The driving of green sapwood of softwoods, such as white fir, ponderosa pine, and
western white pine would cost more, at least $26 per 1 000 board feet. The reason
for the higher cost is the greater amount of water present in the softwoods. In this
estimate thec weight of the ovendry wood was assumed to be 23 pounds per cubic foot
and its moisture content when green 160 percent.


Report No. 1665-7







In view of the above, high-frequency dielectric heating does not appear practical for the
general drying of wood. Under some conditions, however, it could be used to dry
special items that would absorb the extra cost. A company in New England, for
example, used the method to dry turning squares of birch and maple. The dr,,ing unit,
which cost about $23, 500, held a charge of about 1, 500 board feet. The 1-1/2-inch
squares were given a drying period of 7 hours in each of three chambers. In only the
third chamber was dielectric heating used. The wood was removed from the unit after
the 21-hour cycle and then dried in the air under a porous canvas cover.


References


(1) Abramenko, S. N.
1934. The drying of wood by electric currents of high-frequency. Woodworking,
U.S. S. R. 10:65-68. (See also Holztechnic 15: 165-168, 221, 1935.)

(2) Bandi, C.
1959. High frequency drying. Timber of Canada 20(10), 46 et ref. (Also
reprinted in Northeastern Logger 8(10):8-9, 35.)

(3) Billig, K.
1950. High-frequency currents for timber processing. Timber News 58(2129):114,
117-8, March. (Reprinted from Civ. Engin. & Pub. Works Rev.)

(4) Birjukov, U. A.
1950. Kiln seasoning of timber in an R. F. electrical field. Goslesbumizdat.
Leningrad-Moscow, 1950, 102 pp., 1 dgm. (Forestry Abs.
14(1): 110, 1953.)

(5) Fessel, F.
1956. Practice of wood drying in the high-frequency electric condenser field in
different countries. Holz als Roh und Werkstoff 14(2): 41-47. (Also
Translation No. 95 by Forest Products Laboratory, Canada, 1956.)

(6) Hunger, J.
1960. High-frequency drying of wood. Holzforschung und Holzverwertung 12
(4), 68-70. (Translation No. 423, U.S. Forest Products Laboratory,
1961. )

(7) Ishaq, S. M.
1947. High-frequency drying of wood. Cosgrove's Mag., Oct. 1947; South.
Lbrmn., Dec. 15, 1947.

(8) Miller, D. G.
1948. Application of dielectric heating to the seasoning of wood. Forest Products
Research Society Proc. 2:235-41.

(9) Netushil, A. V.
1947. Drying of wood with the aid of high-frequency current. Vestnik Ishenerov
i Tehnikov 4:141-48, April; also Engin. Digest 9(10):343-46, 1948.
Abs. Wood (Chicago) 4(3): 40, March 1949.


Report No. 1665-7




UNIVERSITY OF FiORIOA
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(10) Pratt, G. H. and Dean, A. R. 3 1262 08927 3733
1951. Report on an investigation into the drying of timber by the application of
radio-frequency h, .itiiig. Forest Products ltecarch Lab. (Great Britain)
report, Oct. 1951, 36 pp., illus. Abs. Jour. FPRS 3(4):78; see also
Wood (London), Feb. 1949.

(11) Shinohara, U. Otnri, S. and Iwata, K.
1952. On thev drying mechanism of radio-frcqucm.t y heating. Mem. Faculty
Engin. Nagoyi (J.iapan)Univ. 4(1).

(12) Siemens-Schuckertwerke Akt. -Ges.
1936. Method for drying bodies containing moisture, particularly for drying
wood by means of altern.iatiiig electric fields. Ger. patent 663,455,
appl. July 28, 1936, issued Aug. 8, 1938.

(13) Stephen, J. L., and Holmquest, H. J.
1936. Ir.lg lumber with high-frequency electric fields. Wood Products
41(10): 10-12 and 41(11): 15, 19.

(14) Villiere, A.
1956. Seasoning of lumber by high-frequency currents. Rev. Bois Appl.
11(1):26-31. (Translation No. 103 by Forest Products Laboratory,
Canada, 1956.)

(15) Vodoz, J.
1957. The behavior of wood during drying by radio-frequency heating.
(In German) Holz als Roh-u. Werkstoff 15(8):327-340.

(16) ____
1958. Seasoning by high-frequency (R. F.) current. Timber Tech.
66(2233): 535-538.

(17) Wood, H. P.
1951. Apparatus for drying wood. U.S. patent 2, 543, 618, Feb. 27, 1951.
(See also U.S. patent 2, 567, 983, and Northeastern Wood Util. Coumc.
Wood Note 13, Nov. 1950.)



J. M. McMillen
W. L. James
Forest Products Laboratory
Madison 5, Wisconsin
Revised February 1961


Report N, 1665-7


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